A bus plug-in box power taking assembly with adjustable capacity

By designing an adjustable capacity busbar plug-in box power take-off assembly, and utilizing an insulating shell and detachable plugs, the problem of plug mismatch with busbar trunking is solved, enabling flexible adjustment of current capacity and improvement of protection level.

CN224400703UActive Publication Date: 2026-06-23ZHENJIANG SHENGWU ELECTRIC APPLIANCE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHENJIANG SHENGWU ELECTRIC APPLIANCE CO LTD
Filing Date
2025-05-27
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

Existing busbar junction boxes adjust capacity by changing the size of the pins, which may result in incompatibility between pins of different sizes and busbar slots, reducing applicability.

Method used

An adjustable capacity busbar plug-in box power take-off assembly was designed, which adopts an insulating shell and detachable plugs. The current capacity can be adjusted by adjusting the number and specifications of the plugs. The protection level is improved by combining the setting of sealing groove and sealing gasket, eliminating the need for busbar duct plug-in assembly.

Benefits of technology

It achieves flexible matching between the plug and the busbar trunking, improves the flexibility and safety of current capacity adjustment, and enhances the protection level between the plug-in box and the busbar trunking.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of distribution equipment, concretely relates to a bus plug -in box power taking subassembly of adjustable capacity, including insulating casing, the insulating casing includes the bearing plate, the bearing plate top end face both sides symmetry is equipped with the guide plate, is equipped with a plurality of insulating baffle on the bearing plate top end face between two guide plates, is equipped with the insulating spacer bushing on the bearing plate bottom end face, a plurality of even distribution and the accommodation groove that penetrates bearing plate are seted up in the insulating spacer bushing, the accommodation groove is separated into two pin bin through the insulating partition board, the pin bin is detachably equipped with the pin for carrying out the plug -in cooperation with each phase bus, the utility model discloses adopt the pin full protection form, has spared the bus slot socket subassembly, can realize the adjustment current capacity through single mould, only needs to adjust the quantity and the specification of pin, can realize multiple current capacity, saves the mould.
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Description

Technical Field

[0001] This utility model relates to the field of power distribution equipment technology, specifically to an adjustable capacity busbar plug-in box power take-off component. Background Technology

[0002] With the emergence of modern engineering facilities and equipment, electricity consumption in all industries has increased rapidly, especially with the appearance of numerous high-rise buildings and large factory workshops. Traditional cables, as power transmission conductors, can no longer meet the requirements of high-current transmission systems. The parallel use of multiple cables has brought many inconveniences to on-site installation and construction. Plug-in busbar trunking, as a new type of power distribution conductor, has emerged. Compared with traditional cables, busbar trunking fully demonstrates its superiority in high-current transmission. At the same time, due to the adoption of new technologies and processes, the contact resistance and temperature rise at the connection points at both ends of the busbar trunking and the plug-in points of the branch ports are greatly reduced. High-quality insulation materials are used in the busbar trunking, thereby improving the safety and reliability of the busbar trunking and making the entire system more complete.

[0003] A plug-in box is a junction unit connecting the copper busbars of a busbar trunking to the cables. Its function is to draw power from the plug-in interfaces on the busbar trunking and distribute the power to the electrical equipment via a switch inside the plug-in box. A plug-in box typically includes a casing, an air switch, and pins that mate with the plugs in the busbar trunking. Current flows from the busbar trunking through the pins to the air switch, and then from the cable electrically connected to the air switch to the electrical equipment. Existing busbar plug-in boxes achieve variable capacity by changing the size and specifications of the pins. However, different pin sizes may not match the busbar trunking plugs, reducing applicability. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of the existing technology by providing an adjustable capacity busbar plug-in box power supply component. This solves the problem that existing busbar plug-in boxes achieve variable capacity by changing the size and specifications of the plugs, but the plugs of different sizes and specifications may not match the busbar slots, reducing their applicability.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An adjustable capacity busbar plug-in box power take-off assembly includes an insulating housing, the insulating housing including a support plate, guide plates symmetrically arranged on both sides of the top end face of the support plate, multiple insulating baffles arranged on the top end face of the support plate between the two guide plates, and an insulating isolation sleeve arranged on the bottom end face of the support plate. Multiple evenly distributed receiving slots penetrating the support plate are opened in the insulating isolation sleeve. The receiving slots are divided into two plug compartments by insulating partition plates. The plug compartments are detachably provided with plugs for plugging and mating with each phase busbar.

[0007] As a preferred embodiment of this utility model, the support plate is provided with multiple mounting holes.

[0008] The above technical solution facilitates the installation of the insulating housing by utilizing the mounting holes.

[0009] As a preferred technical solution of this utility model, a PE pin groove is provided on one side end face of the insulating sleeve, and a PE pin is provided in the PE pin groove. The PE pin is a single-sided contact type.

[0010] The above technical solution utilizes a single-sided contact PE pin to facilitate contact with the inner wall of the aluminum alloy shell, thereby achieving the purpose of using the shell as PE.

[0011] As a preferred technical solution of this utility model, protective plates are provided on the insulating isolation sleeves on both sides of the PE pin slot.

[0012] The above technical solution utilizes a protective plate to protect the PE pins.

[0013] As a preferred embodiment of the present invention, a first sealing groove is provided on the top end face of the bearing plate, and a second sealing groove is provided on the bottom end face of the bearing plate.

[0014] By utilizing the above technical solution and the setting of the first sealing groove and the second sealing groove, sealing gaskets or adhesive can be installed in the first sealing groove and the second sealing groove, thereby improving the protection (IP) level between the power taking components, the plug-in box and the busbar trunking.

[0015] As a preferred technical solution of this utility model, a plurality of fixing holes are provided on the top end face of the bearing plate on the outer side of the opening end of the pin compartment for inserting fixing pins to limit and fix the pins.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. This utility model adopts a fully protected plug design, eliminating the need for busbar trunking plug components. The current capacity can be adjusted using a single mold. Multiple current capacities can be achieved simply by adjusting the number and specifications of the plugs, thus saving on molds.

[0018] 2. By setting the first sealing groove and the second sealing groove on the bearing plate, this utility model can install sealing gaskets or apply glue in the first sealing groove and the second sealing groove, thereby improving the protection (IP) level between the power taking components, the plug-in box and the busbar.

[0019] 3. In this utility model, the busbar / conductor does not need to be equipped with a socket device (similar to the fact that there is no need to install a power strip / socket when connecting electricity at home). The socket, socket and plug are combined into one, and the power is directly drawn from the conductor / busbar. There is no need to install a separate socket device. It has both the stability and high protection of the fixed socket busbar trunking and the freedom of multi-point power drawing of the track-type busbar trunking. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 for Figure 1 A structural diagram from another perspective;

[0022] In the diagram: 1. Support plate; 2. Insulating sleeve; 3. Mounting hole; 4. Pin compartment; 5. Pin; 6. Guide plate; 7. Insulating baffle; 8. PE pin; 9. Protective plate; 10. Receiving groove; 11. Insulating partition plate; 12. First sealing groove; 13. Second sealing groove. Detailed Implementation

[0023] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby providing a clearer and more definite definition of the scope of protection of the present invention.

[0024] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] Example

[0026] This utility model provides an adjustable capacity busbar plug-in box power supply assembly, referenced. Figure 1-2As shown, the device includes an insulating housing, which includes a support plate 1. Guide plates 6 are symmetrically arranged on both sides of the top end face of the support plate 1. Multiple insulating baffles 7 are arranged on the top end face of the support plate 1 between the two guide plates 6. An insulating isolation sleeve 2 is arranged on the bottom end face of the support plate 1. The protective effect on the plug 5 and the conductor is improved by the combination of the insulating isolation sleeve 2 and the insulating baffles 7. Multiple evenly distributed receiving grooves 10 are opened in the insulating isolation sleeve 2 and penetrate the support plate 1. The receiving grooves 10 are divided into two plug compartments 4 by an insulating partition plate 11. The plug compartments 4 are detachably provided with plugs 5 for plugging and mating with each phase busbar.

[0027] The bearing plate 1 has a first sealing groove 12 on its top end face and a second sealing groove 13 on its bottom end face. The first sealing groove 12 and the second sealing groove 13 can be used to install sealing gaskets or apply glue, thereby increasing the protection (IP) level between the power taking components, the plug-in box and the busbar.

[0028] The top end face of the bearing plate 1 on the outer side of the opening end of the pin compartment 4 is provided with a plurality of fixing holes for inserting fixing pins to limit and fix the pins 5.

[0029] The support plate 1 has multiple mounting holes 3 through it, which facilitates the installation of the insulating shell.

[0030] Furthermore, a PE pin groove is provided on one side end face of the insulating sleeve 2, and a PE pin 8 is provided in the PE pin groove. The PE pin 8 is a single-sided contact type. By setting the single-sided contact PE pin 8, it is easy to contact the inner wall of the aluminum alloy shell, so as to achieve the purpose of the shell as PE.

[0031] Furthermore, protective plates 9 are provided on the outer end faces of the insulating isolation sleeves 2 on both sides of the PE pin slot, thereby protecting the PE pin 8.

[0032] 1. This utility model adopts a fully protected plug-in form, eliminating the need for busbar trunking plug-in components. The current capacity can be adjusted through a single mold. Multiple current capacities can be achieved by simply adjusting the number and specifications of the plug-in 5, thus saving on molds.

[0033] 2. By setting the first sealing groove 12 and the second sealing groove 13 on the support plate 1, the present invention can install sealing gaskets or apply glue in the first sealing groove 12 and the second sealing groove 13, thereby improving the protection (IP) level between the power taking components, the plug-in box and the bus trunking.

[0034] 3. In this utility model, the busbar / conductor does not need to be equipped with a socket device (similar to the fact that there is no need to install a power strip / socket when connecting electricity at home). The socket, socket and plug are combined into one, and the power is directly drawn from the conductor / busbar. There is no need to install a separate socket device. It has both the stability and high protection of the fixed socket busbar trunking and the freedom of multi-point power drawing of the track-type busbar trunking.

[0035] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0036] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. An adjustable capacity busbar plug-in box power take-off assembly, comprising an insulating housing, characterized in that: The insulating housing includes a support plate (1), and guide plates (6) are symmetrically arranged on both sides of the top end face of the support plate (1). Multiple insulating baffles (7) are arranged on the top end face of the support plate (1) between the two guide plates (6). An insulating isolation sleeve (2) is arranged on the bottom end face of the support plate (1). Multiple evenly distributed receiving grooves (10) that penetrate the support plate (1) are opened in the insulating isolation sleeve (2). The receiving grooves (10) are divided into two plug compartments (4) by an insulating partition plate (11). The plug compartments (4) are detachably provided with plugs (5) for plugging and mating with each phase busbar.

2. The adjustable capacity busbar plug-in box power supply assembly according to claim 1, characterized in that: The support plate (1) has multiple mounting holes (3) through it.

3. The adjustable capacity busbar plug-in box power supply assembly according to claim 1, characterized in that: The insulating sleeve (2) has a PE pin groove on one side end face, and a PE pin (8) is provided in the PE pin groove. The PE pin (8) is a single-sided contact type.

4. The adjustable capacity busbar plug-in box power supply assembly according to claim 3, characterized in that: Protective plates (9) are provided on the insulating isolation sleeves (2) on both sides of the PE pin slot.

5. The adjustable capacity busbar plug-in box power supply assembly according to claim 1, characterized in that: The top end face of the bearing plate (1) is provided with a first sealing groove (12), and the bottom end face of the bearing plate (1) is provided with a second sealing groove (13).

6. The adjustable capacity busbar plug-in box power supply assembly according to claim 1, characterized in that: The top end face of the bearing plate (1) on the outer side of the opening end of the pin compartment (4) is provided with multiple fixing holes for inserting fixing pins to limit and fix the pins (5).