A gyrotron component loading table

Abstract

The utility model discloses a gyrotron component loading platform belongs to gyrotron component assembly automation production equipment technical field, this gyrotron component loading platform includes loading frame, is provided with a plurality of material disc on loading frame, is provided with a plurality of circular grooves on every material disc, every material disc is matched with a gyrotron component, and a plurality of circular grooves are used for installing all different cylindrical rotator parts in single gyrotron component, when actually using, the manipulator can find the required part according to the preset program quickly, accurately and take, can satisfy the requirement of automation production, realizes the efficient automation assembly of gyrotron component. Compared with the need in manual assembly in a large number of tooling fixtures to find and take parts, greatly shorten the taking time, improve the assembly efficiency. Avoid the use of a large number of tooling fixtures in traditional manual assembly, reduce the cost of making new tooling fixtures due to new pipe type development, reduce the production cost of gyrotron.

Description

Technical Field

[0001] This utility model belongs to the technical field of automated production equipment for gyrotube component assembly, specifically relating to a gyrotube component loading platform. Background Technology

[0002] Gyrotrons include gyrotron oscillators, gyro klystrons, and gyro traveling-wave tubes, and belong to the category of vacuum electronic devices. Taking the gyro traveling-wave tube as an example, its working principle is based on the gyrotron resonance of relativistic electrons in a strong magnetic field. When the electron velocity matches the phase of the electromagnetic wave, the electron transfers energy to the electromagnetic wave, thereby amplifying the microwave signal.

[0003] Traditional manual assembly methods for rotary tubes have many drawbacks. Manual assembly requires numerous tooling fixtures to ensure the concentricity of different components; however, the assembly and disassembly of these fixtures are cumbersome, affecting not only the ease of assembly but also significantly reducing efficiency. Furthermore, the continuous development of new tube types necessitates the manufacture of numerous new tooling fixtures, undoubtedly increasing the production cost of rotary tubes.

[0004] To address the aforementioned issues and achieve efficient and precise assembly of gyrotube components, designing an automated production line for gyrotube component assembly is imperative. The gyrotube component loading platform, as a crucial component of this automated production line, plays a vital role in improving assembly efficiency and precision. Utility Model Content

[0005] Based on the problems existing in the above-mentioned background technology, this utility model proposes a loading platform for rotary tube components, which is adapted to the automation of rotary tube component assembly, improves the assembly efficiency and assembly accuracy of rotary tube components, and solves the problems of low efficiency and high cost of manual assembly of existing rotary tube components.

[0006] The embodiments of this utility model are implemented as follows:

[0007] This utility model provides a loading platform for a rotary tube component, which includes a loading rack with multiple trays. Each tray has multiple circular grooves, and each tray is matched with a rotary tube component. The multiple circular grooves are used to install all different cylindrical rotating parts in a single rotary tube component.

[0008] Furthermore, as a specific arrangement of the feeding rack, the feeding rack includes multiple horizontally spaced supports, with adjacent supports fixedly connected by crossbeams, and each support having a mounting plate on its top; at least one tray mounting station is provided between adjacent mounting plates, and each tray mounting station has one tray fixedly installed.

[0009] Furthermore, a tray sensor is provided on one side of each tray installation station, and the tray sensor is fixedly connected to the top of the mounting plate.

[0010] Furthermore, the tray sensor is an ultrasonic position sensor, a radar position sensor, or a laser position sensor.

[0011] Furthermore, each of the brackets is provided with a fixed foot cup and a movable caster on the front and rear sides of its bottom, respectively; the brackets located on both sides of the feeding rack are provided with fixing components, the fixing components including fixing strips, one end of the fixing strips being fixedly connected to the brackets, and the other end being fixedly connected to the ground by bolt fasteners.

[0012] Furthermore, the crossbeam between two adjacent supports is located at the top rear side of the support, and the distance between the two adjacent supports is greater than the width of the AGV feeding vehicle.

[0013] Furthermore, each of the material tray installation stations is provided with four support blocks arranged in a rectangular shape, wherein the top of the two diagonal support blocks is provided with positioning pins; each material tray is square in structure, and the lower end face of the material tray is provided with positioning holes that cooperate with the positioning pins at the diagonal.

[0014] The beneficial effects of this utility model are:

[0015] 1. Improved assembly efficiency: The rotary tube component loading platform provided by this utility model sets multiple material trays on the loading rack, and sets multiple circular grooves on each material tray, so that all different cylindrical rotary parts of the rotary tube component are placed separately, which makes it easy for the robot to pick up and assemble them in sequence accurately and quickly, greatly improving the assembly efficiency of the rotary tube component.

[0016] 2. Adaptable to automated production: The rotary tube component loading platform provided by this utility model is compatible with automated production equipment for rotary tube component assembly, which can meet the requirements of automated production and realize efficient automated assembly of rotary tube components.

[0017] 3. Cost reduction: The rotary tube component loading platform provided by this utility model avoids the use of a large number of tooling fixtures in traditional manual assembly, reduces the cost of making new tooling fixtures due to the development of new tube types, and lowers the production cost of rotary tubes.

[0018] 4. Improved assembly accuracy: The rotary tube component loading platform provided by this utility model has a circular groove customized according to the shape and size of the rotary tube component, which can ensure the stability of the rotary tube component placement, reduce errors in the assembly process, and improve assembly accuracy. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly described below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. The above and other objects, features, and advantages of this utility model will become clearer through the drawings. The same reference numerals indicate the same parts in all the drawings. The drawings are not intentionally drawn to scale to actual dimensions; the focus is on illustrating the main idea of ​​this utility model.

[0020] Figure 1 This is a three-dimensional structural diagram of a loading platform for a rotary tube component.

[0021] Figure 2 This is an enlarged structural diagram of the support block.

[0022] Figure 3 This is a bottom view of the material tray structure.

[0023] Among them, 1. feeding rack; 101. bracket; 102. crossbeam; 103. mounting plate; 2. material tray; 3. circular groove; 4. material tray installation station; 5. material tray sensor; 6. fixed feet; 7. movable casters; 8. fixing strip; 9. bearing block; 10. positioning pin; 11. positioning hole. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0025] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0026] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0027] Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.

[0028] Please refer to Figures 1-3 As shown, this utility model provides a loading platform for rotary tube components, which includes a loading rack 1. The loading rack 1 is provided with multiple trays 2, each tray 2 having multiple circular grooves 3. Each tray 2 is matched with one rotary tube component, and the multiple circular grooves 3 are used to install all the different cylindrical rotating parts within a single rotary tube component. Specifically, the circular grooves 3 are customized according to the shape and size of the rotary tube component, which can ensure the stability of the rotary tube component placement, reduce errors during assembly, and improve assembly accuracy.

[0029] In practical use, the loading platform for rotary tube components is compatible with automated production equipment for rotary tube component assembly. All the different cylindrical rotating parts within a single rotary tube component are placed separately in different circular grooves 3 on the material tray 2. The robotic arm can quickly and accurately locate and retrieve the required parts according to a preset program, meeting the requirements of automated production and achieving highly efficient automated assembly of rotary tube components. Compared to manual assembly, which requires searching and retrieving parts from numerous tooling fixtures, this significantly reduces retrieval time and improves assembly efficiency. It avoids the use of numerous tooling fixtures in traditional manual assembly, reducing the cost of manufacturing new tooling fixtures for new tube types and lowering the production cost of rotary tubes.

[0030] Specifically, as one configuration of the feeding rack 1, the feeding rack 1 includes multiple horizontally spaced supports 101. Each support 101 is a frame structure made of metal, such as stainless steel or aluminum alloy, to ensure sufficient strength and stability to support the weight of the material tray 2 and the rotary tube component. Adjacent supports 101 are fixedly connected by crossbeams 102. Each support 101 has a mounting plate 103 on its top. At least one material tray mounting station 4 is located between two adjacent mounting plates 103, and each material tray mounting station 4 has one material tray 2 fixedly mounted on it.

[0031] Preferably, but not limited to, each of the tray mounting stations 4 is provided with a tray sensor 5 on one side, and the tray sensor 5 is fixedly connected to the top of the mounting plate 103. The tray sensor 5 is used to identify whether the tray 2 is on the tray mounting station 4. The tray sensor 5 is an ultrasonic position sensor, a radar position sensor, or a laser position sensor.

[0032] Specifically, each of the brackets 101 is provided with a fixed foot cup 6 and a movable caster 7 on the front and rear sides of its bottom, respectively. The movable caster 7 enables the entire loading rack 1 to move, facilitating actual production layout. Fixed components are provided on the brackets 101 located on both sides of the loading rack 1. The fixed components include a fixing strip 8. One end of the fixing strip 8 is fixedly connected to the bracket 101, and the other end is fixedly connected to the ground by bolt fasteners. After the entire loading rack 1 is moved to the pre-installation position, the fixed foot cup 6 and the fixing strip 8 are screwed in to finally fix the entire loading rack 1.

[0033] Furthermore, the crossbeam 102 between two adjacent supports 101 is located at the top rear side of the support 101, and the distance between two adjacent supports 101 is greater than the width of the AGV feeding vehicle. This arrangement facilitates the AGV feeding vehicle to load or unload the material tray 2 to the material tray installation station 4, thus meeting the production requirements for automated loading and unloading.

[0034] Furthermore, each of the tray installation stations 4 is equipped with four support blocks 9 arranged in a rectangular shape, with positioning pins 10 at the top of the two diagonally opposite support blocks 9; each tray 2 is square in structure, and the lower end face of the tray 2 has positioning holes 11 at the diagonal that cooperate with the positioning pins 10, enabling the tray 2 to be precisely positioned and installed on the tray installation station 4. Moreover, the cooperation between the positioning pins 10 and the positioning holes 11 can correct the deviation of the tray 2, improve the positioning accuracy of the tray 2, and make it possible for the AGV feeding vehicle to automatically transport the tray 2, ensuring the accuracy of the robot arm in positioning and grasping parts and the assembly accuracy.

[0035] In summary, the rotary tube component loading platform of this utility model is adapted to automate the assembly of rotary tube components, thereby improving the assembly efficiency and accuracy of rotary tube components.

[0036] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A loading platform for rotary tube components, characterized in that, The device includes a feeding rack with multiple trays, each tray having multiple circular grooves. Each tray is matched with a rotary tube component, and the multiple circular grooves are used to install all different cylindrical rotating parts in a single rotary tube component.

2. The rotary tube component loading platform according to claim 1, characterized in that, The feeding rack includes multiple horizontally spaced supports, with adjacent supports fixedly connected by crossbeams. Each support has a mounting plate on its top. At least one tray mounting station is provided between adjacent mounting plates, and each tray mounting station has one tray fixedly installed.

3. The rotary tube component loading platform according to claim 2, characterized in that, Each of the tray installation stations is equipped with a tray sensor on one side, and the tray sensor is fixedly connected to the top of the mounting plate.

4. The rotary tube component loading platform according to claim 3, characterized in that, The tray sensor is an ultrasonic position sensor, a radar position sensor, or a laser position sensor.

5. The rotary tube component loading platform according to claim 2, characterized in that, Each of the brackets is provided with a fixed foot cup and a movable caster on the front and rear sides of its bottom, respectively; the brackets located on both sides of the feeding rack are provided with fixing components, the fixing components including fixing strips, one end of the fixing strips being fixedly connected to the brackets, and the other end being fixedly connected to the ground by bolt fasteners.

6. The rotary tube component loading platform according to claim 2, characterized in that, The crossbeam between two adjacent supports is located at the top rear side of the support, and the distance between the two adjacent supports is greater than the width of the AGV feeding vehicle.

7. The rotary tube component loading platform according to claim 2, characterized in that, Each of the material tray installation stations is provided with four support blocks arranged in a rectangular shape, with positioning pins provided on the top of the two diagonal support blocks; each material tray is square in structure, with positioning holes that cooperate with the positioning pins provided at the diagonal of the lower end face of the material tray.

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