On-line continuous thickness measuring device for cast and rolled plate

Abstract

The utility model discloses cast rolling on -line plate continuous thickness measuring device, including fixed bolster, be provided with conveying roller on the fixed bolster, the top one side of fixed bolster is provided with guiding mechanism, the middle position of fixed bolster is provided with positioning frame, be provided with two sets of adjusting mechanism on the positioning frame, the fixed connection of guide rail has between the positioning frame, respectively install fixed laser sensor and adjustable laser sensor on the guide rail, adjusting mechanism is connected with adjustable laser sensor, the both sides of fixed laser sensor and adjustable laser sensor are provided with water -cooling pipe, the guiding mechanism includes mounting plate, hydraulic cylinder and top plate, the both sides of fixed bolster are symmetric and set up mounting plate, through the guiding mechanism of setting, when measuring the thickness to the plate, through the hydraulic cylinder and drive top plate to remove, can just right the plate, make the plate when passing through positioning frame can be convenient for laser sensor to the thickness of plate and carry out measurement.

Description

Technical Field

[0001] This utility model relates to the field of plate measurement technology, specifically to an online continuous thickness measurement device for cast and rolled plates. Background Technology

[0002] Currently, online thickness measurement of cast-rolled plates is done manually. This not only introduces certain errors but also fails to guarantee the timeliness of the measurement, easily leading to online thickness variations exceeding the specified values.

[0003] In the prior art, a continuous steel plate thickness measuring device according to Chinese patent application number 201920376940.9 includes a base, a steel plate fixing device, and a steel plate thickness measuring device. The steel plate fixing device has a first fixing plate fixedly mounted on one side of the base, with a first steel plate fixing pad positioned near the top. A second fixing plate is correspondingly mounted to the first fixing plate, with a corresponding second steel plate fixing pad. The second fixing plate is slidably connected to the base. The steel plate thickness measuring device includes a support column and a thickness gauge. One end of the support column is slidably connected to the base, and the thickness gauge is positioned at the other end of the support column. The sliding direction of the support column on the base is parallel to the sliding direction of the second fixing plate on the base. When measuring the steel plate thickness, the steel plate to be measured is fixed between the first and second fixing plates by sliding the second fixing plate. Then, sliding the support column moves the thickness gauge to different positions in the width direction of the steel plate, thereby accurately measuring the thickness at different width positions of the same cross-section of the steel plate. However, in use, it can only measure the edge thickness variation of the steel plate and cannot accurately measure the overall thickness of the plate, affecting the accuracy of the plate measurement.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] In response to the problems in related technologies, this utility model proposes an online continuous thickness measurement device for cast and rolled plates to overcome the aforementioned technical problems existing in the existing related technologies.

[0006] Therefore, the specific technical solution adopted by this utility model is as follows:

[0007] A continuous thickness measurement device for online cast and rolled sheet metal includes a fixed support, a conveying roller mounted on the fixed support, a guide mechanism on one side of the top of the fixed support, a positioning frame in the middle of the fixed support, two sets of adjustment mechanisms mounted on the positioning frame, a guide rail fixedly connected between the positioning frames, a fixed laser sensor and an adjustable laser sensor respectively mounted on the guide rail, the adjustment mechanism being connected to the adjustable laser sensor, and water cooling pipes on both sides of the fixed laser sensor and the adjustable laser sensor.

[0008] Preferably, the guiding mechanism includes a mounting plate, a hydraulic cylinder, and a top plate. The mounting plate is symmetrically arranged on both sides of the fixed bracket, the hydraulic cylinder is connected to one side of the mounting plate, and the output end of the hydraulic cylinder is connected to the top plate.

[0009] Preferably, the adjustment mechanism includes a first lead screw, a second lead screw, a servo motor, a moving block, a sliding frame, a drive wheel, a belt, and a driven wheel.

[0010] Preferably, the first lead screw and the second lead screw are symmetrically arranged on the positioning frame, with the first lead screw positioned above the second lead screw, and two sections of threads with opposite directions are symmetrically arranged on the first lead screw and the second lead screw.

[0011] Preferably, one end of the first lead screw is connected to the output shaft of the servo motor, the other end of the first lead screw is connected to the drive wheel, one end of the second lead screw is connected to the driven wheel, and the other end of the second lead screw is rotatably connected to the positioning frame. The drive wheel is connected to the driven wheel via a belt.

[0012] Preferably, the movable blocks are symmetrically arranged on the first lead screw and the second lead screw, one end of the movable block is fixedly connected to the sliding frame, and one end of the sliding frame is connected to the adjustable laser sensor.

[0013] Preferably, the fixed laser sensor is fixed on the guide rail, and the adjustable laser sensor is slidably connected to the guide rail via a sliding bracket.

[0014] The beneficial effects of this utility model are as follows:

[0015] With the guide mechanism in place, when measuring the thickness of the sheet material, the top plate is moved by the hydraulic cylinder to straighten the sheet material, so that the laser sensor can easily measure the thickness of the sheet material when it passes the positioning frame.

[0016] The adjustable laser sensor can be moved by the set adjustment mechanism to adjust the distance between the adjustable laser sensor and the fixed laser sensor, so as to adapt to the measurement of plates of different widths and improve the applicability of the device. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1This is a schematic diagram of the overall structure of the online continuous thickness measurement device for cast and rolled plates according to an embodiment of the present utility model;

[0019] Figure 2 This is a schematic diagram of the guide mechanism structure of the online continuous thickness measurement device for cast and rolled plates according to an embodiment of the present utility model;

[0020] Figure 3 This is a connection structure diagram of the adjustment mechanism of the online continuous thickness measuring device for cast and rolled plates according to an embodiment of the present utility model;

[0021] Figure 4 This is a side view of the positioning frame of the online continuous thickness measuring device for cast and rolled plates according to an embodiment of the present utility model.

[0022] In the picture:

[0023] 1. Fixed bracket; 2. Conveyor roller; 3. Guide mechanism; 4. Positioning frame; 5. Adjustment mechanism; 6. Guide rail; 7. Fixed laser sensor; 8. Adjustable laser sensor; 9. Water cooling pipe; 10. Mounting plate; 11. Hydraulic cylinder; 12. Top plate; 13. First lead screw; 14. Second lead screw; 15. Servo motor; 16. Moving block; 17. Sliding frame; 18. Drive wheel; 19. Belt; 20. Driven wheel. Detailed Implementation

[0024] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0025] According to an embodiment of the present invention, a continuous thickness measurement device for online cast and rolled sheet metal is provided.

[0026] Example 1

[0027] like Figure 1As shown in Figure 4, the online continuous thickness measurement device for cast and rolled plates according to an embodiment of this utility model includes a fixed support 1, a conveying roller 2 on the fixed support 1, a guide mechanism 3 on one side of the top of the fixed support 1, a positioning frame 4 in the middle of the fixed support 1, two sets of adjustment mechanisms 5 on the positioning frame 4, a guide rail 6 fixedly connected between the positioning frames 4, a fixed laser sensor 7 and an adjustable laser sensor 8 respectively mounted on the guide rail 6, and the adjustment mechanism 5 connected to the adjustable laser sensor 8. Water-cooling pipes 9 are provided on both sides of the device 7 and the adjustable laser sensor 8. The water-cooling pipes 9 are attached to the laser sensor to cool it down. The guide mechanism 3 includes a mounting plate 10, a hydraulic cylinder 11 and a top plate 12. The mounting plate 10 is symmetrically arranged on both sides of the fixed bracket 1. The hydraulic cylinder 11 is connected to one side of the mounting plate 10. The output end of the hydraulic cylinder 11 is connected to the top plate 12. The top plate 12 is moved by the hydraulic cylinder 11 to straighten the plate, so that the laser sensor can easily measure the thickness of the plate when it passes the positioning frame 4.

[0028] Example 2

[0029] like Figure 1-4As shown, the online continuous thickness measurement device for cast and rolled plates according to an embodiment of this utility model includes a fixed support 1, a conveying roller 2 mounted on the fixed support 1, a guide mechanism 3 mounted on one side of the top of the fixed support 1, a positioning frame 4 mounted in the middle of the fixed support 1, two sets of adjusting mechanisms 5 mounted on the positioning frame 4, a guide rail 6 fixedly connected between the positioning frames 4, a fixed laser sensor 7 and an adjustable laser sensor 8 respectively mounted on the guide rail 6, and the adjusting mechanisms 5 connected to the adjustable laser sensor 8. Water-cooling pipes 9 are provided on both sides of the optical sensor 8. The water-cooling pipes 9 are attached to the laser sensor to cool it down. The adjustment mechanism 5 includes a first lead screw 13, a second lead screw 14, a servo motor 15, a moving block 16, a sliding frame 17, a drive wheel 18, a belt 19, and a driven wheel 20. The first lead screw 13 and the second lead screw 14 are symmetrically arranged on the positioning frame 4, with the first lead screw 13 positioned above the second lead screw 14. The first lead screw 13 and the second lead screw 14 are symmetrically provided with two sections of threads with opposite directions. One end of the first lead screw 13 is connected to the servo motor 15. The output shaft of motor 15 is connected, the other end of the first lead screw 13 is connected to the drive wheel 18, one end of the second lead screw 14 is connected to the driven wheel 20, and the other end of the second lead screw 14 is rotatably connected to the positioning frame 4. The drive wheel 18 is connected to the driven wheel 20 via a belt 19. The moving blocks 16 are symmetrically arranged on the first lead screw 13 and the second lead screw 14, one end of the moving block 16 is fixedly connected to the sliding frame 17, one end of the sliding frame 17 is connected to the adjustable laser sensor 8, and the fixed laser sensor 8 is fixed on the guide rail 6. The laser sensor 8 is slidably connected to the guide rail 6 via the sliding frame 17. When measuring plates of different widths, the servo motor 15 drives the first lead screw 13 to rotate, which in turn drives the drive wheel 18, belt 19, and driven wheel 20 to rotate the second lead screw 14. This causes the moving blocks 16 on the first lead screw 13 and the second lead screw 14 to move respectively, which in turn causes the upper and lower adjustable laser sensors 8 to move synchronously. The distance between the adjustable laser sensor 8 and the fixed laser sensor 7 is adjusted to accommodate the measurement of plates of different widths.

[0030] Example 3

[0031] like Figure 1As shown in Figure 4, the online continuous thickness measurement device for cast and rolled plates according to an embodiment of this utility model includes a fixed support 1, a conveying roller 2 on the fixed support 1, a guide mechanism 3 on one side of the top of the fixed support 1, a positioning frame 4 in the middle of the fixed support 1, two sets of adjustment mechanisms 5 on the positioning frame 4, a guide rail 6 fixedly connected between the positioning frames 4, a fixed laser sensor 7 and an adjustable laser sensor 8 respectively mounted on the guide rail 6, the adjustment mechanism 5 being connected to the adjustable laser sensor 8, and the fixed laser sensor 7 and the adjustable laser sensor 8 being connected to the guide rail 6. Water-cooling pipes 9 are provided on both sides of the sensor 8. The water-cooling pipes 9 are attached to the laser sensor to cool it down. When measuring the board material, the lower laser displacement sensor and the upper laser displacement sensor are arranged opposite each other with a fixed distance. When working, the lower laser displacement sensor emits a laser beam to irradiate the lower surface of the object being measured, and the actual distance from the laser displacement sensor to the lower surface of the object being measured can be obtained. Similarly, the distance from the upper laser displacement sensor to the upper surface of the object being measured can be obtained. The thickness of the object being measured can be obtained by subtracting the distance from the two sensors to the upper and lower surfaces of the object being measured from the distance between the two sensors.

[0032] In summary, with the help of the above-mentioned technical solution of this utility model, when this device is in use, the plate is conveyed by the conveying roller 2 on the fixed bracket 1, and during the conveying, the top plate 12 is moved by the hydraulic cylinder 11 to straighten the plate, so that the plate can be easily measured by the laser sensor when it passes the positioning frame 4. When measuring the plate, the lower laser displacement sensor and the upper laser displacement sensor are arranged opposite each other at a fixed distance. When working, the lower laser displacement sensor emits a laser beam to irradiate the lower surface of the object being measured, and the actual distance from the laser displacement sensor to the lower surface of the object being measured can be obtained; similarly, the distance from the upper laser displacement sensor to the upper surface of the object being measured can be obtained. The thickness of the object can be obtained by subtracting the distance from the two sensors to the upper and lower surfaces of the object from the distance between the two sensors. This method is convenient to operate. When measuring plates of different widths, the servo motor 15 drives the first lead screw 13 to rotate, which in turn drives the drive wheel 18, belt 19, and driven wheel 20 to rotate the second lead screw 14. This causes the moving blocks 16 on the first lead screw 13 and the second lead screw 14 to move respectively, which in turn causes the upper and lower adjustable laser sensors 8 to move synchronously. The distance between the adjustable laser sensor 8 and the fixed laser sensor 7 is adjusted to adapt to measuring plates of different widths, thus improving the applicability of the device.

[0033] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A continuous gauge measuring device for cast-rolling on-line plate, comprising a fixed support (1), characterized in that, The fixed bracket (1) is provided with a conveying roller (2), and a guide mechanism (3) is provided on one side of the top of the fixed bracket (1). A positioning frame (4) is provided in the middle of the fixed bracket (1). Two sets of adjustment mechanisms (5) are provided on the positioning frame (4). A guide rail (6) is fixedly connected between the positioning frames (4). A fixed laser sensor (7) and an adjustable laser sensor (8) are respectively installed on the guide rail (6). The adjustment mechanism (5) is connected to the adjustable laser sensor (8). Water cooling pipes (9) are provided on both sides of the fixed laser sensor (7) and the adjustable laser sensor (8).

2. The on-line sheet thickness measurement device for casting and rolling according to claim 1, characterized by, The guide mechanism (3) includes a mounting plate (10), a hydraulic cylinder (11) and a top plate (12). The mounting plate (10) is symmetrically arranged on both sides of the fixed bracket (1). The hydraulic cylinder (11) is connected to one side of the mounting plate (10). The output end of the hydraulic cylinder (11) is connected to the top plate (12).

3. The on-line sheet thickness measurement device for casting and rolling according to claim 2, characterized by, The adjustment mechanism (5) includes a first lead screw (13), a second lead screw (14), a servo motor (15), a moving block (16), a sliding frame (17), a drive wheel (18), a belt (19), and a driven wheel (20).

4. The on-line sheet thickness measuring device for casting and rolling according to claim 3, wherein The first lead screw (13) and the second lead screw (14) are symmetrically arranged on the positioning frame (4). The first lead screw (13) is located above the second lead screw (14). The first lead screw (13) and the second lead screw (14) are symmetrically arranged with two sections of threads in opposite directions.

5. The on-line sheet thickness measuring device for casting and rolling according to claim 4, wherein One end of the first lead screw (13) is connected to the output shaft of the servo motor (15), and the other end of the first lead screw (13) is connected to the drive wheel (18). One end of the second lead screw (14) is connected to the driven wheel (20), and the other end of the second lead screw (14) is rotatably connected to the positioning frame (4). The drive wheel (18) is connected to the driven wheel (20) via a belt (19).

6. The on-line sheet thickness measurement device for casting and rolling according to claim 5, wherein The movable blocks (16) are symmetrically arranged on the first lead screw (13) and the second lead screw (14). One end of the movable block (16) is fixedly connected to the sliding frame (17), and one end of the sliding frame (17) is connected to the adjustable laser sensor (8).

7. The on-line sheet thickness measurement device for casting and rolling according to claim 6, characterized by, The fixed laser sensor (7) is fixed on the guide rail (6), and the adjustable laser sensor (8) is slidably connected to the guide rail (6) via the sliding bracket (17).

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