A cable abrasion resistance detection device for cable processing

By designing a cable abrasion resistance testing device, which utilizes a motor-driven slider to perform reciprocating motion on a slide bar and an infrared scanner for real-time detection, the problem of existing devices being able to only detect a single part has been solved, thus achieving a comprehensive evaluation of the overall abrasion resistance performance of the cable and ensuring the accuracy of the test results.

CN224399177UActive Publication Date: 2026-06-23JIANGXI RAOGUANG WIRE & CABLE CO LTD
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Patent Information

Application Number
CN202521243423.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-18
Publication Date
2026-06-23
Estimated Expiration
2035-06-18

AI Technical Summary

Technical Problem

Existing cable abrasion resistance testing devices can only test a single part of the cable, making it difficult to comprehensively assess the overall abrasion resistance performance of the cable, which affects the reliability of the cable in complex usage scenarios.

Method used

A cable abrasion resistance testing device was designed, comprising a body, a control display screen, a motor, a protruding rod, a sliding rod, a slider, a spring, a protrusion, a connecting frame, a bidirectional screw, and a clamping component. The motor drives the slider to reciprocate on the sliding rod, and an infrared scanner is used to detect the wear information on the cable surface in real time. The clamping component stabilizes the cable to prevent displacement, and a collection frame collects wear debris.

Benefits of technology

This approach enables a comprehensive assessment of the overall abrasion resistance of cables, improves the accuracy and reliability of test results, and ensures a clean testing environment and stable equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to cable processing detection equipment technical field especially relates to a cable wear resistance detection device for cable processing. The utility model provides a kind of cable wear resistance detection device for cable processing, including organism, control display screen, motor, convex rod, slide bar, sliding block, spring and protruding block, control display screen is installed in organism top left side, motor is installed in organism bottom rear side, convex rod is connected on motor output shaft, slide bar is fixedly connected in organism rear side, sliding block is slidably connected on slide bar, spring is connected between slide bar and the left and right sides of sliding block, protruding block is fixedly connected in the lower end of sliding block rear side. Motor drives convex rod to rotate, protruding block is pushed to make sliding block reciprocating linear motion on slide bar, solve the problem that traditional detection device can only detect the single part of cable, difficult to comprehensively evaluate the wear resistance of cable overall, extremely disadvantageous to the reliability of cable in complex use scene.
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Description

Technical Field

[0001] This utility model relates to the technical field of cable processing and testing equipment, and in particular to a cable abrasion resistance testing device for cable processing. Background Technology

[0002] A cable is a conductor used to transmit electrical energy, signals, or data. It typically consists of one or more conductors (such as metal wires like copper or aluminum) and insulation layers, sheaths, etc. Cables can be used for power transmission, transmitting electrical energy generated by power plants to various power-consuming locations. They can also be used in the field of communication to transmit various signals and data. Wires and cables are wire products used to transmit electrical energy, information, and realize electromagnetic energy conversion. In the cable production and processing process, the abrasion resistance of the cable is one of the important indicators for measuring its quality.

[0003] Although existing cable abrasion resistance testing equipment is widely used in cable production and processing, it still has some shortcomings and limitations. For example, traditional testing devices can often only test a single part of the cable, making it difficult to comprehensively evaluate the overall abrasion resistance performance of the cable, which is extremely detrimental to ensuring the reliability of the cable in complex usage scenarios.

[0004] Therefore, it is necessary to design a cable abrasion resistance testing device for cable processing. Utility Model Content

[0005] To overcome the shortcomings of traditional testing devices, which can only test a single part of the cable and are difficult to comprehensively evaluate the overall abrasion resistance of the cable, thus being extremely detrimental to ensuring the reliability of the cable in complex usage scenarios, this utility model provides a cable abrasion resistance testing device for cable processing.

[0006] The technical solution of this utility model is as follows: a cable abrasion resistance testing device for cable processing, comprising a body, a control display screen, a motor, a protruding rod, a sliding rod, a slider, a spring, a protrusion, a connecting frame, a bidirectional screw, and clamping components. The control display screen is installed on the top left side of the body, and the motor is installed on the bottom rear side of the body. A protruding rod is connected to the output shaft of the motor. A sliding rod is fixedly connected to the rear side of the body, and a slider is slidably connected to the sliding rod. Springs are connected between the left and right sides of the sliding rod and the slider. A protrusion is fixedly connected to the lower rear end of the slider, and the protruding rod and the protrusion are in contact and engaged. A connecting frame is fixedly connected to the front side of both the left and right ends of the slider. A bidirectional screw is rotatably connected inside the connecting frame. Clamping components are threadedly connected to the bidirectional screw and are symmetrically distributed vertically. The clamping components are slidably connected to the connecting frame.

[0007] Preferably, the device also includes guide rods, with multiple guide rods fixedly connected between the rear sides of the body, and the slider slidably connected to the guide rods.

[0008] Preferably, an infrared scanner is also included, which is installed on the rear top of the unit and is electrically connected to the control display screen.

[0009] Preferably, the system also includes a lighting fixture, which is mounted on top of the infrared scanner and electrically connected to the control display screen.

[0010] Preferably, it also includes a fixing block, which is fixedly connected to the middle of the top of the machine body.

[0011] Preferably, the device also includes a collection frame, with the collection frame slidably connected to both the left and right sides of the top of the device.

[0012] The beneficial effects are as follows: 1. The motor drives the convex rod to rotate, which pushes the convex block to make the slider reciprocate linearly on the slide rod. This solves the problem that traditional testing devices can only test a single part of the cable, making it difficult to comprehensively evaluate the overall wear resistance of the cable, which is extremely unfavorable for ensuring the reliability of the cable in complex usage scenarios.

[0013] 2. This utility model, by setting a connecting frame, a bidirectional screw, and clamping parts, allows the distance between the clamping parts to be adjusted according to the thickness of the cable by rotating the bidirectional screw. This makes the clamping parts stably move closer to each other along the guide direction of the connecting frame until the clamping parts firmly clamp the cable before releasing them. This ensures the clamping effect on the cable and prevents the cable from shifting during the testing process. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional structural diagram of the components of this utility model, including the body, motor, and slider.

[0016] Figure 3 This is a three-dimensional structural diagram of the components such as the slide bar, slider, and spring of this utility model.

[0017] Figure 4 This is a three-dimensional structural diagram of the connecting frame, bidirectional screw, and clamping component of this utility model.

[0018] Reference numerals: 1_body, 2_control display screen, 3_motor, 4_protruding rod, 5_slide rod, 6_slider, 7_spring, 8_protrusion, 9_connecting frame, 10_bidirectional screw, 11_clamping element, 12_guide rod, 13_infrared scanner, 14_lighting lamp, 15_fixing block, 16_collection box. Detailed Implementation

[0019] Example: A cable abrasion resistance testing device for cable processing, such as... Figures 1-4As shown, the device includes a body 1, a control display screen 2, a motor 3, a protruding rod 4, a sliding rod 5, a slider 6, a spring 7, a protrusion 8, a connecting frame 9, a bidirectional screw 10, and clamping parts 11. The control display screen 2 is installed on the top left side of the body 1, and the motor 3 is installed on the bottom rear side of the body 1. The output shaft of the motor 3 is connected to the protruding rod 4. The sliding rod 5 is welded to the rear side of the body 1, and the slider 6 is slidably connected to the sliding rod 5. Springs 7 are connected between the left and right sides of the sliding rod 5 and the slider 6, which serve to buffer and reset. The lower rear end of the slider 6 is welded to the protrusion 8, and the protruding rod 4 contacts and cooperates with the protrusion 8. The front sides of both left and right ends of the slider 6 are welded to the connecting frame 9, and the bidirectional screw 10 is rotatably connected inside the connecting frame 9. The bidirectional screw 10 is threaded with clamping parts 11 that are symmetrically distributed vertically. The clamping parts 11 are slidably connected to the connecting frame 9 to ensure the clamping effect on the cable and prevent the cable from shifting during the testing process.

[0020] like Figure 1 and Figure 2 As shown, it also includes guide rods 12. Multiple guide rods 12 are welded between the rear sides of the body 1. The slider 6 is slidably connected to the guide rods 12. The guide rods 12 can further enhance the stability of the slider 6's movement, prevent the slider 6 from shaking or deviating during reciprocating motion, ensure the smoothness of the entire detection process, and thus improve the accuracy of the detection results.

[0021] like Figure 1 and Figure 2 As shown, it also includes an infrared scanner 13 and a lighting lamp 14. The infrared scanner 13 is installed on the top rear side of the body 1. The infrared scanner 13 is electrically connected to the control display screen 2. The infrared scanner 13 can scan the condition of the cable surface in real time. By analyzing the changes in the reflected infrared signal, it can obtain the wear information of the cable surface caused by friction, such as the location and degree of wear. This information will be transmitted to the control display screen 2 for display and subsequent analysis. The infrared scanner 13 is equipped with a lighting lamp 14 on top. The lighting lamp 14 is electrically connected to the control display screen 2. The lighting lamp 14 can provide sufficient light during the detection process, especially for some cables with darker colors or poor surface reflectivity, to ensure that the infrared scanner 13 can more clearly obtain the reflected signal of the cable surface, thereby improving the accuracy and reliability of the detection data.

[0022] like Figure 1 As shown, it also includes a fixing block 15 and a collection frame 16. The fixing block 15 is fixedly connected to the middle of the top of the body 1, and objects simulating outdoor scenes can be placed in the fixing block 15. The collection frames 16 are slidably connected to the left and right sides of the top of the body 1. The collection frames 16 can be used to collect the debris generated on the surface of the cable due to wear during the testing process, ensuring the continuous operation of the testing process and the cleanliness of the testing environment.

[0023] When testing the abrasion resistance of a cable, the operator places the cable to be tested between the clamping parts 11 on both sides and manually rotates the two bidirectional screws 10. The distance between the clamping parts 11 is adjusted according to the cable thickness, ensuring the clamping parts 11 move stably closer to each other along the guide direction of the connecting frame 9 until they firmly clamp the cable. This ensures effective clamping and prevents cable displacement during testing. After placing an object simulating an outdoor scene within the fixing block 15, the operator starts the motor 3, infrared scanner 13, and lighting 14 via the control display screen 2. The output shaft of the motor 3 rotates, driving the cam 4 to rotate. During rotation, the cam 4 will... The contact engagement between the protrusion 8, which is fixedly connected to the lower rear end of the slider 6, and the guide rod 12 further enhances the stability of the slider 6's movement, preventing the slider 6 from wobbling or shifting during reciprocating motion and ensuring the smoothness of the entire detection process. When the protrusion 4 pushes the protrusion 8 to move to one side, the spring 7 on one side of the slider 6 is compressed, while the spring 7 on the other side is stretched. When the protrusion 4 rotates through a certain angle and no longer pushes the protrusion 8, the slider 6 will quickly return to its original position under the elastic force of the spring 7, thus buffering and resetting the slider 6 for the next push by the protrusion 4. The guide rod 5 provides a motion track for the slider 6, and this cycle repeats, enabling the slider 6 to perform reciprocating linear motion on the guide rod 5. The guide rod 12 further enhances the stability of the slider 6's movement, preventing the slider 6 from wobbling or shifting during reciprocating motion, and ensuring the smoothness of the entire detection process. To improve the accuracy of the detection results, the infrared scanner 13 can scan the cable surface in real time. By analyzing changes in the reflected infrared signal, it can obtain wear information caused by friction on the cable surface, such as the location and degree of wear. This information is transmitted to the control display screen 2 for display and subsequent analysis. The illumination lamp 14 can provide sufficient light during the detection process, especially for cables with darker colors or poor surface reflectivity, to ensure that the infrared scanner 13 can more clearly obtain the reflected signals from the cable surface, improving the accuracy and reliability of the detection data. As the cable is continuously subjected to friction during the detection process, the surface material will gradually... The cable detaches and forms debris. If this debris is not collected in time, it may affect the testing environment or even damage the testing equipment. The collection frame 16 can be used to collect the debris generated on the surface of the cable due to wear during the testing process. After the test is completed, turn off the motor 3, infrared scanner 13 and lighting lamp 14, and rotate the two bidirectional screws 10 in the opposite direction so that the clamping parts 11 move away from each other along the guide direction of the connecting frame 9 until the clamping parts 11 release the clamping effect on the cable. Then release the clamps and remove the cable that has completed the abrasion resistance test. Pull out the collection frame 16, clean it and put it back to ensure the continuous testing process and the cleanliness of the testing environment. This completes the abrasion resistance test of the cable.

Claims

1. A cable abrasion resistance testing device for cable processing, characterized in that: The machine includes an organism (1), a control display screen (2), a motor (3), a protruding rod (4), a sliding rod (5), a slider (6), a spring (7), a protrusion (8), a connecting frame (9), a double-ended screw (10), and a clamping component (11). The control display screen (2) is installed on the top left side of the machine body (1). The motor (3) is installed on the bottom rear side of the machine body (1). The protruding rod (4) is connected to the output shaft of the motor (3). The sliding rod (5) is fixedly connected to the rear side of the machine body (1). A sliding component (5) is slidably connected to the sliding rod (5). A spring (7) is connected between the slider (6), the slider rod (5) and the left and right sides of the slider (6). A protrusion (8) is fixedly connected to the lower rear side of the slider (6). The protrusion rod (4) and the protrusion (8) are in contact and fit together. A connecting frame (9) is fixedly connected to the front side of both the left and right ends of the slider (6). A double-acting screw (10) is rotatably connected inside the connecting frame (9). A clamping piece (11) is threaded on the double-acting screw (10) and is symmetrically distributed on the upper and lower sides. The clamping piece (11) is slidably connected to the connecting frame (9).

2. The cable abrasion resistance testing device for cable processing as described in claim 1, characterized in that: It also includes guide rods (12), and multiple guide rods (12) are fixedly connected between the rear side of the body (1), and the slider (6) is slidably connected to the guide rods (12).

3. The cable abrasion resistance testing device for cable processing as described in claim 2, characterized in that: It also includes an infrared scanner (13), which is installed on the rear top of the body (1) and is electrically connected to the control display screen (2).

4. The cable abrasion resistance testing device for cable processing as described in claim 3, characterized in that: It also includes a lighting lamp (14), which is mounted on the top of the infrared scanner (13) and is electrically connected to the control display screen (2).

5. The cable abrasion resistance testing device for cable processing as described in claim 4, characterized in that: It also includes a fixing block (15), which is fixedly connected to the middle of the top of the body (1).

6. The cable abrasion resistance testing device for cable processing as described in claim 5, characterized in that: It also includes a collection box (16), and the collection box (16) is slidably connected to the top left and right sides of the body (1).