A phosphogypsum interlocking modular wall structure

Abstract

The utility model discloses a kind of phosphogypsum interlocking module wall structure, belong to phosphogypsum wall body technical field, including locating frame, the locating frame is provided with two, two locating frames are set from top to bottom;The utility model sets scrape flat subassembly, operator inserts finger part into arc-shaped groove inside, then forces drives mounting plate to move up, mounting plate moves up and drives second magnetic ring to move up and separate from first magnetic ring, when mounting plate is away from placing groove, then it is extracted from the plug-in hole inside and is inserted into column, after subsequent first layer phosphogypsum mortar screed layer and second layer phosphogypsum mortar screed layer are poured and are completed, operator is again hand-held mounting plate and drives scraper to move and carries out scraping operation to first layer phosphogypsum mortar screed layer and second layer phosphogypsum mortar screed layer surface, guarantee the flatness of first layer phosphogypsum mortar screed layer and second layer phosphogypsum mortar screed layer surface, and then the quality of phosphogypsum composite wall after pouring can be guaranteed.

Description

Technical Field

[0001] This utility model belongs to the technical field of phosphogypsum wall technology, specifically relating to a phosphogypsum interlocking modular wall structure. Background Technology

[0002] The phosphogypsum interlocking high-precision modular stacking construction method is a new type of environmentally friendly building material that uses phosphogypsum, an industrial by-product, as the core raw material. It improves the material's performance through purification, calcination modification, and composite reinforcement, and combines a mortise and tenon interlocking structure design with high-precision mold forming.

[0003] In existing phosphogypsum composite wall construction, after phosphogypsum mortar is injected into the reinforcing rib holes inside the framework, a first layer of phosphogypsum mortar leveling layer and a second layer of phosphogypsum mortar leveling layer are poured on both sides of the composite wall. After pouring, operators need to use external tools to level the first and second layers of phosphogypsum mortar leveling layer, which is cumbersome and affects the efficiency of the workers. Furthermore, after the first layer of phosphogypsum mortar leveling layer has been poured and cured, fiberglass mesh is added to the surface of the first layer before the second layer of phosphogypsum mortar leveling layer is poured and leveled. If wrinkles appear in the added fiberglass mesh, it can easily affect the leveling effect of the second layer of phosphogypsum mortar leveling layer. Utility Model Content

[0004] To address the problems mentioned in the background section, this invention provides a phosphogypsum interlocking modular wall structure, which is easy to smooth and has the characteristics of being fixed and wrinkle-resistant.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a phosphogypsum interlocking modular wall structure, including positioning frames, two of which are arranged from top to bottom. Several skeletons are fixedly connected between the two positioning frames. A second layer of phosphogypsum mortar leveling layer is provided on both sides of the several skeletons. A fiberglass mesh is provided on one side of the second layer of phosphogypsum mortar leveling layer. A first layer of phosphogypsum mortar leveling layer is provided on the side of the fiberglass mesh away from the second layer of phosphogypsum mortar leveling layer. A leveling component is provided inside one of the positioning frames. A fixing component is provided between the fiberglass mesh and the second layer of phosphogypsum mortar leveling layer.

[0006] Preferably, the leveling component includes a scraper, a mounting plate, a placement groove, and a plug-in fastener. Placement grooves are provided on both sides of one of the positioning frames, a scraper is provided inside the placement groove, a plug-in fastener is provided between the scraper and the placement groove, and a mounting plate is fixedly connected to both ends of the scraper at the bottom.

[0007] Preferably, the plug-in fastener includes a plug-in post, a first magnetic ring, a second magnetic ring, and a plug-in hole. The mounting plate has a plug-in hole, a plug-in post is inserted into the plug-in hole, a second magnetic ring is fixedly connected to the outer wall of the plug-in post, and a first magnetic ring is fixedly connected to the side wall of the placement groove below the second magnetic ring.

[0008] Preferably, the positioning frame has arc-shaped grooves on both sides of the mounting plate, and a protective pad is fixedly connected to the inner wall of the arc-shaped groove.

[0009] Preferably, the fixing component includes an expansion screw, a threaded ring, and a through hole. The expansion screw is fixedly connected inside the frame, and a through hole is provided on the fiberglass mesh at the position corresponding to the expansion screw. A threaded ring is threadedly connected to one end of the expansion screw on one side of the fiberglass mesh.

[0010] Preferably, a pressure ring is fixedly connected to the outer wall of the threaded ring and to one side of the fiberglass mesh.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. This utility model is equipped with a leveling component. The operator inserts their fingers into the arc-shaped groove and applies force to move the mounting plate upward. The upward movement of the mounting plate causes the second magnetic ring to move upward and separate from the first magnetic ring. After the mounting plate is away from the placement groove, the insertion post is pulled out from the insertion hole. After the first and second layers of phosphogypsum mortar leveling layers are poured, the operator holds the mounting plate and moves the scraper to level the surfaces of the first and second layers of phosphogypsum mortar leveling layers, ensuring the flatness of the surfaces of the first and second layers of phosphogypsum mortar leveling layers, thereby ensuring the quality of the poured phosphogypsum composite wall.

[0013] 2. This utility model is equipped with a fixing component. Expansion screws are driven into the interior of the cast composite wall. Then, holes are made in the fiberglass mesh at the positions corresponding to the expansion screws. The fiberglass mesh is then laid flat on the surface of the second layer of phosphogypsum mortar leveling layer through the holes and the expansion screws. After the threaded ring is rotated and screwed onto the end of the expansion screw, the pressure ring fits against the side wall of the fiberglass mesh. The pressure ring can be used to press and fix the fiberglass mesh, ensuring the flatness of the fiberglass mesh installation, which facilitates the subsequent pouring and leveling operation of the first layer of phosphogypsum mortar leveling layer. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This utility model Figure 1 Enlarged view of point A in the middle;

[0016] Figure 3 This is a partial cross-sectional view of the positioning frame and mounting plate of this utility model in connection.

[0017] Figure 4 This utility model Figure 3 Enlarged view of point B in the middle;

[0018] Figure 5 This is a partial cross-sectional view of the connection between the skeleton and the fiberglass mesh of this utility model;

[0019] Figure 6 This utility model Figure 5 A magnified view of point C in the middle.

[0020] In the diagram: 1. Positioning frame; 2. First layer of phosphogypsum mortar leveling layer; 3. Skeleton; 4. Scraping assembly; 41. Scraper; 42. Mounting plate; 43. Arc groove; 44. Placement groove; 45. Insertion fastener; 451. Insertion post; 452. First magnetic ring; 453. Second magnetic ring; 454. Insertion hole; 5. Fiberglass mesh; 6. Second layer of phosphogypsum mortar leveling layer; 7. Fixing assembly; 71. Expansion bolt; 72. Threaded ring; 73. Pressure ring; 74. Perforation. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1

[0023] Please see Figure 1-6 This utility model provides the following technical solution: a phosphogypsum interlocking modular wall structure, including a positioning frame 1, two positioning frames 1 are provided, the two positioning frames 1 are arranged from top to bottom, a number of skeletons 3 are fixedly connected between the two positioning frames 1, a second layer of phosphogypsum mortar leveling layer 6 is provided on both sides of the number of skeletons 3, a fiberglass mesh 5 is provided on one side of the second layer of phosphogypsum mortar leveling layer 6, a first layer of phosphogypsum mortar leveling layer 2 is provided on the side of the fiberglass mesh 5 away from the second layer of phosphogypsum mortar leveling layer 6, a scraping component 4 is provided inside one of the positioning frames 1, and a fixing component 7 is provided between the fiberglass mesh 5 and the second layer of phosphogypsum mortar leveling layer 6.

[0024] Specifically, the leveling component 4 includes a scraper 41, a mounting plate 42, a placement groove 44, and a plug-in fastener 45. Placement grooves 44 are provided on both sides of one of the positioning frames 1. The scraper 41 is disposed inside the placement groove 44, and a plug-in fastener 45 is provided between the scraper 41 and the placement groove 44. The mounting plate 42 is fixedly connected to both lower ends of the scraper 41.

[0025] By adopting the above technical solution, after pouring the second layer of phosphogypsum mortar leveling layer 6 on both sides of the outer periphery of the skeleton 3, the mounting plate 42 is taken out from the placement groove 44, and the plug-in fastener 45 loses its fixing effect on the mounting plate 42. The operator then holds the mounting plate 42 and moves the scraper 41 to scrape the surface of the second layer of phosphogypsum mortar leveling layer 6 to ensure the flatness of the surface of the second layer of phosphogypsum mortar leveling layer 6, thereby facilitating the operator to install the fiberglass mesh 5 and pour the first layer of phosphogypsum mortar leveling layer 2 to achieve the flatness operation.

[0026] Specifically, the insertion fixing component 45 includes an insertion post 451, a first magnetic ring 452, a second magnetic ring 453, and an insertion hole 454. The mounting plate 42 has an insertion hole 454, and the insertion post 451 is inserted into the insertion hole 454. The second magnetic ring 453 is fixedly connected to the outer wall of the insertion post 451. The first magnetic ring 452 is fixedly connected to the side wall of the placement groove 44 and below the second magnetic ring 453.

[0027] By adopting the above technical solution, the plug post 451 is inserted from the bottom end of the mounting plate 42 into the plug hole 454, and the second magnetic ring 453 then adheres to the bottom wall of the mounting plate 42. The mounting plate 42 is then inserted into the placement groove 44, and the second magnetic ring 453 is then attracted and fixed to the first magnetic ring 452, ensuring the stability of the mounting plate 42.

[0028] Specifically, the positioning frame 1 has arc-shaped grooves 43 on both sides of the mounting plate 42, and protective pads are fixedly connected to the inner sidewalls of the arc-shaped grooves 43.

[0029] By adopting the above technical solution, when it is necessary to remove the mounting plate 42, the operator inserts his / her fingers into the arc-shaped groove 43 and then applies force to move the mounting plate 42 upward, which makes it convenient for the operator to take the mounting plate 42. During the process of taking it out, the protective pad can prevent friction between the operator's fingers and the inner wall of the arc-shaped groove 43, thereby preventing injury to the operator's fingers.

[0030] In this embodiment, the positioning frame 1 is fixed to the operating position using nails. Then, the frame 3 is laid between the two positioning frames 1 according to construction requirements. Next, phosphogypsum mortar is poured into the reinforcing rib holes between the frame 3 and the positioning frames 1. The phosphogypsum hardens to form a cast composite wall, thus fixing the frame 3 to the positioning frames 1. The operator inserts their fingers into the arc-shaped groove 43 and applies force to move the mounting plate 42 upwards. This upward movement of the mounting plate 42 causes the second magnetic ring 453 to move upwards and separate from the first magnetic ring 452. Once the mounting plate 42 is away from the placement groove 44, the insertion post 451 is pulled out from the insertion hole 454. Then, the cast composite wall is... A second layer of phosphogypsum mortar leveling layer 6 is poured around the perimeter of the wall. After pouring, the operator holds the installation plate 42 and moves the scraper 41 to level the surface of the second layer of phosphogypsum mortar leveling layer 6, ensuring its flatness. Then, fiberglass mesh 5 is added to the surface of the second layer of phosphogypsum mortar leveling layer 6. The first layer of phosphogypsum mortar leveling layer 2 is then poured onto the surface of the fiberglass mesh 5. At the same time, the scraper 41 is used to level the poured first layer of phosphogypsum mortar leveling layer 2, ensuring its flatness and thus guaranteeing the quality of the poured phosphogypsum composite wall.

[0031] Example 2

[0032] The difference between this embodiment and embodiment 1 is that: the fixing component 7 includes an expansion screw 71, a threaded ring 72, and a through hole 74; the expansion screw 71 is fixedly connected inside the frame 3; a through hole 74 is provided on the fiberglass mesh 5 at the position corresponding to the expansion screw 71; and a threaded ring 72 is threadedly connected to one end of the expansion screw 71 on one side of the fiberglass mesh 5.

[0033] Specifically, a pressure ring 73 is fixedly connected to the outer wall of the threaded ring 72 and to one side of the fiberglass mesh 5.

[0034] By adopting the above technical solution, after the threaded ring 72 is rotated and screwed onto the end of the expansion screw 71, the pressure ring 73 then adheres to the side wall of the fiberglass mesh 5. The pressure ring 73 can be used to press and fix the fiberglass mesh 5, ensuring the flatness of the fiberglass mesh 5.

[0035] In this embodiment, expansion screws 71 are driven into the interior of the cast composite wall. Then, perforations 74 are made on the fiberglass mesh 5 at the positions corresponding to the expansion screws 71. The fiberglass mesh 5 is then laid flat on the surface of the second layer of phosphogypsum mortar leveling layer 6 through the perforations 74 and the expansion screws 71. After the threaded ring 72 is rotated and screwed onto the end of the expansion screw 71, the pressure ring 73 adheres to the side wall of the fiberglass mesh 5. The pressure ring 73 can be used to press and fix the fiberglass mesh 5, ensuring the flatness of the fiberglass mesh 5 and facilitating the subsequent pouring and leveling operation of the first layer of phosphogypsum mortar leveling layer 2.

[0036] The working principle and usage process of this utility model are as follows: The positioning frame 1 is fixed to the operating position using nails. Then, the skeleton 3 is laid between the two positioning frames 1 according to construction requirements. Next, phosphogypsum mortar is injected into the reinforcing rib holes between the skeleton 3 and the positioning frames 1. The phosphogypsum solidifies to form a cast composite wall, thus fixing the skeleton 3 to the positioning frame 1. The operator inserts their fingers into the arc-shaped groove 43 and applies force to move the mounting plate 42 upwards. This upward movement of the mounting plate 42 causes the second magnetic ring 453 to move upwards and separate from the first magnetic ring 452. Once the mounting plate 42 is away from the placement groove 44, the insertion post 451 is pulled out from the insertion hole 454. Then, a second layer of phosphogypsum mortar leveling layer 6 is poured onto the outer perimeter of the cast composite wall. After pouring, the operator holds the mounting plate 42 and moves the scraper 41 to smooth the surface of the second layer of phosphogypsum mortar leveling layer 6, ensuring the smoothness of the second layer of phosphogypsum mortar. To ensure the smoothness of the surface of the phosphogypsum mortar leveling layer 6, expansion bolts 71 are driven into the interior of the cast composite wall. Holes 74 are then made on the fiberglass mesh 5 at the positions corresponding to the expansion bolts 71. The fiberglass mesh 5 is then laid flat onto the surface of the second layer of phosphogypsum mortar leveling layer 6 through the holes 74 and the expansion bolts 71. After the threaded ring 72 is screwed onto the end of the expansion bolt 71, the pressure ring 73 adheres to the side wall of the fiberglass mesh 5. The pressure ring 73 can be used to... The fiberglass mesh 5 is pressed and fixed to ensure its flatness, which facilitates the subsequent pouring and leveling of the first layer of phosphogypsum mortar leveling layer 2. Then, the first layer of phosphogypsum mortar leveling layer 2 is poured onto the surface of the fiberglass mesh 5. At the same time, the first layer of phosphogypsum mortar leveling layer 2 is leveled using a scraper 41 to ensure its flatness and thus the quality of the poured phosphogypsum composite wall.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A phosphogypsum interlocking modular wall structure, comprising positioning frames (1), wherein two positioning frames (1) are provided, arranged from top to bottom, and a plurality of skeletons (3) are fixedly connected between the two positioning frames (1), and a second layer of phosphogypsum mortar leveling layer (6) is provided on both sides of the plurality of skeletons (3), a fiberglass mesh (5) is provided on one side of the second layer of phosphogypsum mortar leveling layer (6), and a first layer of phosphogypsum mortar leveling layer (2) is provided on the side of the fiberglass mesh (5) away from the second layer of phosphogypsum mortar leveling layer (6), characterized in that: One of the positioning frames (1) is equipped with a leveling component (4), and a fixing component (7) is provided between the fiberglass mesh (5) and the second layer of phosphogypsum mortar leveling layer (6).

2. A phosphogypsum interlocking modular wall structure according to claim 1, wherein: The leveling component (4) includes a scraper (41), a mounting plate (42), a placement groove (44), and a plug-in fastener (45). Placement grooves (44) are provided on both sides of one of the positioning frames (1). The scraper (41) is provided inside the placement groove (44). A plug-in fastener (45) is provided between the scraper (41) and the placement groove (44). The mounting plate (42) is fixedly connected to both ends of the scraper (41).

3. A phosphogypsum interlocking modular wall structure according to claim 2, wherein: The plug-in fastener (45) includes a plug-in post (451), a first magnetic ring (452), a second magnetic ring (453), and a plug-in hole (454). The mounting plate (42) has a plug-in hole (454). The plug-in post (451) is inserted into the plug-in hole (454). The second magnetic ring (453) is fixedly connected to the outer wall of the plug-in post (451). The first magnetic ring (452) is fixedly connected to the side wall of the placement groove (44) and below the second magnetic ring (453).

4. A phosphogypsum interlocking modular wall structure according to claim 2, wherein: The positioning frame (1) is provided with arc-shaped grooves (43) on both sides of the mounting plate (42), and a protective pad is fixedly connected to the inner wall of the arc-shaped groove (43).

5. A phosphogypsum interlocking modular wall structure according to claim 1, wherein: The fixing component (7) includes an expansion screw (71), a threaded ring (72) and a through hole (74). An expansion screw (71) is fixedly connected inside the frame (3). A through hole (74) is provided on the fiberglass mesh (5) at the position corresponding to the expansion screw (71). A threaded ring (72) is threadedly connected to one end of the expansion screw (71) and on one side of the fiberglass mesh (5).

6. A phosphogypsum interlocking modular wall structure according to claim 5, wherein: A pressure ring (73) is fixedly connected to the outer wall of the threaded ring (72) and to one side of the fiberglass mesh (5).

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