A copper foil detection device for a foil maker
The copper foil inspection device for the foil production machine, which integrates detection, light shielding, and marking modules, solves the problems of independent operation of the detection module and light interference in traditional devices. It achieves a stable optical environment and accurate marking when the width of the copper foil changes, thereby improving the accuracy of inspection and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHONGCHENG CAIHONG TECHNOLOGY (JIANGSU) CO LTD
- Filing Date
- 2025-06-19
- Publication Date
- 2026-06-23
AI Technical Summary
Traditional copper foil inspection devices suffer from problems such as independent operation of inspection modules, insufficient light protection, and light interference affecting the continuity of inspection, making it difficult to adapt to changes in copper foil width.
Design a copper foil inspection device for a copper foil production machine, integrating inspection, light-shielding, and marking modules. It adopts a CCD inspection component, a laser marking component, and a light-shielding component. The modules are linked by a servo motor driving a lead screw and a sprocket mechanism to achieve real-time light shielding and accurate marking.
It achieves a stable optical environment when the copper foil width changes, ensuring image acquisition quality, quickly adjusting the shading range, accurately marking defect locations, and improving detection accuracy and production efficiency.
Smart Images

Figure CN224399290U_ABST
Abstract
Description
Technical Field
[0001] This utility model is a copper foil testing device for a copper foil production machine, belonging to the field of copper foil testing. Background Technology
[0002] In today's rapidly developing electronics industry, copper foil, as a key basic material for core components such as printed circuit boards (PCBs) and lithium-ion batteries, directly determines the performance and reliability of electronic products. With the explosive growth in demand for copper foil from fields such as 5G communication and new energy vehicles, the industry's requirements for the surface quality of copper foil are becoming increasingly stringent. Any minute defects such as pinholes, burrs, or uneven thickness can lead to serious problems such as short circuits and reduced battery capacity. Therefore, efficient and accurate online inspection technology for copper foil has become a core link in ensuring product quality and production efficiency.
[0003] Traditional copper foil inspection devices often operate independently using single functional modules, separating the inspection and marking processes. Some inspection devices are only equipped with CCD cameras for defect identification, but lack effective light-shielding protection measures. External light interference causes blurry image acquisition. Other devices, although equipped with light-shielding structures, cannot be linked with the inspection module in real time, making it difficult to quickly adjust the light-shielding range when the copper foil width changes, affecting the continuity of inspection. Therefore, it is necessary to design a copper foil inspection device for copper foil production machines. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a copper foil testing device for a copper foil production machine to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a copper foil detection device for a foil production machine, comprising a top plate, with outwardly extending mounting plates on both sides of one end of the top plate, and three equally spaced sliding grooves at the bottom of the top plate, a movable plate between two of the mounting plates, a laser marking component installed at the bottom of the movable plate, a third lead screw installed in the sliding groove located in the center of the top plate, and a third servo motor with its output end connected to the third lead screw installed at the center of one side of the top plate, a second lead nut fitted on the third lead screw, and a CCD detection component installed at the bottom of the second lead nut, a second lead screw installed in the sliding grooves at both ends of the top plate, and the second lead screw is a positive and negative thread lead screw, with first lead nuts symmetrically arranged on the second lead screw, and the bottoms of the four first lead nuts connected to a light-shielding component.
[0006] Furthermore, a sliding rod is fixed at one end of the two mounting plates near the top plate, and a first lead screw is rotatably connected at the other end of the two mounting plates away from the top plate. A first servo motor is fixed on the mounting plate on one side of the first lead screw, and the output end of the first servo motor is connected to the first lead screw. The movable plate is mounted on the sliding rod and the first lead screw, and the movable plate has a sliding rod groove that matches the outer diameter of the sliding rod and a lead screw groove that matches the first lead screw.
[0007] Furthermore, both ends of the top plate are provided with protrusions, and the bottom of each protrusion is fixed with a column. A light-shielding edge is installed at the bottom edge of the top plate. A second servo motor is installed at the center of the top plate away from the third servo motor. The output end of the second servo motor is connected to two second lead screws through a sprocket mechanism. The sprocket mechanism includes a drive wheel connected to the output end of the third servo motor, two driven wheels connected to the ends of the second lead screws respectively, and a chain for driving the drive wheel and the driven wheels.
[0008] Furthermore, the light-shielding assembly includes side plates, main plates, and telescopic plates. The two ends of the top of the side plates are fixedly connected to the L-shaped plates corresponding to the bottom of the first nut by bolts. Main plates are provided at both ends between the two side plates. Telescopic plates are pulled out and connected to both sides of the main plates. The side of the telescopic plates away from the main plates is connected to the end of the side plates. Telescopic grooves with an inner width matching the thickness of the telescopic plates are opened on both sides inside the main plates. The telescopic plates are slidably connected to the telescopic grooves. The ends of the four telescopic plates away from the CCD detection assembly are all evenly provided with horizontally arranged limiting grooves. The inner sidewalls of the telescopic grooves are all provided with limiting protrusions that match the limiting grooves.
[0009] Furthermore, the laser marking assembly includes a mounting sleeve, a locking knob, a rotary motor, a rotating sleeve, a movable frame, a laser marking machine, a mounting plate, a hydraulic telescopic rod, and a fixing plate. The mounting sleeve is fitted onto the movable plate and is located between the first lead screw and the slide rod. A locking knob is rotatably connected to the center of the top of the mounting sleeve, and the bottom of the locking knob abuts against the top of the movable plate. A rotary motor is fixed to the bottom of the mounting sleeve, and a mounting plate is fixed to the bottom of the rotary motor. A rotating sleeve is rotatably connected to the bottom of the mounting plate, and multiple anti-detachment edges are distributed in a circular array along the top edge of the rotating sleeve. The anti-detachment edges bend upward and fasten to the mounting plate. The output end of the machine passes through the mounting plate and is connected to the center of the rotating sleeve. A horizontally set movable frame is integrally connected to one side of the rotating sleeve, and a movable slot is opened in the movable frame. A laser marking machine is movably connected in the movable slot, and a connecting piece adapted to the internal shape of the movable slot is fitted on the laser marking machine. The cross-section of the connecting piece is designed in the shape of an "I". A connecting plate with a width smaller than the inner width of the movable slot is fixed at the center position of the connecting piece near the rotating sleeve. A fixed plate is installed on the bottom of the rotating sleeve near the laser marking machine, and a hydraulic telescopic rod is fixed on the side of the fixed plate away from the laser marking machine. The output end of the hydraulic telescopic rod passes through the fixed plate and is connected to the connecting plate.
[0010] Furthermore, the CCD detection assembly includes a lifting rail, a lifting structure, a CCD detection camera, a vertical lead screw, a ring light, a mounting structure, a rotating handle, and clamping plates. The top of the lifting rail is connected to a second lead screw nut by bolts, and the mounting structure is fixed to the bottom of one end of the lifting rail. A rotating handle is installed at the bottom of the lifting rail, and a vertical lead screw is rotatably connected inside the lifting rail. The top output end of the rotating handle is connected to the bottom of the vertical lead screw, and a lifting structure is movably connected to the lifting rail. A ring light is installed at the bottom of the mounting structure, and clamping plates are provided on both sides of the lifting structure near the ring light. A CCD detection camera is clamped between the clamping plates.
[0011] Furthermore, the lifting structure includes a third lead screw nut adapted to the vertical lead screw, a connecting plate, a carrier plate, an adjusting groove, an adjusting handle, and a bidirectional lead screw. The carrier plate is located at one end of the lifting rail near the ring light, and both sides of the carrier plate are connected to the third lead screw nut through the connecting plate. Both sides of the lifting rail are vertically provided with through grooves whose inner width matches the thickness of the connecting plate. Three horizontal adjusting grooves are equally spaced on the carrier plate, and the two ends of the upper and lower adjusting grooves are provided with connecting blocks that match their shape. A bidirectional lead screw is rotatably connected in the adjusting groove located in the center of the carrier plate, and symmetrical lead screw sleeves adapted to it are provided on the bidirectional lead screw. The connecting blocks and lead screw sleeves are fixedly connected to the clamping plate.
[0012] Furthermore, the mounting structure includes a mounting bracket, fastening knobs, limiting bolts, and mounting rails. The mounting bracket has a "U"-shaped cross-section, and its inner width matches the width of the lifting rail. Fastening knobs are rotatably connected to both sides of the mounting bracket, and the ends of the fastening knobs abut against the side walls of the lifting rails. Mounting rails are fixed to both sides of the mounting bracket near the CCD detection camera, and limiting bolts are provided in both mounting rails. The limiting bolts pass through the mounting rails and are threadedly connected to the top of the ring light.
[0013] The beneficial effects of this utility model are:
[0014] 1. The three modules of detection, light shielding, and marking work closely together to form an integrated closed-loop process of "detection-light shielding-marking". The light shielding component isolates external interference in real time, the CCD detection component scans quickly, and the laser marking component marks instantly. The second lead screw located in the slide grooves at both ends of the top plate acts as a positive and negative lead screw. When it rotates, it drives the first lead screw nuts on both sides to move synchronously through the L-shaped plate and the light shielding component. When the width of the copper foil changes, the light shielding component can quickly adjust the coverage area to further refine the light shielding area. During the copper foil operation, it continuously isolates external light interference, providing a stable optical environment for CCD detection behind the foil outlet of the foil production machine and ensuring the quality of image acquisition.
[0015] 2. Driven by the third lead screw, the second lead screw nut moves the CCD detection assembly laterally along the slide groove in the center of the top plate, achieving dynamic scanning of the full width of the copper foil. Operators can control the rotation of the vertical lead screw by rotating the handle, causing the third lead screw nut, connecting plate, and carrier plate to move up and down, precisely adjusting the vertical distance between the CCD detection camera and the copper foil to adapt to the detection needs of copper foils of different thicknesses. The clamping plate is mainly used for clamping and fixing the CCD detection camera. Its cooperation with the adjustment groove on the carrier plate facilitates quick camera installation and removal, significantly reducing maintenance difficulty and shortening downtime for repairs. Meanwhile, the uniform illumination provided by the ring light ensures clear and complete images.
[0016] 3. Once the CCD camera detects a copper foil defect, the first servo motor immediately starts, driving the first lead screw to rotate. This causes the movable plate mounted on the slide rod and the first lead screw to move laterally, quickly transporting the laser marking assembly above the defect location. In the laser marking assembly, the movable slot is horizontally positioned. After the rotary motor starts, it drives the movable frame to rotate around the rotary motor. The laser is used to mark the defect area with a frame, clearly identifying the defect location. At the same time, the hydraulic telescopic rod pushes the laser marking machine to slide within the horizontal movable slot through the connecting plate, flexibly adjusting the marking range. Whether it is a tiny pinhole or a large area defect, accurate and suitable marking can be achieved, ensuring clear and accurate marking of the defect location even when the copper foil is continuously running. Attached Figure Description
[0017] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:
[0018] Figure 1 This is a schematic diagram of the structure of a copper foil testing device for a foil production machine according to the present invention;
[0019] Figure 2 This is a schematic diagram of the light-shielding component structure of a copper foil detection device for a foil production machine according to the present invention;
[0020] Figure 3 This is a bottom view of the top plate structure of the copper foil detection device for a foil production machine according to this utility model;
[0021] Figure 4 This is a schematic diagram of the CCD detection component structure of a copper foil detection device for a copper foil production machine according to this utility model;
[0022] Figure 5 This is a schematic diagram of the disassembled structure of the CCD detection component of a copper foil detection device for a foil production machine according to the present invention;
[0023] Figure 6 This is a schematic diagram of the laser marking component of a copper foil testing device for a foil production machine according to this utility model;
[0024] Figure 7 This is a schematic diagram showing the disassembled laser marking component of a copper foil testing device for a foil production machine according to this utility model;
[0025] In the picture:
[0026] 1. Top plate; 101. Mounting plate; 102. Protrusion; 103. Slide groove;
[0027] 2. Columns;
[0028] 3. Light-shielding assembly; 301. Side panel; 302. Main board; 3021. Telescopic groove; 3022. Limiting protrusion; 303. Telescopic plate; 3031. Limiting groove;
[0029] 4. First servo motor;
[0030] 5. Second servo motor;
[0031] 6. Sprocket mechanism;
[0032] 7. Slide bar;
[0033] 8. First lead screw;
[0034] 9. Movable board;
[0035] 10. Laser marking assembly; 1001. Mounting sleeve; 1002. Locking knob; 1003. Rotary motor; 1004. Rotating sleeve; 10041. Anti-detachment edge; 1005. Movable frame; 10051. Movable slot; 1006. Laser marking machine; 10061. Connector; 10062. Connecting plate; 1007. Mounting plate; 1008. Hydraulic telescopic rod; 1009. Fixing plate;
[0036] 11. Third servo motor;
[0037] 12. First nut; 1201. L-shaped plate;
[0038] 13. Second lead screw;
[0039] 14. Light-blocking edge;
[0040] 15. Third lead screw;
[0041] 16. CCD detection assembly; 1601. Lifting rail; 16011. Through groove; 1602. Lifting structure; 16021. Third lead screw nut; 16022. Connecting plate; 16023. Mounting plate; 16024. Adjustment groove; 16025. Adjustment handle; 16026. Bidirectional lead screw; 1603. CCD detection camera; 1604. Vertical lead screw; 1605. Ring light; 1606. Mounting structure; 16061. Mounting bracket; 16062. Fastening knob; 16063. Limit bolt; 16064. Mounting rail; 1607. Rotary handle; 1608. Clamping plate; 16081. Connecting block; 16082. Lead screw sleeve;
[0042] 17. Second mother thread. Detailed Implementation
[0043] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0044] Please see Figures 1 to 7This utility model provides a technical solution: a copper foil detection device for a copper foil production machine, including a top plate 1, with outwardly extending mounting plates 101 on both sides of one end of the top plate 1, and three equally spaced sliding grooves 103 at the bottom of the top plate 1. A movable plate 9 is arranged between two mounting plates 101, and a laser marking component 10 is installed at the bottom of the movable plate 9. A third lead screw 15 is installed in the sliding groove 103 located in the center of the top plate 1, and a third servo motor 11 with its output end connected to the third lead screw 15 is installed at the center of one side of the top plate 1. A second lead screw nut 17 is fitted on the third lead screw 15, and a CCD detection component 16 is installed at the bottom of the second lead screw nut 17. A second lead screw 13 is installed in the sliding grooves 103 at both ends of the top plate 1, and the second lead screw 1... 3 is a positive and negative threaded lead screw. The second lead screw 13 is symmetrically provided with a first threaded nut 12 that is adapted to it. The bottom of the four first threaded nuts 12 are all connected to the light shielding component 3. The CCD detection component 16 is located inside the light shielding component 3. The third lead screw 15 in the central slide groove 103 cooperates with the second threaded nut 17 to drive the CCD detection component 16 to perform precise horizontal scanning and realize comprehensive detection of the copper foil surface. The positive and negative threaded second lead screws 13 in the slide grooves 103 at both ends drive the light shielding component 3 to open and close through the first threaded nut 12 and the L-shaped plate 1201, so that the light shielding range can closely fit the width of the copper foil, effectively isolate external light interference, provide a stable optical environment for the CCD detection camera 1603, and significantly improve the clarity of image acquisition and the accuracy of detection results.
[0045] For example, a slide rod 7 is fixed at one end of the two mounting plates 101 near the top plate 1, and a first lead screw 8 is rotatably connected at the other end of the two mounting plates 101 away from the top plate 1. A first servo motor 4 is fixed on the mounting plate 101 on one side of the first lead screw 8, and the output end of the first servo motor 4 is connected to the first lead screw 8. A movable plate 9 is mounted on the slide rod 7 and the first lead screw 8, and the movable plate 9 has a slide rod groove that matches the outer diameter of the slide rod 7 and a lead screw groove that matches the first lead screw 8. The slide rod 7 provides rigid support for the movable plate 9 and limits its radial sway during movement. When the CCD detection component 16 identifies the location of the copper foil defect, the first servo motor 4 can quickly drive the first lead screw 8, causing the movable plate 9 and the laser marking component 10 to move to the corresponding position for marking.
[0046] For example, both ends of the top plate 1 are provided with protrusions 102, and the bottom of each protrusion 102 is fixed with a column 2. A light-shielding edge 14 is installed at the bottom edge of the top plate 1. A second servo motor 5 is installed at the center of the top plate 1 away from the third servo motor 11. The output end of the second servo motor 5 is connected to two second lead screws 13 through a sprocket mechanism 6. The sprocket mechanism 6 includes a drive wheel connected to the output end of the third servo motor 11 and two driven wheels connected to the ends of the second lead screws 13 respectively, as well as a chain for driving the drive wheel and the driven wheels. A light-shielding edge 14 is installed at the bottom edge of the top plate 1. The light-shielding edge 14 installed at the bottom edge of the top plate 1 works in conjunction with the light-shielding component 3 to form an all-round light-shielding protection system.
[0047] Please see Figure 2 The light-shielding assembly 3 includes a side plate 301, a main plate 302, and a telescopic plate 303. The top two ends of the side plate 301 are fixedly connected to the L-shaped plates 1201 corresponding to the bottom of the first nut 12 by bolts. Main plates 302 are provided at both ends between the two side plates 301. Telescopic plates 303 are retractably connected to both sides of the main plate 302, and the side of the telescopic plate 303 away from the main plate 302 is connected to the end of the side plate 301. Telescopic grooves 3021 with an inner width matching the thickness of the telescopic plate 303 are provided on both sides of the main plate 302. The telescopic plates 303 and the telescopic plate 303... The sliding connection of the expansion groove 3021 and the four telescopic plates 303, each with a horizontally evenly arranged limiting groove 3031 at the end away from the CCD detection component 16, are all provided with limiting protrusions 3022 on the inner sidewall of the expansion groove 3021 that match the limiting groove 3031. The side plate 301 is fixedly connected to the L-shaped plate 1201 below the first screw nut 12 by bolts, which can quickly respond to changes in the width of the copper foil and move synchronously under the drive of the second screw 13. The pull-out connection design between the main board 302 and the expansion plate 303 further refines the adjustment accuracy of the light-shielding range. When the width of the copper foil changes, the expansion plate 303 can slide in the expansion groove 3021, and achieve precise positioning through the cooperation of the limiting protrusions 3022 and the limiting groove 3031, ensuring that the light-shielding area is always tightly attached to the edge of the copper foil.
[0048] Please see Figure 1 , Figure 6 and Figure 7The laser marking assembly 10 includes a mounting sleeve 1001, a locking knob 1002, a rotary motor 1003, a rotating sleeve 1004, a movable frame 1005, a laser marking machine 1006, a mounting plate 1007, a hydraulic telescopic rod 1008, and a fixing plate 1009. The mounting sleeve 1001 is fitted onto the movable plate 9 and is located between the first lead screw 8 and the slide rod 7. The locking knob 1002 is rotatably connected to the center of the top of the mounting sleeve 1001, and the bottom of the locking knob 1002 abuts against the top of the movable plate 9. The bottom of the mounting sleeve 1001 is fixed with a rotary motor. The rotating motor 1003 has a mounting plate 1007 fixed to its bottom. A rotating sleeve 1004 is rotatably connected to the bottom of the mounting plate 1007. Multiple anti-detachment edges 10041 are arranged in a circular array at the top edge of the rotating sleeve 1004. These anti-detachment edges 10041 bend upwards and fasten to the mounting plate 1007. The output end of the rotating motor 1003 passes through the mounting plate 1007 and is connected to the center of the rotating sleeve 1004. A horizontally arranged movable frame 1005 is integrally connected to one side of the rotating sleeve 1004. A movable slot 10051 is provided inside the movable frame 1005. A laser marking machine 1006 is movably connected within the movable groove 10051. A connecting piece 10061, whose shape is adapted to the interior of the movable groove 10051, is fitted onto the laser marking machine 1006. The connecting piece 10061 has an "I"-shaped cross-section. A connecting plate 10062, with a width smaller than the inner width of the movable groove 10051, is fixed at the center of the connecting piece 10061 near the rotating sleeve 1004. A fixing plate 1009 is installed on the bottom of the rotating sleeve 1004 near the laser marking machine 1006, and the side of the fixing plate 1009 away from the laser marking machine 1006 is fixed. A hydraulic telescopic rod 1008 is provided. The output end of the hydraulic telescopic rod 1008 passes through the fixed plate 1009 and is connected to the connecting plate 10062. The rotary motor 1003 drives the rotating sleeve 1004 to rotate, which drives the movable frame 1005 to mark the defective parts of the copper foil at multiple angles. It can achieve free rotation within a 360° range. The hydraulic telescopic rod 1008 pushes the laser marking machine 1006 to slide in the horizontal movable groove 10051 through the connecting plate 10062. It can flexibly adjust the marking range, and can accurately adapt to both small defects and large area defects of several centimeters.
[0049] Please see Figure 3 , Figure 4 and Figure 5The CCD detection assembly 16 includes a lifting rail 1601, a lifting structure 1602, a CCD detection camera 1603, a vertical lead screw 1604, a ring light 1605, a mounting structure 1606, a rotating handle 1607, and a clamping plate 1608. The top of the lifting rail 1601 is connected to the second lead screw nut 17 by bolts, and the mounting structure 1606 is fixed to the bottom of one end of the lifting rail 1601. The rotating handle 1607 is installed at the bottom of the lifting rail 1601, and the vertical lead screw 1604 is rotatably connected inside the lifting rail 1601. The top output end of the rotating handle 1607 is connected to the bottom of the vertical lead screw 1604, and a lifting mechanism is movably connected to the lifting rail 1601. The ring light 1605 is installed at the bottom of the mounting structure 1606 and the lifting structure 1602 is provided with clamps 1608 on both sides near the ring light 1605. A CCD detection camera 1603 is clamped between the clamps 1608. The vertical screw 1604 is driven to rotate by rotating the handle 1607, which drives the lifting structure 1602 to move up and down along the lifting rail 1601 to adjust the distance between the camera and the copper foil surface, ensuring that the camera is at the optimal shooting focal length. The ring light 1605 is fixed to the bottom of the lifting rail 1601 by the mounting structure 1606, which can provide 360° uniform illumination, eliminate shadows in the detection area, and ensure clear and complete images.
[0050] Please see Figure 5The lifting structure 1602 includes a third lead screw nut 16021 adapted to the vertical lead screw 1604, a connecting plate 16022, a carrier plate 16023, an adjusting groove 16024, an adjusting handle 16025, and a bidirectional lead screw 16026. The carrier plate 16023 is located at one end of the lifting rail 1601 near the ring light 1605, and both sides of the carrier plate 16023 are connected to the third lead screw nut 16021 through the connecting plate 16022. Both sides of the lifting rail 1601 are vertically provided with through grooves 16011 whose inner width is adapted to the thickness of the connecting plate 16022. Three horizontal adjusting grooves 16024 are equally spaced on the carrier plate 16023, and the two ends of the upper and lower adjusting grooves 16024 are provided with connecting blocks 16081 that match their shape. The adjusting groove 16024 is located in the center of the carrier plate 16023. The internal rotating connection is a bidirectional lead screw 16026, and a lead screw sleeve 16082 is symmetrically arranged on the bidirectional lead screw 16026 to match it. Both the connecting block 16081 and the lead screw sleeve 16082 are fixedly connected to the clamping plate 1608. The cooperation between the third lead screw nut 16021 and the vertical lead screw 1604 realizes the precise vertical adjustment of the lifting structure 1602. When the operator rotates the rotating handle 1607, the vertical lead screw 1604 drives the third lead screw nut 16021 to rise and fall smoothly along the lifting rail 1601. When the bidirectional lead screw 16026 rotates, the lead screw sleeves 16082 on both sides drive the clamping plate 1608 to move synchronously in opposite directions. Combined with the auxiliary positioning of the connecting block 16081 in the upper and lower adjustment groove 16024, the CCD inspection camera 1603 can be quickly disassembled and assembled, and maintenance or replacement can be completed quickly.
[0051] Please see Figure 5The mounting structure 1606 includes a mounting bracket 16061, fastening knobs 16062, limiting bolts 16063, and mounting rails 16064. The mounting bracket 16061 has a "U"-shaped cross-section, and its inner width matches the width of the lifting rail 1601. Fastening knobs 16062 are rotatably connected to both sides of the mounting bracket 16061, and the ends of the fastening knobs 16062 abut against the side walls of the lifting rail 1601. Mounting rails 16064 are fixed to both sides of the mounting bracket 16061 near the CCD detection camera 1603, and limiting bolts 16063 are provided within both mounting rails 16064. The mounting rail 16064 is threadedly connected to the top of the ring light 1605. The mounting bracket 16061 adopts a "U"-shaped cross-section design, which matches the width and height of the lifting rail 1601 to form a tightly wrapped installation. When the fastening knobs 16062 on both sides are rotated, their ends can evenly press against the side wall of the lifting rail 1601, firmly fixing the mounting bracket 16061 at the appropriate height of the lifting rail 1601, ensuring that the ring light 1605 is always in the ideal lighting position. The combination design of the mounting rail 16064 and the limiting bolt 16063 gives the ring light 1605 flexible installation and adjustment capabilities, ensuring that the light evenly covers the copper foil surface and eliminates shadows in the detection area.
[0052] Detailed Implementation: In use, the third servo motor 11 drives the third lead screw 15 to rotate. The third lead screw 15 cooperates with the second lead screw nut 17 to drive the CCD detection component 16 to scan horizontally back and forth along the copper foil running direction. In the CCD detection component 16, the operator rotates the rotating handle 1607 to drive the vertical lead screw 1604 to rotate. The vertical movement of the lifting structure 1602 is achieved through the third lead screw nut 16021, the connecting plate 16022, and the carrier plate 16023, accurately adjusting the distance between the CCD detection camera 1603 and the copper foil surface. The ring light 1605 is fixed to the bottom of the lifting rail 1601 through the mounting structure 1606 to provide uniform illumination and ensure clear and complete detection images. When the positive and negative tooth second lead screw 13 in the sliding grooves 103 at both ends of the top plate 1 rotates, it drives the first lead screw nut 12 through L The shaping plate 1201 drives the light-shielding component 3 to open and close synchronously. The side plate 301 of the light-shielding component 3 moves with the first nut 12. The pull-out connection between the main plate 302 and the telescopic plate 303 further refines the light-shielding range. When the CCD detection camera 1603 identifies the copper foil defect, the first servo motor 4 drives the first lead screw 8 to rotate, which drives the movable plate 9 installed on the slide rod 7 and the first lead screw 8 to move laterally, transporting the laser marking component 10 to above the defect position. In the laser marking component 10, the rotary motor 1003 drives the rotating sleeve 1004 to rotate, which drives the movable frame 1005 to achieve 360° rotation, marking the defect area with a frame. The hydraulic telescopic rod 1008 pushes the laser marking machine 1006 to slide in the horizontal movable groove 10051 through the connecting plate 10062, flexibly adjusting the marking range.
[0053] Although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A copper foil detection device for a green foil machine, comprising a top plate (1), characterized in that: The top plate (1) has outwardly extending mounting plates (101) on both sides of one end, and three equally spaced sliding grooves (103) are provided at the bottom of the top plate (1). A movable plate (9) is provided between two of the mounting plates (101), and a laser marking assembly (10) is installed at the bottom of the movable plate (9). A third lead screw (15) is installed in the sliding groove (103) located in the center of the top plate (1), and a third servo motor connected to the third lead screw (15) is installed at the center of one side of the top plate (1). The motor (11) is equipped with a second screw nut (17) that is compatible with it on the third screw (15), and a CCD detection component (16) is installed at the bottom of the second screw nut (17). The second screw (13) is installed in the slide groove (103) at both ends of the top plate (1). The second screw (13) is a positive and negative thread screw. The second screw (13) is symmetrically provided with a first screw nut (12) that is compatible with it, and the bottom of the four first screw nuts (12) is connected to the light shielding component (3).
2. The copper foil detection device for a green foil machine according to claim 1, characterized in that: A slide rod (7) is fixed at one end of the two mounting plates (101) near the top plate (1), and a first lead screw (8) is rotatably connected at the other end of the two mounting plates (101) away from the top plate (1). A first servo motor (4) is fixed on the mounting plate (101) on one side of the first lead screw (8), and the output end of the first servo motor (4) is connected to the first lead screw (8). The movable plate (9) is installed on the slide rod (7) and the first lead screw (8), and the movable plate (9) has a slide rod groove that matches the outer diameter of the slide rod (7) and a lead screw groove that matches the first lead screw (8).
3. The copper foil detection device for a green foil machine according to claim 1, characterized in that: Both ends of the top plate (1) are provided with protrusions (102), and the bottom of each protrusion (102) is fixed with a column (2). A light-shielding edge (14) is installed at the bottom edge of the top plate (1). A second servo motor (5) is installed at the center of the side of the top plate (1) away from the third servo motor (11). The output end of the second servo motor (5) is connected to two second lead screws (13) through a sprocket mechanism (6). The sprocket mechanism (6) includes a drive wheel connected to the output end of the third servo motor (11), two driven wheels connected to the ends of the second lead screws (13) respectively, and a chain for driving the drive wheel and the driven wheel.
4. The copper foil testing device for a foil-making machine according to claim 1, characterized in that: The light-shielding assembly (3) includes a side plate (301), a main plate (302), and a telescopic plate (303). The top two ends of the side plate (301) are fixedly connected to the L-shaped plate (1201) corresponding to the bottom of the first nut (12) by bolts. The two ends between the two side plates (301) are provided with main plates (302). The telescopic plates (303) are pulled out on both sides of the main plate (302). The side of the telescopic plate (303) away from the main plate (302) is connected to the side plate (301). 1) End connection: The motherboard (302) has expansion grooves (3021) with an inner width matching the thickness of the expansion plate (303) on both sides. The expansion plate (303) is slidably connected to the expansion groove (3021). The four expansion plates (303) are all evenly provided with horizontally arranged limiting grooves (3031) at the ends away from the CCD detection component (16). The inner sidewall of the expansion groove (3021) is provided with limiting protrusions (3022) that match the limiting groove (3031).
5. The copper foil testing device for a foil-making machine according to claim 1, characterized in that: The laser marking assembly (10) includes a mounting sleeve (1001), a locking knob (1002), a rotary motor (1003), a rotating sleeve (1004), a movable frame (1005), a laser marking machine (1006), a mounting plate (1007), a hydraulic telescopic rod (1008), and a fixing plate (1009). The mounting sleeve (1001) is fitted onto the movable plate (9). The mounting sleeve (1001) is located between the first lead screw (8) and the slide rod (7). A locking knob (1002) is rotatably connected to the center of the top of the mounting sleeve (1001). 002), the bottom of the locking knob (1002) is pressed against the top of the movable plate (9), the bottom of the mounting sleeve (1001) is fixed with a rotary motor (1003), and the bottom of the rotary motor (1003) is fixed with a mounting plate (1007). The bottom of the mounting plate (1007) is rotatably connected with a rotating sleeve (1004), and the top edge of the rotating sleeve (1004) has multiple anti-detachment edges (10041) arranged in a ring array. The anti-detachment edges (10041) are bent upward and fastened to the mounting plate (1007), and the rotary motor (1002) is fixed against the top of the movable plate (9). The output end of 03) is connected to the center of the rotating sleeve (1004) through the mounting plate (1007). A horizontally set movable frame (1005) is integrally connected to one side of the rotating sleeve (1004), and a movable groove (10051) is opened in the movable frame (1005). A laser marking machine (1006) is movably connected in the movable groove (10051), and a connecting piece (10061) that matches the internal shape of the movable groove (10051) is fitted on the laser marking machine (1006). The cross-section of the connecting piece (10061) is in the shape of an "I". The design includes a connecting plate (10062) with a width smaller than the inner width of the movable groove (10051) fixed at the center of the connecting piece (10061) near the rotating sleeve (1004). A fixing plate (1009) is installed on the bottom of the rotating sleeve (1004) near the laser marking machine (1006), and a hydraulic telescopic rod (1008) is fixed on the side of the fixing plate (1009) away from the laser marking machine (1006). The output end of the hydraulic telescopic rod (1008) passes through the fixing plate (1009) and connects to the connecting plate (10062).
6. The copper foil testing device for a foil-making machine according to claim 1, characterized in that: The CCD detection assembly (16) includes a lifting rail (1601), a lifting structure (1602), a CCD detection camera (1603), a vertical lead screw (1604), a ring light (1605), a mounting structure (1606), a rotating handle (1607), and a clamping plate (1608). The top of the lifting rail (1601) is connected to the second lead screw nut (17) by bolts, and the mounting structure (1606) is fixed to the bottom of one end of the lifting rail (1601). The rotating handle (1607) is installed at the bottom of the lifting rail (1601). The lifting rail (1601) is internally rotatably connected to a vertical lead screw (1604). The top output end of the rotating handle (1607) is connected to the bottom of the vertical lead screw (1604). The lifting rail (1601) is movably connected to a lifting structure (1602). The bottom of the mounting structure (1606) is equipped with a ring light (1605). The lifting structure (1602) is provided with clamps (1608) on both sides near the ring light (1605). A CCD detection camera (1603) is clamped between the clamps (1608).
7. The copper foil testing device for a foil-making machine according to claim 6, characterized in that: The lifting structure (1602) includes a third lead screw nut (16021) adapted to the vertical lead screw (1604), a connecting plate (16022), a carrier plate (16023), an adjusting groove (16024), an adjusting handle (16025), and a bidirectional lead screw (16026). The carrier plate (16023) is located at one end of the lifting rail (1601) near the ring light (1605), and both sides of the carrier plate (16023) are connected to the third lead screw nut (16021) through the connecting plate (16022). Both sides of the lifting rail (1601) are vertically opened with an inner width equal to the thickness of the connecting plate (16022). The adaptable through groove (16011) has three horizontal adjustment grooves (16024) evenly spaced on the carrier plate (16023), and the two ends of the upper and lower adjustment grooves (16024) are provided with connecting blocks (16081) that match their shape. A bidirectional lead screw (16026) is rotatably connected in the adjustment groove (16024) located in the center of the carrier plate (16023), and a lead screw sleeve (16082) that matches it is symmetrically provided on the bidirectional lead screw (16026). The connecting block (16081) and the lead screw sleeve (16082) are both fixedly connected to the clamping plate (1608).
8. The copper foil testing device for a foil-making machine according to claim 7, characterized in that: The mounting structure (1606) includes a mounting bracket (16061), fastening knobs (16062), limiting bolts (16063), and a mounting rail (16064). The mounting bracket (16061) has a "U"-shaped cross-section, and the inner width of the mounting bracket (16061) matches the width of the lifting rail (1601). Fastening knobs (16062) are rotatably connected to both sides of the mounting bracket (16061). The end of the fastening knob (16062) abuts against the side wall of the lifting rail (1601). The mounting bracket (16061) is fixed with mounting rails (16064) on both sides near the CCD detection camera (1603). Limiting bolts (16063) are provided in both mounting rails (16064). The limiting bolts (16063) pass through the mounting rails (16064) and are threaded to the top of the ring light (1605).