Dehydrating and packing machine for waste ton bags

By using stainless steel inner lining plates and water guide troughs in the waste ton bag dewatering and baling machine, the problem of wastewater splashing was solved, and centralized collection and discharge of wastewater were achieved, improving the efficiency of equipment use and environmental cleanliness.

CN224393190UActive Publication Date: 2026-06-23HENAN PANQI HEAVY IND TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HENAN PANQI HEAVY IND TECHNOLOGY CO LTD
Filing Date
2025-07-10
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

Existing compression and baling equipment causes wastewater to splash everywhere when compressing waste ton bags, polluting the inside of the equipment and the ground, and making it difficult to collect.

Method used

A waste ton bag dewatering and baling machine was designed. It adopts a stainless steel inner lining plate and a water guide trough structure. The hydraulic system drives the extrusion plate to squeeze the ton bag, and the water guide trough collects the wastewater for unified discharge.

Benefits of technology

It effectively collects and discharges wastewater, avoiding pollution inside the equipment and on the ground. It is simple to operate, has a simple structure, and is easy to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waste ton bag dewatering packer, specifically relates to waste ton bag recycling technical field, including packer box and feed hopper, and the bottom of feed hopper is fixedly connected with packer box, and the inside fixed connection of packer box has a plurality of stainless steel lining board, the inside fixed connection of packer box is close to the edge position of top and is fixedly connected with fixed knife, and the one side of fixed knife is provided with movable knife, and the bottom fixed connection of movable knife has first extrusion board, and the one side fixed connection of first extrusion board has first hydraulic cylinder. The utility model discloses through to the extrusion of first extrusion board to waste ton bag, and at the same time, wastewater can flow to second water guide groove on the waist hole of stainless steel lining board, and finally, wastewater is discharged through second water guide groove, and wastewater can also be discharged through the first water guide groove of the left and right sides of packer box, and the wastewater in two first water guide grooves can be collected on second water guide groove, unified collection is carried out to wastewater, and simple operation is convenient for collecting wastewater.
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Description

Technical Field

[0001] This utility model relates to the field of waste ton bag recycling technology, and more specifically, to a waste ton bag dehydration and baling machine. Background Technology

[0002] A ton bag is a large-capacity flexible container bag, mainly used for holding and transporting bulk materials (such as cement, grain, chemical raw materials, etc.). It has the characteristics of strong load-bearing capacity and easy loading, unloading and transportation. When ton bags exceed their service life, have holes, cracked seams, or reduced material strength, they become waste ton bags. If these wastes are discarded directly, they may occupy space or cause environmental pollution. Therefore, they need to be recycled through specific treatment methods. The process involves using professional compression equipment to compress the scattered waste ton bags to reduce their volume, and then using strapping and other materials to pack them into regular shapes (such as cuboids or cubes).

[0003] Existing compression and baling equipment typically uses a main pusher and a side pusher to compress waste ton bags. However, a large amount of water remains inside the waste ton bags. When the main pusher compresses the waste ton bags, the wastewater will seep out rapidly under pressure. Since there is no targeted collection structure, the wastewater will splash everywhere, not only polluting the inside of the compression equipment but also seeping into the ground, making it difficult to collect. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, this utility model provides a waste ton bag dehydration and baling machine, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a waste ton bag dehydration and baling machine, comprising a baling machine housing and a feeding hopper, wherein the bottom end of the feeding hopper is fixedly connected to the baling machine housing, a plurality of stainless steel inner lining plates are fixedly connected inside the baling machine housing, a fixed blade is fixedly connected inside the baling machine housing near the top edge, a movable blade is provided on one side of the fixed blade, a first extrusion plate is fixedly connected to the bottom end of the movable blade, a first hydraulic cylinder is fixedly connected to one side of the first extrusion plate, a first mounting plate is fixedly installed on the first hydraulic cylinder by bolts, and the first mounting plate is fixedly connected to the baling machine housing, a first water guide groove is fixedly connected to both the front and rear sides of the baling machine housing, a second water guide groove is provided between the two first water guide grooves, and the top end of the second water guide groove is fixedly connected to the stainless steel inner lining plate.

[0006] Furthermore, a discharge cylinder is fixedly connected to the front end of the packaging machine housing near one side edge, and a second hydraulic cylinder is movably installed on the rear side of the discharge cylinder.

[0007] As can be seen from the above technical solution, it is worth noting that the second hydraulic cylinder is fixedly connected to the second extrusion plate at its rear end. The operation of the second hydraulic cylinder drives the second extrusion plate to move horizontally, thereby driving the waste ton bags inside the baler box to move horizontally, and causing the waste ton bags to move to the outside of the baler box through the discharge cylinder.

[0008] Furthermore, a second mounting plate is fixedly installed on the second hydraulic cylinder by bolts, and the second mounting plate is fixedly connected to the rear end of the packaging machine housing.

[0009] As can be seen, in the above technical solution, the second hydraulic cylinder is disassembled and replaced by loosening the fixing between the second mounting plate and the second hydraulic cylinder with bolts.

[0010] Furthermore, a power distribution cabinet is fixedly installed at one edge of the top of the packaging machine housing, and a support frame is fixedly connected to one side of the packaging machine housing. An oil tank, a solenoid valve group, a motor, and a plunger pump are fixedly installed at the top of the support frame.

[0011] Furthermore, an air-cooled cooler is movably installed on the rear side of the solenoid valve assembly, and the air-cooled cooler is fixedly installed on the top of the support frame.

[0012] It can be seen that the above technical solution is designed to facilitate heat dissipation for the solenoid valve assembly, motor, and plunger pump.

[0013] Furthermore, multiple reinforcing plates are fixedly connected to the outer side of the packaging machine housing.

[0014] It can be seen that the above technical solutions aim to improve the strength of the packaging machine's casing.

[0015] Furthermore, support bases are fixedly connected to the four corners of the bottom of the packaging machine housing.

[0016] As can be seen, in the above technical solution, four support seats are used to facilitate the support of the packaging machine box.

[0017] The technical effects and advantages of this utility model are as follows:

[0018] 1. This utility model guides the waste ton bags through the feeding hopper. The first hydraulic cylinder drives the first extrusion plate to move horizontally. The waste ton bags are extruded by the first extrusion plate. At the same time, the wastewater flows through the waist hole of the stainless steel inner liner to the second water guide trough. Finally, the wastewater is discharged through the second water guide trough. The wastewater can also be discharged through the first water guide troughs on the left and right sides of the baler box. The wastewater in the two first water guide troughs will be collected into the second water guide trough for unified collection. The operation is simple and the wastewater collection is convenient.

[0019] 2. In this utility model, the solenoid valve assembly has functions such as hydraulic oil reversal, flow rate and pressure regulation, overflow and pressure stabilization, etc. The motor and plunger pump provide power for the whole equipment. The power distribution cabinet is mainly responsible for the power distribution, operation control and safety monitoring of the equipment. The oil tank is mainly responsible for storing hydraulic oil, heat dissipation and sedimentation of impurities. The air-cooled cooler is started, and the air-cooled cooler works to dissipate heat from the solenoid valve assembly, motor and plunger pump. The structure is simple and easy to use. Attached Figure Description

[0020] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content described herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content described herein.

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a bottom view of the overall structure of this utility model;

[0023] Figure 3 This is a schematic diagram of the assembly structure of the packaging machine housing and the fixed blade of this utility model;

[0024] Figure 4 This is a schematic diagram of the assembly structure of part of the packaging machine housing and the first water guide channel of this utility model;

[0025] Figure 5 This is a schematic diagram of the assembly structure of part of the packaging machine housing and the second water guide channel of this utility model.

[0026] In the diagram: 1. Packing machine housing; 2. Feed hopper; 3. Discharge cylinder; 4. Electrical control cabinet; 5. Support base; 6. Second hydraulic cylinder; 7. Second mounting plate; 8. First water guide channel; 9. Oil tank; 10. Solenoid valve group; 11. Air-cooled cooler; 12. Motor and plunger pump; 13. Support frame; 14. Reinforcing plate; 15. First hydraulic cylinder; 16. First mounting plate; 17. Second water guide channel; 18. Stainless steel inner lining plate; 19. Fixed blade; 20. Moving blade; 21. First extrusion plate. Detailed Implementation

[0027] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0028] Refer to the instruction manual appendix Figure 1-5 The waste ton bag dehydration baler of this embodiment includes a baler body 1 and a feeding hopper 2. The bottom end of the feeding hopper 2 is fixedly connected to the baler body 1. Multiple stainless steel inner lining plates 18 are fixedly connected inside the baler body 1. A fixed blade 19 is fixedly connected inside the baler body 1 near the top edge. A movable blade 20 is provided on one side of the fixed blade 19. A first extrusion plate 21 is fixedly connected to the bottom end of the movable blade 20. A first hydraulic cylinder 15 is fixedly connected to one side of the first extrusion plate 21. A first mounting plate 16 is fixedly installed on the first hydraulic cylinder 15 by bolts. The first mounting plate 16 is fixedly connected to the baler body 1. First water guide channels 8 are fixedly connected to both the front and rear sides of the baler body 1. A second water guide channel 17 is provided between the two first water guide channels 8. The top end of the second water guide channel 17 is fixedly connected to the stainless steel inner lining plate 18.

[0029] Furthermore, a discharge cylinder 3 is fixedly connected to the front end of the packaging machine housing 1 near one side edge. A second hydraulic cylinder 6 is movably arranged on the rear side of the discharge cylinder 3. A second mounting plate 7 is fixedly installed on the second hydraulic cylinder 6 by bolts, and the second mounting plate 7 is fixedly connected to the rear end of the packaging machine housing 1.

[0030] Furthermore, a power distribution cabinet 4 is fixedly installed at one edge of the top of the baling machine housing 1, and a support frame 13 is fixedly connected to one side of the baling machine housing 1. An oil tank 9, a solenoid valve group 10, and a motor and plunger pump 12 are fixedly installed at the top of the support frame 13. An air-cooled cooler 11 is movably arranged on the rear side of the solenoid valve group 10, and the air-cooled cooler 11 is fixedly installed at the top of the support frame 13.

[0031] The solenoid valve assembly 10 has functions such as hydraulic oil reversal, flow rate and pressure regulation, and overflow stabilization. The motor and plunger pump 12 provide power for the whole equipment. The power distribution cabinet 4 is mainly responsible for the power distribution, operation control and safety monitoring of the equipment. The oil tank 9 is mainly responsible for storing hydraulic oil, heat dissipation and sedimentation of impurities. The air-cooled cooler 11 is started. The air-cooled cooler 11 works to dissipate heat from the solenoid valve assembly 10 and the motor and plunger pump 12. It has a simple structure and is easy to use.

[0032] Furthermore, multiple reinforcing plates 14 are fixedly connected to the outside of the packaging machine housing 1 to improve the strength of the packaging machine housing 1.

[0033] Furthermore, support seats 5 are fixedly connected to the four corners of the bottom of the packaging machine housing 1, so as to facilitate the support of the packaging machine housing 1.

[0034] The usage method of this embodiment is as follows:

[0035] In use, waste ton bags are placed into the feeding hopper 2, which guides the waste ton bags. When the waste ton bags move into the inside of the baler housing 1, they are supported by the stainless steel inner lining plate. The first hydraulic cylinder 15 is activated, which drives the moving blade 20 to move horizontally. The moving blade 20 and the fixed blade 19 cut the waste ton bags. At the same time, the first hydraulic cylinder 15 drives the first extrusion plate 21 to move horizontally, which extrudes the waste ton bags. Meanwhile, wastewater flows through the waist holes of the stainless steel inner lining plate 18 to the second water guide trough 17 and is finally discharged through the second water guide trough 17. The wastewater can also be discharged through the first water guide troughs 8 on the left and right sides of the baler housing 1. The wastewater in the two first water guide troughs 8 will be collected in the second water guide trough 17 for unified collection.

[0036] It is worth noting that the second hydraulic cylinder 6 is fixedly connected to the rear end of the second extrusion plate. When the second hydraulic cylinder 6 works, it drives the second extrusion plate to move horizontally, thereby driving the waste ton bags inside the baler housing 1 to move horizontally, and allowing the waste ton bags to move outside the baler housing 1 through the discharge cylinder 3. The operation is simple and it is convenient to collect wastewater. The first hydraulic cylinder 15 can be disassembled and replaced by untying the first mounting plate 16 and the first hydraulic cylinder 15 by bolting. The second hydraulic cylinder 6 can be disassembled and replaced by untying the second mounting plate 7 and the second hydraulic cylinder 6 by bolting.

[0037] All contents not described in detail in the specification are existing technologies known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used. Electrical control components not mentioned in this technical solution are not shown in the figures because they are existing technologies, and will not be described here.

[0038] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A waste ton bag dewatering packer, comprising a packer box (1) and a feeding hopper (2), and the bottom end of the feeding hopper (2) is fixedly connected with the packer box (1), characterized in that: The packaging machine housing (1) is internally fixedly connected with multiple stainless steel inner lining plates (18). A fixed blade (19) is fixedly connected to the inside of the packaging machine housing (1) near the top edge. A movable blade (20) is provided on one side of the fixed blade (19). A first extrusion plate (21) is fixedly connected to the bottom end of the movable blade (20). A first hydraulic cylinder (15) is fixedly connected to one side of the first extrusion plate (21). A first mounting plate (16) is fixedly installed on the first hydraulic cylinder (15) by bolts. The first mounting plate (16) is fixedly connected to the packaging machine housing (1). A first water guide groove (8) is fixedly connected to both the front and rear sides of the packaging machine housing (1). A second water guide groove (17) is provided between the two first water guide grooves (8). The top end of the second water guide groove (17) is fixedly connected to the stainless steel inner lining plate (18).

2. The de-watering baler for used sacks according to claim 1, wherein: The front end of the packaging machine housing (1) is fixedly connected to a discharge cylinder (3) near one side edge, and a second hydraulic cylinder (6) is movably arranged on the rear side of the discharge cylinder (3).

3. The de-watering baler for used sacks according to claim 2, wherein: The second hydraulic cylinder (6) is fixedly mounted with a second mounting plate (7) by bolts, and the second mounting plate (7) is fixedly connected to the rear end of the packaging machine housing (1).

4. The de-watering baler for used sacks according to claim 1, wherein: A power distribution cabinet (4) is fixedly installed at one edge of the top of the packaging machine housing (1). A support frame (13) is fixedly connected to one side of the packaging machine housing (1). An oil tank (9), a solenoid valve group (10), and a motor and plunger pump (12) are fixedly installed at the top of the support frame (13).

5. The de-watering baler for used sacks according to claim 4, wherein: The rear side of the solenoid valve assembly (10) is provided with an air-cooled cooler (11), and the air-cooled cooler (11) is fixedly installed on the top of the support frame (13).

6. The de-watering baler for used sacks according to claim 1, wherein: Multiple reinforcing plates (14) are fixedly connected to the outside of the packaging machine housing (1).

7. The bale press of claim 1, wherein: Support seats (5) are fixedly connected to the four corners of the bottom of the packaging machine housing (1).