A casting defect repair heating device
By introducing a motor-driven bevel gear system and a lever spring mechanism into the heating device, the heating coil is protected and easily replaced, solving the problems of easy coil damage and cumbersome replacement, and improving service life and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHIZHOU HONGWEI METAL RECYCLING TECH CO LTD
- Filing Date
- 2025-05-06
- Publication Date
- 2026-06-23
AI Technical Summary
The heating coils of existing heating devices are exposed and easily damaged, and the replacement process is cumbersome, affecting their service life and efficiency.
A heating device for repairing defects in castings was designed. A motor drives a bevel gear system to move a slider, thereby moving the protective shell of the heating coil inward to protect the heating coil. The heating coil can be easily replaced through a lever and spring mechanism.
It achieves safety protection for the heating coil, extends its service life, simplifies the replacement process, and improves replacement efficiency.
Smart Images

Figure CN224401698U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of casting repair, and in particular to a heating device for repairing defects in castings. Background Technology
[0002] A search of Chinese patents revealed publication number CN218735058U, entitled "A Fully Automatic Medium-Frequency Induction Heating Device." Addressing the cumbersome operation of existing fully automatic medium-frequency induction heating devices that rely on casters for movement, this invention proposes the following solution: The device includes a fully automatic medium-frequency induction heating device with a housing fixedly mounted at its bottom. Symmetrically arranged fixed wheels are fixedly mounted on the left side of the bottom of the housing. In this invention, pressing down on the control frame positions the two rotating columns. Pressing down on the positioning frame engages with the positioning plate, thus positioning the rotating wheels. This prevents the fully automatic medium-frequency induction heating device from turning via the rotating columns and from moving via the wheels, effectively positioning the device. Unlocking can also be performed simultaneously.
[0003] Existing heating devices cannot protect the heating coils, which are generally exposed and easily damaged by impacts from external objects when not in use, affecting their operation. Replacing the heating coils is also inconvenient, as they are usually fixed with bolts, requiring tools for disassembly and reassembly, which is cumbersome, increases workload, and reduces replacement efficiency. To solve these problems, we propose a heating device for repairing defects in castings. Utility Model Content
[0004] The purpose of this invention is to provide a heating device for repairing defects in castings, which has the advantages of protecting the heating coil and facilitating its replacement.
[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a heating device for repairing defects in castings, comprising an induction heating host, a control panel embedded in the surface of the induction heating host, a protective shell bolted to the top of the induction heating host, a groove formed on the inner wall of the protective shell, a slider slidably connected to the inner wall of the groove, a screw threadedly connected to the inner wall of the slider, and the screw rotatably connected to the inner wall of the protective shell, a motor bolted to the surface of the protective shell, a first bevel gear fixedly sleeved at the output end of the motor, a transmission shaft meshing with the surface of the first bevel gear, and the transmission shaft rotatably connected to the inner wall of the protective shell, a second bevel gear meshing with the other end of the transmission shaft, and the axis of the second bevel gear fixedly sleeved with one end of the screw, and a fixing seat bolted between the sliders.
[0006] By adopting the above technical solution, the rotation of the motor drives the first bevel gear, which in turn drives the transmission shaft to rotate the second bevel gear. The rotation of the second bevel gear causes the screw to move the slider, and the movement of the slider causes the fixed seat to move the heating coil into the protective shell for protection. This method can achieve the purpose of protecting the heating coil, ensuring the safety of the heating coil, and improving its service life.
[0007] The present invention is further configured as follows: a conductive rod is bolted to the inner wall of the fixed base, a fixed cylinder is bolted to the surface of the fixed base, a heating coil is slidably sleeved on the inner wall of the fixed cylinder, and both ends of the heating coil are inserted into the inner wall of the conductive rod, a sliding cylinder is slidably sleeved on the surface of the fixed cylinder, a first spring is sleeved on the surface of the fixed cylinder, a triangular groove is formed on the inner wall of the sliding cylinder, a snap-fit rod is slidably connected to the inner wall of the triangular groove, a second spring is sleeved on the surface of the snap-fit rod, a snap-fit groove is formed on the surface of the heating coil, and the snap-fit groove snaps into one end of the snap-fit rod.
[0008] By adopting the above technical solution, the sliding cylinder is moved by moving the toggle lever, which in turn moves the triangular groove. The movement of the triangular groove causes the locking rod to disengage from the locking groove under the action of the second spring, allowing the heating coil to be removed from the fixing cylinder for replacement. This method facilitates the replacement of the heating coil, reduces workload, and improves replacement efficiency.
[0009] The present invention is further configured such that: a protective shell is bolted to the surface of the protective shell, and the motor is located inside the protective shell.
[0010] By adopting the above technical solution, the motor is protected by setting up a protective shell.
[0011] The present invention is further configured such that a lever is bolted between the surfaces of the slide cylinder.
[0012] By adopting the above technical solution, a toggle lever is provided to facilitate the movement of the slide cylinder and the disassembly of the heating coil.
[0013] The present invention is further configured such that a push handle is bolted to the surface of the induction heating host.
[0014] By adopting the above technical solution and setting a push handle, the device can be easily moved.
[0015] The present invention is further configured such that a collection box is bolted to the surface of the induction heating host.
[0016] By adopting the above technical solution, a collection box is set up to facilitate the collection of debris that falls off the surface of the casting during heating.
[0017] The present invention is further configured such that heat dissipation holes are provided on the surface of the induction heating host.
[0018] By adopting the above technical solution and setting heat dissipation holes, the heat dissipation efficiency is improved.
[0019] The present invention is further configured such that: a caster wheel is bolted to the bottom of the induction heating host.
[0020] By adopting the above technical solution and setting omnidirectional wheels, the device can be easily moved.
[0021] In summary, this utility model has the following beneficial effects:
[0022] 1. This utility model achieves the purpose of protecting the heating coil by means of a motor rotating to drive the first bevel gear, which in turn drives the transmission shaft to drive the second bevel gear to rotate. The rotation of the second bevel gear causes the screw to drive the slider to move. The movement of the slider causes the fixed seat to move the heating coil into the protective shell for protection. This ensures the safety of the heating coil and improves its service life.
[0023] 2. This utility model uses a movable lever to move the slide cylinder, which in turn moves the triangular groove. The movement of the triangular groove causes the locking rod to disengage from the locking groove under the action of the second spring, allowing the heating coil to be removed from the fixing cylinder for replacement. This method facilitates the replacement of the heating coil, reduces workload, and improves replacement efficiency. Attached Figure Description
[0024] Figure 1 This is a three-dimensional structural view of the present invention;
[0025] Figure 2 This is a cross-sectional view of the structure of this utility model;
[0026] Figure 3 This is a utility model Figure 2 Enlarged view of the structure at point A in the middle.
[0027] Reference numerals: 1. Induction heating main unit; 2. Control panel; 3. Protective shell; 4. Slide groove; 5. Slider; 6. Screw; 7. Motor; 8. First bevel gear; 9. Drive shaft; 10. Second bevel gear; 11. Fixed base; 12. Conductive rod; 13. Fixed cylinder; 14. Heating coil; 15. Slide cylinder; 16. First spring; 17. Triangular groove; 18. Snap-fit rod; 19. Second spring; 20. Snap-fit groove; 21. Protective shell; 22. Actuating rod; 23. Push handle; 24. Collection box; 25. Heat dissipation hole; 26. Universal wheel. Detailed Implementation
[0028] The present invention will be further described in detail below with reference to the accompanying drawings.
[0029] Example 1:
[0030] refer to Figure 1 and Figure 2 A heating device for repairing defects in castings includes an induction heating host 1, a control panel 2 embedded in the surface of the induction heating host 1, a protective shell 3 bolted to the top of the induction heating host 1, a groove 4 formed on the inner wall of the protective shell 3, a slider 5 slidably connected to the inner wall of the groove 4, a screw 6 threadedly connected to the inner wall of the slider 5, and the screw 6 rotatably connected to the inner wall of the protective shell 3, a motor 7 bolted to the surface of the protective shell 3, a first bevel gear 8 fixedly sleeved at the output end of the motor 7, a drive shaft 9 meshing with the surface of the first bevel gear 8, and the drive shaft 9 rotatably connected to the inner wall of the protective shell 3. The transmission shaft 9 is connected to a second bevel gear 10 at one end, and the shaft of the second bevel gear 10 is fixedly sleeved with one end of the screw 6. A fixed seat 11 is bolted between the sliders 5. The rotation of the motor 7 drives the first bevel gear 8, which in turn drives the transmission shaft 9 to rotate the second bevel gear 10. The rotation of the second bevel gear 10 causes the screw 6 to move the sliders 5. The movement of the sliders 5 causes the fixed seat 11 to move the heating coil 14 into the protective shell 3 for protection. This method can achieve the purpose of protecting the heating coil 14, ensuring the safety of the heating coil 14, and improving its service life.
[0031] refer to Figure 2 The protective shell 3 is bolted with a protective shell 21, and the motor 7 is located inside the protective shell 21. The motor 7 is protected by the protective shell 21.
[0032] refer to Figure 1 The surface of the induction heating host 1 is provided with heat dissipation holes 25. By setting heat dissipation holes 25, heat dissipation efficiency is improved. The bottom of the induction heating host 1 is bolted with casters 26.
[0033] refer to Figure 1 The bottom of the induction heating host 1 is fitted with casters 26, which facilitates the movement of the device.
[0034] Example 2:
[0035] refer to Figure 1 , Figure 2 and Figure 3A conductive rod 12 is bolted to the inner wall of the fixing base 11, and a fixing cylinder 13 is bolted to the surface of the fixing base 11. A heating coil 14 is slidably sleeved on the inner wall of the fixing cylinder 13, and both ends of the heating coil 14 are inserted into the inner wall of the conductive rod 12. A sliding cylinder 15 is slidably sleeved on the surface of the fixing cylinder 13, and a first spring 16 is sleeved on the surface of the fixing cylinder 13. A triangular groove 17 is formed on the inner wall of the sliding cylinder 15, and a snap-fit rod 18 is slidably connected to the inner wall of the triangular groove 17. A second spring is sleeved on the surface of the snap-fit rod 18. The heating coil 14 has a snap-fit groove 20 on its surface, which snaps into one end of the snap-fit rod 18. The sliding cylinder 15 is moved by moving the actuating rod 22. The movement of the sliding cylinder 15 causes the triangular groove 17 to move. The movement of the triangular groove 17 causes the snap-fit rod 18 to disengage from the snap-fit groove 20 under the action of the second spring 19. The heating coil 14 can be removed from the fixing cylinder 13 for replacement. This method can facilitate the replacement of the heating coil 14, reduce the workload, and improve the replacement efficiency.
[0036] refer to Figure 1 and Figure 2 A lever 22 is bolted between the surfaces of the slide cylinder 15. By setting the lever 22, the slide cylinder 15 can be moved easily, and the heating coil 14 can be disassembled easily.
[0037] refer to Figure 1 A push handle 23 is attached to the surface of the induction heating host 1, which facilitates the movement of the device.
[0038] refer to Figure 1 A collection box 24 is attached to the surface of the induction heating host 1. By setting the collection box 24, it is convenient to collect the debris that falls off the surface of the casting during heating.
[0039] Brief description of usage: When not in use, the motor 7 rotates, driving the first bevel gear 8 to rotate. The first bevel gear 8 rotates, driving the transmission shaft 9 to rotate. The transmission shaft 9 rotates, driving the second bevel gear 10 to rotate. The second bevel gear rotates, driving the screw 6 to rotate. The screw 6 rotates, causing the slider 5 to move. The movement of the slider 5 moves the fixed seat 11, causing the heating coil 14 to move and be moved into the protective shell 3 for protection. When in use, the motor 7 reverses, moving the heating coil 14 out of the protective shell 3 for use, thus achieving the purpose of protecting the heating coil 14. Move the lever 22. The movement of the lever 22 causes the slide cylinder 15 to move. The movement of the slide cylinder 15 causes the triangular groove 17 to move. The movement of the triangular groove 17 causes the locking rod 18 to disengage from the locking groove 20 under the action of the second spring 19. Remove the heating coil 14. Insert both ends of the new heating coil 14 into the fixing cylinder 13. Release the lever 22. The slide cylinder 15 causes the triangular groove 17 to reset under the action of the first spring 16. The reset of the triangular groove 17 causes the locking rod 18 to engage with the locking groove 20, fixing the heating coil 14 and completing the replacement. This achieves the purpose of facilitating the replacement of the heating coil 14.
[0040] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.
Claims
1. A heating device for repairing defects in castings, comprising an induction heating host (1), characterized in that, The surface of the induction heating host (1) is embedded with a control panel (2). The top of the induction heating host (1) is bolted with a protective shell (3). The inner wall of the protective shell (3) is provided with a sliding groove (4). The inner wall of the sliding groove (4) is slidably connected with a slider (5). The inner wall of the slider (5) is threaded with a screw (6), and the screw (6) is rotatably connected to the inner wall of the protective shell (3). The surface of the protective shell (3) is bolted with a motor (7). The output end of the motor (7) is fixedly sleeved with a first bevel gear (8). The surface of the first bevel gear (8) is meshed with a transmission shaft (9), and the transmission shaft (9) is rotatably connected to the inner wall of the protective shell (3). The other end of the transmission shaft (9) is meshed with a second bevel gear (10), and the axis of the second bevel gear (10) is fixedly sleeved with one end of the screw (6). The sliders (5) are bolted with a fixed seat (11).
2. The heating device for repairing defects in castings according to claim 1, characterized in that, A conductive rod (12) is bolted to the inner wall of the fixed base (11), and a fixed cylinder (13) is bolted to the surface of the fixed base (11). A heating coil (14) is slidably sleeved on the inner wall of the fixed cylinder (13), and both ends of the heating coil (14) are inserted into the inner wall of the conductive rod (12). A sliding cylinder (15) is slidably sleeved on the surface of the fixed cylinder (13), and a first spring (16) is sleeved on the surface of the fixed cylinder (13). A triangular groove (17) is opened on the inner wall of the sliding cylinder (15), and a snap-fit rod (18) is slidably connected to the inner wall of the triangular groove (17). A second spring (19) is sleeved on the surface of the snap-fit rod (18), and a snap-fit groove (20) is opened on the surface of the heating coil (14), and the snap-fit groove (20) is snapped into one end of the snap-fit rod (18).
3. The heating device for repairing defects in castings according to claim 1, characterized in that, The protective shell (3) is bolted with a protective shell (21), and the motor (7) is located inside the protective shell (21).
4. The heating device for repairing defects in castings according to claim 2, characterized in that, A lever (22) is bolted between the surfaces of the slide (15).
5. The heating device for repairing defects in castings according to claim 1, characterized in that, A push handle (23) is bolted to the surface of the induction heating host (1).
6. The heating device for repairing defects in castings according to claim 1, characterized in that, A collection box (24) is bolted to the surface of the induction heating host (1).
7. The heating device for repairing defects in castings according to claim 1, characterized in that, The surface of the induction heating host (1) is provided with heat dissipation holes (25).
8. The heating device for repairing defects in castings according to claim 1, characterized in that, The bottom of the induction heating host (1) is fitted with casters (26).