Slab-type ballastless track base plate formwork

By using a block-type steel formwork design and employing square steel and bolt connections to fix the location of expansion joints, the problem of expansion joint disturbance during the construction of the CRTSIII type slab track base plate was solved, achieving high-quality track slab laying and safety assurance.

CN224395337UActive Publication Date: 2026-06-23CHINA RAILWAY 24TH BUREAU GRP BRIDGE & CONSTR CO LTD +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHINA RAILWAY 24TH BUREAU GRP BRIDGE & CONSTR CO LTD
Filing Date
2025-07-01
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

During the construction of high-speed railways, when the CRTSIII type slab track base plate is being installed, the expansion joint inserts are easily disturbed during concrete pouring and personnel walking on them, causing the expansion joints to become skewed and affecting the track slab laying accuracy and safety.

Method used

The design uses block-type steel formwork, with square steel used to cut off the expansion joint position. The formwork and square steel on both sides are connected by bolts, and with insert plates and expansion joint foam boards, the expansion joint is ensured to be vertical and straight, avoiding disturbance to the expansion joint by concrete pouring and people walking on it.

Benefits of technology

This effectively avoids disturbance to the expansion joints, ensures the verticality and straightness of the expansion joints, improves the accuracy of track slab laying and construction quality, and guarantees the safety of high-speed railways.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a slab type ballastless track base plate formwork, including two side steel mould, the side steel mould is by base plate side mould top surface steel sheet, base plate side mould bottom surface steel sheet, base plate side mould panel and base plate side mould formwork rib plate welding composition, and the square steel of being connected between two side steel moulds, and the base plate expansion joint plug -in board of being set between two side steel moulds and being at square steel rear, the utility model discloses adopts the bolt assembly of block type steel formwork, and each base plate is by two steel moulds, and expansion joint position is disconnected with square steel and is connected two side formworks and square steel through bolt, and the expansion joint foam board is clamped between two base plate formworks with the collocation plug -in board, and this design effectively avoids the disturbance of concrete pouring and personnel trample to expansion joint, ensures that expansion joint is vertical, and linear is straight, greatly improves expansion joint construction quality, lays the foundation for track plate accurate laying, guarantees the high -quality completion of high -speed railway slab type ballastless track base plate construction.
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Description

Technical Field

[0001] This utility model belongs to the field of construction technology of slab track base plate, specifically relating to slab track base plate template. Background Technology

[0002] In the field of high-speed railway construction, the construction of CRTSIII type slab track base plate is a critical link. The construction quality of expansion joints directly affects the track slab laying and the safety and stability of subsequent train operation. Currently, during the construction of base plates, expansion joints are generally made using insert plates with a length slightly shorter than the width of the base plate, which are clamped onto the base plate template using G-type clips. However, during the concrete pouring process, factors such as concrete compression and workers stepping on the plates can easily cause disturbance, resulting in the expansion joint becoming skewed and unable to guarantee straightness. This not only affects the laying accuracy of the track slab but may also pose safety hazards for subsequent track operation and affect track slab laying. Therefore, this utility model proposes a slab track base plate template. Utility Model Content

[0003] The purpose of this utility model is to provide a template for a slab-type ballastless track base plate to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a slab-type ballastless track base plate template, including...

[0005] Two side steel molds are provided. Each side steel mold is composed of a base plate side mold top steel plate, a base plate side mold bottom steel plate, a base plate side mold panel, and a base plate side mold template stiffener welded together. Multiple base plate side mold template stiffeners are welded and fixed between the base plate side mold top steel plate, the base plate side mold bottom steel plate, and the base plate side mold panel.

[0006] And the square steel connecting the two side steel molds;

[0007] And a base plate expansion joint insert plate is set between the two side steel molds and behind the square steel, the top surface of the base plate expansion joint insert plate is fixed with an upper tube, and the upper tube is located on top of the square steel and the side steel molds.

[0008] Preferably, a bolt connection assembly is provided between the square steel and the side steel mold, the bolt connection assembly including mounting bolts and mounting nuts.

[0009] Preferably, the surface of the side mold template stiffener of the base plate has two bolt holes A through which the installation bolts pass, and both ends of the square steel have bolt holes B through which the installation bolts pass.

[0010] Preferably, it also includes an auxiliary installation structure, which is disposed between the square steel and the side steel mold.

[0011] Preferably, the auxiliary installation structure includes cylindrical inserts fixed to both sides of the square steel and insertion holes formed on the surface of the side mold template of the base plate for the cylindrical inserts to pass through.

[0012] Preferably, the auxiliary installation structure further includes an auxiliary limiting structure, which is disposed on the cylindrical insert.

[0013] Preferably, the auxiliary limiting structure includes an inner groove formed on the top surface of the cylindrical insert, and a spring and a right-angled trapezoidal telescopic block are installed in the inner groove. The right-angled trapezoidal telescopic block is movably installed in the inner groove by the spring, and the top of the right-angled trapezoidal telescopic block extends through to the top of the cylindrical insert.

[0014] Preferably, the bottom end of the spring is fixed to the bottom surface of the inner groove, and the top end of the spring is fixedly connected to the bottom end of the right-angled trapezoidal telescopic block.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model adopts block-type steel template bolt assembly. Each base plate consists of two steel templates. The expansion joint position is separated by square steel and connected to the templates and square steel on both sides by bolts. With the help of insert plates, the insert plates and expansion joint foam boards are sandwiched between the two base plate templates. This design effectively avoids the disturbance of the expansion joint to the concrete pouring and personnel trampling, ensuring that the expansion joint is vertical and straight, greatly improving the construction quality of the expansion joint, laying the foundation for the accurate laying of the track slab, and ensuring the high-quality completion of the construction of the high-speed railway slab track base plate. Attached Figure Description

[0016] Figure 1 This is an exploded view of the connection of this utility model;

[0017] Figure 2 This utility model Figure 1 A magnified view of a portion of region A in the middle;

[0018] Figure 3 This is a cross-sectional view of the square steel of this utility model;

[0019] Figure 4 This utility model Figure 3 A magnified view of a portion of region B in the middle;

[0020] In the diagram: 1. Side steel mold; 11. Top steel plate of base plate side mold; 12. Bottom steel plate of base plate side mold; 13. Panel of base plate side mold; 14. Rib plate of base plate side mold; 141. Bolt hole A; 142. Insertion hole; 21. Expansion joint insert plate of base plate; 22. Upper tube; 3. Square steel; 31. Bolt hole B; 32. Cylindrical insert block; 33. Auxiliary limiting structure; 331. Inner groove; 332. Spring; 333. Right-angled trapezoidal telescopic block; 41. Mounting bolt; 42. Mounting nut. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0022] Please see Figures 1 to 4 This is an embodiment of the present utility model, which provides the following technical solution: a slab-type ballastless track base plate template, including...

[0023] Two side steel molds 1 are provided. Each side steel mold 1 is composed of a base plate side mold top steel plate 11, a base plate side mold bottom steel plate 12, a base plate side mold panel 13, and a base plate side mold template stiffener 14 welded together. Multiple base plate side mold template stiffeners 14 are welded and fixed between the base plate side mold top steel plate 11, the base plate side mold bottom steel plate 12, and the base plate side mold panel 13. The base plate side mold top steel plate 11 and the base plate side mold bottom steel plate 12 are steel plates with a length of 2810 mm, a width of 60 mm, and a thickness of 6 mm. The base plate side mold panel 13 is a steel plate with a length of 2812 mm, a width of 250 mm, and a thickness of 5 mm. The base plate side mold template stiffener 14 is a steel plate with a width of 60 mm and a thickness of 5 mm.

[0024] And the square steel 3 connecting the two side steel molds 1;

[0025] And a base plate expansion joint insert 21 is set between the two side steel molds 1 and behind the square steel 3. The base plate expansion joint insert 21 is a steel plate with a length of 2940mm, a width of 290mm and a thickness of 5mm. A 40mm upper tube 22 is welded and fixed to the top surface of the base plate expansion joint insert 21, and the upper tube 22 is located at the top of the square steel 3 and the side steel mold 1.

[0026] In this embodiment, preferably, a bolt connection assembly is provided between the square steel 3 and the side steel mold 1, and the bolt connection assembly includes a mounting bolt 41 and a mounting nut 42.

[0027] In this embodiment, preferably, the surface of the base plate side formwork template rib 14 is provided with two bolt holes A141 for the installation bolts 41 to pass through. Both ends of the square steel 3 are provided with bolt holes B31 for the installation bolts 41 to pass through. This allows the square steel 3 to be connected between the two side steel molds 1 by the installation bolts 41 and the installation nuts 42, thus achieving a combined connection between the two side steel molds 1. In actual construction, the base plate is composed of two side steel molds 1. The square steel 3 is used to break the two side steel molds 1 at the expansion joint position. The width of the square steel 3 is smaller than the width of the template. The two side steel molds 1 and the square steel 3 are connected by the installation bolts 41 and the installation nuts 42. It is used with a 2940mm long and 5mm thick base plate expansion joint insert 21. The base plate expansion joint insert 21 and the expansion joint foam board are sandwiched between the two side steel molds 1. This ensures that the expansion joint will not be disturbed during construction, thus achieving the purpose of ensuring that the expansion joint is vertical and straight.

[0028] In this embodiment, preferably, an auxiliary installation structure is also included, which is disposed between the square steel 3 and the side steel mold 1.

[0029] In this embodiment, preferably, the auxiliary installation structure includes cylindrical inserts 32 welded and fixed to both sides of the square steel 3, and insertion holes 142 opened on the surface of the side mold template rib plate 14 of the base plate for the cylindrical inserts 32 to pass through. When the square steel 3 and the side steel mold 1 are connected, the cylindrical inserts 32 can be inserted into the insertion holes 142 to achieve preliminary auxiliary positioning when the two are connected, which facilitates the quick alignment of bolt holes B31 and bolt holes A141 and improves connection efficiency.

[0030] In this embodiment, preferably, the auxiliary installation structure further includes an auxiliary limiting structure 33. The auxiliary limiting structure 33 is disposed on the cylindrical insert 32. The auxiliary limiting structure 33 includes an inner groove 331 formed on the top surface of the cylindrical insert 32. A spring 332 and a right-angled trapezoidal telescopic block 333 are installed in the inner groove 331. The right-angled trapezoidal telescopic block 333 is movably installed in the inner groove 331 by the spring 332. The top of the right-angled trapezoidal telescopic block 333 extends through to the top of the cylindrical insert 32. The distance between the top of the right-angled trapezoidal telescopic block 333 and the square steel 3 is greater than the thickness of the side mold template rib 14 of the base plate. This ensures that when the cylindrical insert 32 passes through the insertion hole 142, the top of the right-angled trapezoidal telescopic block 333 will be first... The cylindrical insert 32 is inserted into the inner groove 331, allowing it to pass smoothly through the insertion hole 142. When the square steel 3 is in contact with the base plate side mold template rib 14, the top of the right-angled trapezoidal telescopic block 333 will pop out under the push of the spring 332 and lock onto the inner surface of the base plate side mold template rib 14. This provides an auxiliary connection between the square steel 3 and the base plate side mold template rib 14, preventing unnecessary separation between the square steel 3 and the side steel mold 1 during the subsequent bolt connection process. This facilitates installation. When the installation bolts 41 and installation nuts 42 are tightened, the base plate side mold template rib 14 and the square steel 3 will only be pressed tighter, and the right-angled trapezoidal telescopic block 333 will not affect the normal connection of the installation bolts 41 and installation nuts 42.

[0031] In this embodiment, preferably, the bottom end of the spring 332 is fixed to the bottom surface of the inner groove 331, and the top end of the spring 332 is fixedly connected to the bottom end of the right-angled trapezoidal telescopic block 333 to ensure the installation stability of the right-angled trapezoidal telescopic block 333.

[0032] Although embodiments of the present invention have been shown and described (see the detailed description above), it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A slab-type ballastless track base plate template, characterized in that: include Two side steel molds (1) are welded together by the top steel plate (11) of the base plate side mold, the bottom steel plate (12) of the base plate side mold, the panel (13) of the base plate side mold and the template stiffener (14) of the base plate side mold. Multiple template stiffeners (14) of the base plate side mold are welded and fixed between the top steel plate (11) of the base plate side mold, the bottom steel plate (12) of the base plate side mold and the panel (13) of the base plate side mold. And square steel (3) connecting the two side steel molds (1); And a base plate expansion joint insert (21) is set between the two side steel molds (1) and behind the square steel (3), the top surface of the base plate expansion joint insert (21) is fixed with an upper tube (22), and the upper tube (22) is located on top of the square steel (3) and the side steel mold (1).

2. The slab-type ballastless track base plate template according to claim 1, characterized in that: A bolt connection assembly is provided between the square steel (3) and the side steel mold (1), the bolt connection assembly including mounting bolts (41) and mounting nuts (42).

3. The slab-type ballastless track base plate template according to claim 2, characterized in that: The surface of the base plate side formwork template rib (14) is provided with two bolt holes A (141) for the installation bolts (41) to pass through, and the two ends of the square steel (3) are provided with bolt holes B (31) for the installation bolts (41) to pass through.

4. The slab-type ballastless track base plate template according to claim 1, characterized in that: It also includes an auxiliary installation structure, which is set between the square steel (3) and the side steel mold (1).

5. The slab-type ballastless track base plate template according to claim 4, characterized in that: The auxiliary installation structure includes cylindrical inserts (32) fixed on both sides of the square steel (3) and insertion holes (142) opened on the surface of the side formwork rib plate (14) of the base plate for the cylindrical inserts (32) to pass through.

6. The slab-type ballastless track base plate template according to claim 5, characterized in that: The auxiliary installation structure also includes an auxiliary limiting structure (33), which is disposed on the cylindrical insert (32).

7. The slab-type ballastless track base plate template according to claim 6, characterized in that: The auxiliary limiting structure (33) includes an inner groove (331) opened on the top surface of the cylindrical insert (32), and a spring (332) and a right-angled trapezoidal telescopic block (333) are installed in the inner groove (331). The right-angled trapezoidal telescopic block (333) is movably installed in the inner groove (331) by the spring (332), and the top of the right-angled trapezoidal telescopic block (333) extends through to the top of the cylindrical insert (32).

8. The slab-type ballastless track base plate template according to claim 7, characterized in that: The bottom end of the spring (332) is fixed to the bottom surface of the inner groove (331), and the top end of the spring (332) is fixedly connected to the bottom end of the right-angled trapezoidal telescopic block (333).