A device for separating components from a component tape

By combining gear drive and disc cutter, the component strip separation device achieves precise cutting and stable conveying, solving the problem of inaccurate component clamping and cutting in existing technologies, and ensuring rapid and damage-free separation of components.

CN224393201UActive Publication Date: 2026-06-23ZHAOQING JIULIANG PHOTOELECTRIC TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHAOQING JIULIANG PHOTOELECTRIC TECH CO LTD
Filing Date
2025-05-09
Publication Date
2026-06-23

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  • Figure CN224393201U_ABST
    Figure CN224393201U_ABST
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Abstract

The application relates to the technical field of electronic component automatic production equipment, in particular to a device for separating components from a component tape, which comprises a rack, a driving feeding mechanism and a cutting mechanism. The driving feeding mechanism comprises a gear driving part, a first gear and a second gear which rotate coaxially. The first gear is provided with a plurality of protrusions which can be inserted into preset round holes on the tape. The component pin is clamped in the tooth groove of the second gear. The cutting mechanism comprises a disc cutter and a cutter driving part which drives the disc cutter to rotate. The second gear abuts one side of the disc cutter and is engaged with the cutter driving part. When the first gear drives the tape to convey, the second gear clamps the component pin to convey synchronously to the cutting position of the disc cutter. The cutter driving part drives the disc cutter to rotate reversely to realize accurate cutting of the component pin. The cutting accuracy of the rotary blade is improved, the component pin is prevented from being damaged during conveying, and the component can be separated from the tape quickly and accurately.
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Description

Technical Field

[0001] This application relates to the field of automated production equipment for electronic components, and in particular to a device for separating electronic component strips. Background Technology

[0002] Automated component separation refers to the process of separating rolled, rowed, or closely packed electronic components (such as surface mount resistors / capacitors, IC chips, connectors, etc.) one by one or in groups to designated locations using mechanical, electrical, pneumatic, or intelligent algorithms. Its core objective is to achieve efficient, precise, and non-destructive separation to meet the needs of high-speed mounting, testing, or assembly. In the current electronics manufacturing industry, automated component separation is a key link in improving production efficiency. With the miniaturization and integration of electronic products, the size of components is becoming smaller and smaller, and the requirements for separation accuracy and speed are becoming increasingly higher.

[0003] Existing component strip separation devices typically employ a feeding mechanism to intermittently feed the component strip; pneumatic grippers or vacuum suction are used to precisely fix the component body, which is then conveyed to the cutting station via a synchronous belt; a clamping mechanism pre-flattens the strip, and then a high-speed rotating blade cuts off the leads connecting the component, thus separating the component from the strip; the separated component is then released to a collection point by gravity or airflow. Although existing component strip separation devices can separate components from the strip, they still have significant shortcomings in practical applications.

[0004] Existing component strip separation devices have significant drawbacks. Firstly, when using pneumatic or mechanical methods to clamp components, the precision requirements for the grippers are extremely high. Separating different types of component strips necessitates repeated, high-precision adjustments to the gripper accuracy, and the component leads are easily damaged during operation. Secondly, when using rotating blades to cut the strip, it is difficult to ensure an accurate correspondence between the cutting position and the component leads, causing the rotating blades to fail to precisely position and cut the component leads, thus affecting the separation effect. Summary of the Invention

[0005] In order to improve the cutting accuracy of the rotating blade, prevent damage to the component leads during conveying, and ensure that the components can be quickly and accurately separated from the material strip, this application provides a device for separating components from the material strip.

[0006] This application provides a device for separating components from a component strip, including a frame. The frame houses a drive feeding mechanism and a cutting mechanism for cutting component leads. The drive feeding mechanism includes a first gear, a second gear, and a gear drive unit that drives the first gear and the second gear to rotate coaxially. The gear drive unit is mounted on the frame. The first gear has several protrusions circumferentially arranged that can extend into a pre-set circular hole on the component strip. The cutting mechanism includes a disc cutter and a cutter drive unit that drives the disc cutter to rotate. The cutter drive unit is mounted on the frame. The second gear abuts against one side of the disc cutter and meshes with the cutter drive unit. The second gear is located directly below the component leads, and the component leads are engaged within the tooth grooves of the second gear.

[0007] By adopting the above technical solution, the circumferential protrusion of the first gear can extend into a pre-set circular hole on the material belt. Driven by the gear drive component, the first gear can drive the material belt to be conveyed smoothly. Simultaneously, because the first and second gears rotate coaxially, the second gear will rotate accordingly. Furthermore, since the second gear is located directly below the component pins and the component pins are engaged in its tooth grooves, the second gear can move synchronously with the component pins. The disc cutter, driven by the cutter drive component, rotates in the opposite direction to the second gear. When the second gear accurately conveys the component pins to the cutting point of the disc cutter, the counter-rotating disc cutter can precisely cut the component pins, avoiding the problem of difficulty in ensuring the correspondence between the cutting position and the component pins in existing methods. This effectively improves cutting accuracy and ensures that the components can be quickly and accurately separated from the material belt. In addition, compared to existing methods that use pneumatic or mechanical clamping of components, the second gear engages the component pins and moves them synchronously, preventing damage to the component pins during transport.

[0008] Preferably, the gear drive includes a rotating shaft and a drive motor. The drive motor is disposed within the frame. One end of the rotating shaft is disposed within the frame, and the other end is connected to the drive motor within the frame. The first gear and the second gear are coaxially disposed on the rotating shaft.

[0009] By adopting the above technical solution, the drive motor is installed inside the frame, providing a stable power source for the entire drive feeding mechanism. One end of the rotating shaft is installed in the frame, and the other end is connected to the drive motor, thus smoothly transmitting the power of the drive motor. The first gear and the second gear are coaxially installed on the rotating shaft, ensuring that the first gear and the second gear rotate synchronously when the drive motor drives the rotating shaft. Since the first gear has several protrusions on its circumference that can extend into the preset circular holes on the material strip, the rotation of the first gear can drive the material strip to be conveyed. At the same time, the second gear is located directly below the component pins, and the component pins are engaged in its tooth grooves. As the second gear rotates synchronously with the first gear, it can accurately engage the component pins and synchronously convey them to the disc cutter, realizing the synchronous and stable conveyion of the material strip and the component pins. This improves the accuracy of the subsequent disc cutter cutting of the component pins and ensures that the components can be quickly and accurately separated from the material strip.

[0010] Preferably, the cutter drive includes a fixed plate, a connecting rod, and a third gear. The fixed plate is mounted on the frame and is located directly above the first gear, abutting against the surface of the material strip. The connecting rod passes through the disc cutter and the fixed plate and is rotatably mounted on the fixed plate. The disc cutter is located between the fixed plate and the third gear. The third gear fastens the disc cutter to the connecting rod and meshes with the second gear.

[0011] By adopting the above technical solution, the fixing plate is installed on the frame and abuts against the surface of the conveyor belt, which can stabilize the conveyor belt and reduce its shaking during conveying. The connecting rod passes through the disc cutter and the fixing plate and is rotatably mounted on the fixing plate, allowing the disc cutter to rotate around the connecting rod. The disc cutter is located between the fixing plate and the third gear. The third gear secures the disc cutter to the connecting rod and meshes with the second gear. When the second gear rotates, due to the principle of gear transmission, it drives the meshed third gear to rotate, which in turn drives the disc cutter to rotate in the opposite direction. This structural design ensures that the disc cutter and the second gear rotate in opposite directions. When the first gear drives the conveyor belt and the second gear simultaneously conveys the component leads to the disc cutter's cutting point, the counter-rotating disc cutter can accurately cut the component leads, improving cutting accuracy and ensuring that the components can be quickly and accurately separated from the conveyor belt, avoiding the separation effect caused by inaccurate cutting position.

[0012] Preferably, the groove width of the second gear is greater than or equal to the width of the component pin.

[0013] By adopting the above technical solution, since the groove width of the second gear is greater than or equal to the width of the component lead, it can be ensured that the component lead is smoothly engaged in the groove. In this way, during the conveying process, the component lead can be stably held by the second gear and synchronously conveyed to the disc cutter cutting point, avoiding misalignment caused by the lead not being able to engage properly due to the groove being too narrow. This effectively ensures the correspondence between the cutting position and the component lead, improves the accuracy of the disc cutter cutting the component lead, and ultimately achieves rapid and accurate separation of the component from the conveyor belt.

[0014] Preferably, the device further includes a clamping mechanism disposed at the feed inlet of the drive feeding mechanism. The clamping mechanism includes a sliding rod, a pressure plate assembly, and a support plate assembly. The two ends of the sliding rod are respectively disposed on the frame. The pressure plate assembly and the support plate assembly are disposed opposite to the sliding rod. The pressure plate assembly is provided with a guide channel for the material belt to pass through. The support plate assembly is used to support the components.

[0015] By adopting the above technical solution, a clamping mechanism is set at the feed inlet of the drive feeding mechanism. The sliding rod in the clamping mechanism has its two ends respectively mounted on the frame, providing a stable support structure for the pressure plate assembly and the support plate assembly. The pressure plate assembly and the support plate assembly are positioned opposite each other on the sliding rod, and the pressure plate assembly has a guide channel for the material belt to pass through. This ensures that the material belt is stably conveyed along the guide channel when entering the drive feeding mechanism, preventing the material belt from shifting or shaking during transmission. Simultaneously, the support plate assembly provides support for the components, further ensuring the stability of the material belt conveying. Because the material belt conveying is more stable, the subsequent drive feeding mechanism can convey the material belt and component leads more accurately, which in turn facilitates the cutting mechanism to accurately cut the component leads, ensuring that the components can be quickly and accurately separated from the material belt.

[0016] Preferably, the support plate assembly includes a support plate and a first adjusting member, wherein the support plate is slidably mounted on the sliding rod via the first adjusting member.

[0017] By adopting the above technical solution, the support plate assembly includes a support plate and a first adjusting member. The support plate is slidably mounted on the sliding rod through the first adjusting member. Since the position of the support plate can be adjusted by sliding on the sliding rod, the support position of the support plate can be flexibly changed according to the components of different sizes, thereby better supporting the components and avoiding the components shaking or shifting during the conveying process due to improper support position. This helps to ensure the stability and accuracy of the components when the pins are cut later, and improves the working reliability and separation effect of the entire component strip separation device.

[0018] Preferably, the pressure plate assembly includes a pressure plate and a second adjusting member, the pressure plate is provided with the guide channel, and the pressure plate is slidably mounted on the sliding rod via the second adjusting member.

[0019] By adopting the above technical solution, the pressure plate in the pressure plate assembly is equipped with a guide channel, which allows the material strip to pass smoothly through the channel, thus guiding the material strip and ensuring the stability of the material strip conveying. Simultaneously, the pressure plate can be slidably mounted on the sliding rod via a second adjusting component. Since the dimensions of component material strips of different specifications may vary, this slidable mounting design allows for flexible adjustment of the pressure plate position according to the actual material strip size to better adapt to the material strip, further improving the stability during the material strip conveying process. Moreover, stable material strip conveying facilitates more precise cutting of component leads by the subsequent cutting mechanism, avoiding inaccurate cutting positions caused by material strip swaying or offset, improving the accuracy of component separation from the material strip and overall work efficiency.

[0020] Preferably, it further includes a material guiding mechanism disposed at the feed inlet of the pressing mechanism. The material guiding mechanism includes a mounting rod and a guide rod. The mounting rod is installed obliquely on the frame, and the guide rod is installed horizontally on the mounting rod and perpendicular to the material strip.

[0021] By adopting the above technical solution, since the material guiding mechanism is set at the feed inlet of the pressing mechanism and the mounting rod is installed at an angle on the frame, the guide rod can be at a suitable height and angle. The guide rod is installed horizontally on the mounting rod and perpendicular to the material strip. In this way, before the material strip enters the pressing mechanism, the guide rod can play a good guiding role for the material strip, avoiding the material strip from deviating or twisting during the conveying process. This ensures that the material strip can enter the pressing mechanism smoothly and accurately, which is conducive to the subsequent driving of the feeding mechanism and the cutting mechanism to perform precise operation on the component pins, and improves the accuracy and stability of separating the components from the material strip.

[0022] Preferably, it also includes a control mechanism, the control system including a main switch and a speed adjustment knob, the main switch being electrically connected to the gear drive, and the speed adjustment knob being used to adjust the speed of the disc cutter.

[0023] By adopting the above technical solution, a control mechanism is incorporated, in which a main switch is electrically connected to the gear drive. Turning on the main switch activates the gear drive, causing the first and second gears to rotate coaxially, thus achieving the synchronous transmission of the material strip and component leads. Simultaneously, a speed adjustment knob allows for adjustment of the disc cutter's speed. Based on the characteristics of different component leads and separation requirements, a suitable disc cutter speed can be selected. When the disc cutter speed is appropriate, the cutting process becomes more stable and smooth, reducing impact and vibration during cutting, improving cutting accuracy and quality, and thus more effectively achieving rapid and precise separation of components from the material strip.

[0024] Preferably, the frame is provided with a baffle to prevent components from splashing, and the baffle is located at the discharge end of the cutting mechanism.

[0025] By adopting the above technical solution, since the components may splatter due to the impact force generated by the cutting mechanism when cutting the component pins, a baffle is set on the frame and at the discharge end of the cutting mechanism. This baffle can block the path of the splattered components, thereby effectively preventing the components from splattering after cutting. This allows the components to be collected and processed within a controllable range, ensuring the cleanliness of the working environment and the safety of the operators.

[0026] In summary, this application includes at least one of the following beneficial technical effects:

[0027] 1. The first gear is circumferentially provided with several protrusions that can extend into the preset circular holes on the material strip. The second gear is located directly below the component pins and the component pins are locked in its tooth grooves. At the same time, the first gear and the second gear are driven to rotate coaxially by a gear drive component. During the rotation, the material strip and the component can be conveyed synchronously. This conveying method avoids the use of pneumatic or mechanical clamping of components, thereby avoiding damage to the component pins caused by pneumatic or mechanical clamping.

[0028] 2. Because the second gear abuts against one side of the disc cutter and meshes with the cutter drive, when the second gear rotates, it will drive the disc cutter to rotate in the opposite direction through the cutter drive. During this process, the second gear continuously holds the component pins and synchronously transmits them to the cutting point of the disc cutter. The reverse rotation of the disc cutter and the cooperation of the second gear enable the disc cutter to accurately cut the component pins, thus improving the cutting accuracy.

[0029] 3. Both the support plate assembly and the pressure plate assembly can be slidably mounted on the sliding rod, which can flexibly change the support position of the support plate and adjust the position of the pressure plate according to the different sizes of components, so as to better support the components and better adapt to the material strip, avoid the components shaking or shifting during the conveying process, and thus help to ensure the stability and accuracy of the components when the pins are cut later. Attached Figure Description

[0030] Figure 1 This is a schematic diagram of the structure of a device for separating components from a component strip according to this application;

[0031] Figure 2 This is a structural diagram of the clamping mechanism of a device for separating components from a component strip according to this application;

[0032] Figure 3 This is a structural diagram of the drive feeding mechanism and the cutting mechanism of the component strip separation device of this application.

[0033] Explanation of reference numerals in the attached drawings: 1. Frame; 2. Material guiding mechanism; 3. Clamping mechanism; 4. Drive feeding mechanism; 5. Cutting mechanism; 6. Control mechanism; 7. Material belt; 8. Baffle; 21. Mounting rod; 22. Guide rod; 31. Sliding rod; 32. Pressure plate assembly; 33. Support plate assembly; 321. Pressure plate; 322. Second adjusting component; 331. Support plate; 332. First adjusting component; 321a. Guide channel; 331a. Support part; 331b. Side guard part; 41. First gear; 42. Second gear; 43. Gear drive component; 41a. Protrusion; 431. Rotating shaft; 432. Drive motor; 51. Disc cutter; 52. Cutter drive component; 521. Fixing plate; 522. Connecting rod; 523. Third gear; 61. Main switch; 62. Speed ​​adjustment knob; 71. Round hole. Detailed Implementation

[0034] The following is in conjunction with the appendix Figure 1-3 This application will be described in further detail.

[0035] This application provides an embodiment of a device for separating component strips, referring to... Figure 1 The system includes a frame 1, a guiding mechanism 2, a clamping mechanism 3, a drive feeding mechanism 4, a cutting mechanism 5, and a control mechanism 6. These components are sequentially arranged within the frame 1 according to the process flow of separating components from the component strip 7. The guiding mechanism 2 guides the strip 7 into the clamping mechanism 3, which ensures the strip 7 is conveyed smoothly to the drive feeding mechanism 4. The drive feeding mechanism 4 then drives the strip 7 to the cutting mechanism 5, which precisely cuts the pins of the components on the strip 7. The control mechanism 6 regulates the equipment operation, collectively ensuring the smooth progress of the separation process and achieving the effect of quickly and accurately separating components from the strip 7. In this embodiment, the strip 7 is equipped with components, and any one component is connected to the strip 7 via two pins.

[0036] Reference Figure 1 Specifically, the material guiding mechanism 2 is located at the feed inlet of the pressing mechanism 3, and includes a mounting rod 21 and a guide rod 22. The mounting rod 21 is mounted upwards on the frame 1, and the guide rod 22 is mounted horizontally on the mounting rod 21 and perpendicular to the material belt 7. The inclination angle of the mounting rod 21 can be adjusted according to actual conditions. The driving feeding mechanism 4 drives the material belt 7 to move along the inclination direction of the mounting rod 21 after passing through the guide rod 22, and guides the material belt 7 to accurately enter the pressing mechanism 3. The mounting rod 21 and the guide rod 22 can be made of plastic or metal, as long as structural stability and guiding function can be guaranteed.

[0037] Reference Figure 2Specifically, the clamping mechanism 3 is located at the feed inlet of the drive feeding mechanism 4 and at the discharge end of the guide mechanism 2. The clamping mechanism 3 includes a sliding rod 31, a pressure plate assembly 32, and a support plate assembly 33. The two ends of the sliding rod 31 are respectively mounted on the frame 1. The pressure plate assembly 32 and the support plate assembly 33 are both relatively arranged on the sliding rod 31, and the material belt 7 is conveyed between the pressure plate assembly 32 and the support plate assembly 33. The support plate assembly 33 includes a support plate 331 and a first adjusting member 332. The support plate 331 is slidably mounted on the sliding rod 31 via the first adjusting member 332, allowing the position of the support plate 331 to be adjusted according to the height of different components, thus supporting the components. The pressure plate assembly 32 includes a pressure plate 321 and a second adjusting member 322. The pressure plate 321 is provided with a guide channel 321a for the material belt 7 to pass through, and the pressure plate 321 is slidably mounted on the sliding rod 31 via the second adjusting member 322. By adjusting the position of the pressure plate 321, the material belt 7 can pass smoothly through the guide channel 321a, ensuring the flatness of the material belt 7 during conveying. In this embodiment, both the first adjusting member 332 and the second adjusting member 322 are composed of a sliding ring and a fastening knob. The support plate 331 and the pressure plate 321 are connected to their respective sliding rings. The sliding ring is sleeved on the sliding rod 31, and a through hole is provided on the sliding ring. The fastening knob passes through the through hole of the sliding ring and abuts against the sliding rod 31 to achieve fastening. The fastening position of the sliding ring on the sliding rod 31 can be adjusted according to the actual situation.

[0038] Furthermore, the feed inlet of the pressure plate 321 has a flared structure facing the guide rod 22, facilitating the entry of the material strip 7 into the guide channel 321a of the pressure plate 321. The support plate 331 can be divided into a support part 331a and a side guard part 331b, and the support part 331a and the side guard part 331b are perpendicular, thereby achieving multi-angle support for the components. (Refer to...) Figure 3Specifically, the feeding mechanism 4 includes a first gear 41 and a second gear 42 coaxially arranged, and a gear drive component 43 that drives the first gear 41 and the second gear 42 to rotate coaxially. The gear drive component 43 includes a rotating shaft 431 and a drive motor 432. The drive motor 432 is installed inside the frame 1. The two ends of the rotating shaft 431 are respectively connected to the frame 1 and the drive motor 432. The drive motor 432 drives the rotating shaft 431 to rotate, thereby driving the first gear 41 and the second gear 42 to rotate synchronously. The first gear 41 has several protrusions 41a distributed circumferentially. These protrusions 41a can extend into the pre-set circular holes 71 on the material strip 7. The second gear 42 is located directly below the component pin. The groove width of the second gear 42 is greater than or equal to the width of the component pin, allowing the component pin to be locked within the groove of the second gear 42. When the drive motor 432 drives the rotating shaft 431 to rotate, the first gear 41 rotates accordingly. Through the cooperation of the protrusions 41a and the circular holes 71 of the material strip 7, the material strip 7 is driven to be conveyed. At the same time, the second gear 42, carrying the component pin, also rotates synchronously with the first gear 41. This not only accurately transfers the component pin to the cutting mechanism 5 for precise cutting, but also ensures that the pin is smoothly locked in the groove, avoiding crushing damage. The drive motor 432 can be a stepper motor, which can precisely control the rotation angle and speed. The rotating shaft 431 is generally made of metal, with sufficient strength and rigidity to transmit power. Specifically, the cutting mechanism 5 includes a disc cutter 51 for cutting component leads and a cutter drive 52 for driving the disc cutter 51 to rotate. The cutter drive 52 includes a fixed plate 521, a connecting rod 522, and a third gear 523. The fixed plate 521 is mounted on the frame 1 and is located directly above the first gear 41, abutting against the surface of the material strip 7, thus providing a certain degree of limitation and stability to the material strip 7. The disc cutter 51 is located between the fixed plate 521 and the third gear 523. One end of the connecting rod 522 passes through the disc cutter 51 and the fixed plate 521 and can rotate relative to the fixed plate 521. The third gear 523 fastens the disc cutter 51 to the connecting rod 522 so that the third gear 523, the disc cutter 51, and the connecting rod 522 can all rotate synchronously. The third gear 523 meshes with the second gear 42. When the second gear 42 rotates, through the meshing transmission between the gears, the third gear 523 drives the disc cutter 51 to rotate in the opposite direction. Since the second gear 42 abuts against one side of the disc cutter 51 and rotates in the opposite direction, when the component lead is conveyed to the cutting point of the disc cutter 51, the disc cutter 51 can accurately cut the component lead. The disc cutter 51 is usually made of sharp alloy steel to ensure smooth and accurate cutting, while the fixing plate 521 can be made of aluminum alloy, which is lightweight and has a certain strength.

[0039] Reference Figure 1Furthermore, a baffle 8 is positioned directly above the disc cutter 51. The baffle 8 prevents components from splattering after the leads are cut, protecting the operator's safety and maintaining a clean environment. The baffle 8 can be made of transparent acrylic glass for easy observation of the cutting process. (Refer to...) Figure 1 Specifically, the control mechanism 6 includes a main switch 61 and a speed adjustment knob 62. The main switch 61 is electrically connected to the gear drive component 43, and the start and stop of the entire device can be controlled through the main switch 61. The speed adjustment knob 62 is used to adjust the speed of the disc cutter 51. According to the pin material and thickness of different components, the speed of the disc cutter 51 is reasonably adjusted to achieve the best cutting effect. The implementation principle of this embodiment is as follows: The mechanisms are arranged sequentially according to the process flow: the guiding mechanism 2 is located at the inlet of the pressing mechanism 3, consisting of an upwardly inclined and angle-adjustable mounting rod 21 and a horizontally mounted guide rod 22 perpendicular to the material belt 7, guiding the material belt 7 accurately into the pressing mechanism 3; the pressing mechanism 3 is located at the inlet of the driving feeding mechanism 4 and at the outlet end of the guiding mechanism 2, with a slidable pressure plate assembly 32 and a support plate assembly 33 arranged opposite to each other on its sliding rod 31, allowing for adjustable positions to accommodate the smooth conveying of material belts 7 of different component types. The pressure plate 321 has a flared inlet structure, and the support plate 331 has a support part 331a and a side guard part 331b, which helps guide the material belt 7 and prevents it from shifting or shaking during conveying; the driving feeding mechanism 4 includes a first gear 41 and a second gear 42 arranged coaxially, driven by a gear drive component 43. The first gear 41 rotates coaxially, and the circumferential protrusion 41a of the first gear 41 cooperates with the pre-set circular hole 71 of the material belt 7 to drive the material belt 7 to rotate synchronously and accurately transfer it to the cutting mechanism 5. The cutting mechanism 5 includes a disc cutter 51 and a cutter drive component 52. The cutter drive component 52 includes a fixing plate 521, a connecting rod 522 and a third gear 523. The fixing plate 521 limits and stabilizes the material belt 7. The third gear 523 meshes with the second gear 42 to drive the disc cutter 51 to rotate in the opposite direction to accurately cut the pins. A transparent organic glass baffle 8 is provided above the disc cutter 51 to prevent components from splashing. The control mechanism 6 includes a main switch 61 to control the start and stop and a speed adjustment knob 62 to adjust the speed of the disc cutter 51, which improves the cutting accuracy of the rotating blade, prevents damage to the component pins during transportation, and ensures that the components can be quickly and accurately separated from the material belt 7.

[0040] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A device for separating components from a component strip, comprising a frame (1), characterized in that, The frame (1) is equipped with a drive feeding mechanism (4) and a cutting mechanism (5) for cutting component leads. The drive feeding mechanism (4) includes a first gear (41), a second gear (42), and a gear drive (43) that drives the first gear (41) and the second gear (42) to rotate coaxially. The gear drive (43) is located on the frame (1). The first gear (41) is circumferentially provided with several holes (71) that can extend into the material strip (7). The cutting mechanism (5) includes a disc cutter (51) and a cutter drive (52) that drives the disc cutter (51) to rotate. The cutter drive (52) is disposed on the frame (1). The second gear (42) abuts against one side of the disc cutter (51) and meshes with the cutter drive (52). The second gear (42) is located directly below the component pin, and the component pin is engaged in the tooth groove of the second gear (42).

2. The device for separating component strips according to claim 1, characterized in that, The gear drive component (43) includes a rotating shaft (431) and a drive motor (432). The drive motor (432) is disposed inside the frame (1). One end of the rotating shaft (431) is disposed on the frame (1), and the other end is connected to the drive motor (432) inside the frame (1). The first gear (41) and the second gear (42) are coaxially disposed on the rotating shaft (431).

3. The device for separating component strips according to claim 1, characterized in that, The cutter drive component (52) includes a fixed plate (521), a connecting rod (522), and a third gear (523). The fixed plate (521) is mounted on the frame (1) and is located directly above the first gear (41) and abuts against the surface of the material belt (7). The connecting rod (522) passes through the disc cutter (51) and the fixed plate (521) and is rotatably mounted on the fixed plate (521). The disc cutter (51) is located between the fixed plate (521) and the third gear (523). The third gear (523) fastens the disc cutter (51) to the connecting rod (522) and meshes with the second gear (42).

4. The device for separating components from component strips according to claim 1, characterized in that, The groove width of the second gear (42) is greater than or equal to the width of the component pin.

5. The device for separating component strips according to claim 1, characterized in that, It also includes a clamping mechanism (3) disposed at the feed inlet of the drive feeding mechanism (4). The clamping mechanism (3) includes a sliding rod (31), a pressure plate assembly (32) and a support plate assembly (33). The two ends of the sliding rod (31) are respectively disposed on the frame (1). The pressure plate assembly (32) and the support plate assembly (33) are disposed opposite to the sliding rod (31). The pressure plate assembly (32) is provided with a guide channel (321a) for passing through the material belt (7). The support plate assembly (33) is used to support the components.

6. The device for separating component strips according to claim 5, characterized in that, The support plate assembly (33) includes a support plate (331) and a first adjusting member (332), wherein the support plate (331) is slidably mounted on the sliding rod (31) via the first adjusting member (332).

7. The device for separating component strips according to claim 5, characterized in that, The pressure plate assembly (32) includes a pressure plate (321) and a second adjusting member (322). The pressure plate (321) is provided with the guide channel (321a). The pressure plate (321) is slidably mounted on the sliding rod (31) through the second adjusting member (322).

8. The device for separating component strips according to claim 5, characterized in that, It also includes a material guiding mechanism (2) disposed at the feed inlet of the pressing mechanism (3). The material guiding mechanism (2) includes a mounting rod (21) and a guide rod (22). The mounting rod (21) is installed obliquely on the frame (1), and the guide rod (22) is installed horizontally on the mounting rod (21) and perpendicular to the material belt (7).

9. The device for separating components from component strips according to claim 1, characterized in that, It also includes a control mechanism (6), which includes a main switch (61) and a speed adjustment knob (62). The main switch (61) is electrically connected to the gear drive (43), and the speed adjustment knob (62) is used to adjust the speed of the disc cutter (51).

10. The device for separating component strips according to claim 1, characterized in that, The frame (1) is provided with a baffle (8) to prevent components from splashing, and the baffle (8) is located at the discharge end of the cutting mechanism (5).