A solvent pigment vacuum drying and concentrating device

Abstract

The application relates to the technical field of pigment processing equipment, and discloses a solvent pigment vacuum drying and concentrating device, which comprises a concentrating box, a function box is fixedly installed on the left side of the concentrating box, a partition plate is fixedly installed on the inner wall of the concentrating box, a motor is fixedly installed on the top of the concentrating box, a first stirring mechanism and a second stirring mechanism are arranged in the concentrating box; a discharge pipe is arranged at the bottom of the concentrating box, an electromagnetic valve is arranged on the discharge pipe, and a dredging mechanism is arranged in the discharge pipe. The application has the following advantages and effects: the first stirring mechanism and the second stirring mechanism can act on the material from different directions and angles, greatly improving the uniformity of stirring and the mixing and dispersing efficiency of the solvent pigment; the dredging mechanism can prevent the dried pigment from blocking the discharge pipe during the discharging process, ensure that the dried pigment can be smoothly discharged, and improve the working efficiency.

Description

Technical Field

[0001] This application relates to the field of pigment processing equipment technology, and in particular to a solvent pigment vacuum drying and concentration device. Background Technology

[0002] Solvent pigment vacuum drying and concentration equipment is often used to concentrate the solvent or other liquid components in pigments to obtain purer and more concentrated pigments. This process can be achieved through different technologies and equipment, depending on the properties of the pigment and the extraction requirements.

[0003] A search revealed a patent document with authorization announcement number CN222427153U, which discloses a concentration device for pigment extraction. The device includes a concentration chamber, with a shell fixedly installed on the outer top of the chamber. A steam inlet is connected to the left side of the top of the shell, and a steam outlet is connected to the right side of the bottom of the shell. A feed pipe is fixedly installed on the left side of the top of the concentration chamber. This device utilizes the concentration chamber, shell, steam inlet, steam outlet, and reflux pipe in conjunction. After the pigment solvent is heated by high-temperature steam, the water in the solvent evaporates into water vapor. When the high-temperature steam flows through a cold water chamber, since the middle of the cold water chamber is located inside the shell, the gas in the high-temperature steam can be recovered through the shell for waste heat recovery, thus achieving energy saving.

[0004] In practical use, it has been found that existing devices only stir the solvent pigments in one direction when drying and concentrating them, resulting in a long mixing and dispersion time. At the same time, the discharge pipe cannot be cleared, which leads to problems affecting discharge efficiency and work efficiency. Therefore, we propose a vacuum drying and concentration device for solvent pigments to solve the above problems. Utility Model Content

[0005] The purpose of this application is to provide a vacuum drying and concentration device for solvent pigments, which has the advantages of being able to stir solvent pigments in multiple directions, reducing the mixing and dispersion time of solvent pigments, and clearing the discharge pipe, thereby improving work efficiency.

[0006] The above-mentioned technical objective of this application is achieved through the following technical solution: a solvent pigment vacuum drying and concentration device, comprising a concentration box, a functional box fixedly installed on the left side of the concentration box, a partition fixedly installed on the inner wall of the concentration box, a motor fixedly installed on the top of the concentration box, a first stirring mechanism and a second stirring mechanism provided inside the concentration box; a discharge pipe provided at the bottom of the concentration box, a solenoid valve provided on the discharge pipe, a clearing mechanism provided inside the discharge pipe, a vacuuming mechanism provided on the right side of the concentration box, a feed pipe provided at the top of the concentration box, the bottom end of the feed pipe extending below the partition, a heating mechanism provided on the concentration box, a rotating shaft rotatably installed on the inner wall of the left side of the functional box, the right end of the rotating shaft extending into the concentration box, and the partition located below the rotating shaft.

[0007] The following further configurations of this application are: the first stirring mechanism includes a first stirring shaft and a first stirring rod, the first stirring shaft is fixedly mounted on the motor output shaft, the bottom end of the first stirring shaft extends to below the partition, the first stirring rod is provided on the first stirring shaft, the first stirring rod is located below the partition, a gear mechanism is provided between the first stirring shaft and the rotating shaft, and the feed pipe is located on the right side of the first stirring shaft.

[0008] By adopting the above technical solution, and by setting a first stirring mechanism, the motor can drive the first stirring shaft to rotate, which can achieve the purpose of stirring the solvent pigment below the partition through the first stirring rod, and thus promote the initial mixing of pigment and solvent.

[0009] A further feature of this application is that the gear mechanism includes two bevel gears, and bevel gears are fixedly sleeved on both the first stirring shaft and the right end of the rotating shaft. The bevel gears are located above the partition plate, and the two bevel gears mesh with each other.

[0010] By adopting the above technical solution and by setting a gear mechanism, the first stirring shaft can drive the rotating shaft to rotate synchronously.

[0011] A further configuration of this application is as follows: the second stirring mechanism includes a second stirring shaft and a second stirring rod, the same second stirring shaft is rotatably mounted on the left inner wall of the functional box and the right inner wall of the concentration box, the second stirring rod is provided on the second stirring shaft, the second stirring rod is located inside the concentration box, and a first transmission mechanism is provided between the second stirring shaft and the rotating shaft.

[0012] By adopting the above technical solution and by setting a second stirring mechanism, the second stirring shaft can drive the second stirring rod to rotate, thereby enabling the solvent pigments in the concentration tank to be stirred by the second stirring rod; it can act on the material from different directions and angles, greatly improving the uniformity of stirring and improving the mixing and dispersion efficiency of solvent pigments.

[0013] A further configuration of this application is as follows: the first transmission mechanism includes two first transmission wheels and a first transmission belt, and the first transmission wheels are fixedly sleeved on both the second stirring shaft and the rotating shaft. The first transmission wheels are located inside the functional box, and the same first transmission belt is sleeved on the two first transmission wheels.

[0014] By adopting the above technical solution and by setting up a first transmission mechanism, the rotating shaft can drive the second stirring shaft to rotate synchronously.

[0015] A further feature of this application is that the unblocking mechanism includes an unblocking shaft and an unblocking rod. The same unblocking shaft is rotatably mounted on the inner wall of the left side of the functional box and the inner wall of the right side of the discharge pipe. An unblocking rod is provided on the unblocking shaft and is located inside the discharge pipe. A second transmission mechanism is provided between the unblocking shaft and the second stirring shaft.

[0016] By adopting the above technical solution and by setting up a dredging mechanism, the dredging shaft can drive the dredging rod to rotate, which can agitate and dredge the pigment in the discharge pipe through the dredging rod, and effectively prevent the dried pigment from clogging the discharge pipe during the discharge process.

[0017] A further configuration of this application is: the second transmission mechanism includes two second transmission wheels and a second transmission belt, with the second transmission wheels fixedly sleeved on both the unclogging shaft and the second stirring shaft, the second transmission wheels being located to the left of the first transmission wheel, and the same second transmission belt being sleeved on both second transmission wheels.

[0018] By adopting the above technical solution and by setting a second transmission mechanism, the second stirring shaft can drive the unblocking shaft to rotate synchronously.

[0019] A further feature of this application is that the vacuuming mechanism includes a vacuum pump and a suction pipe, a vacuum pump is provided on the right side of the concentration tank, a suction pipe is provided between the vacuum pump and the concentration tank, the suction pipe is located below the partition, and a liquid storage mechanism is provided between the vacuum pump and the concentration tank.

[0020] By adopting the above technical solution and setting up a vacuum pump, the vacuum pump can draw air from the concentration chamber through the air extraction pipe, thus creating a vacuum environment inside the chamber. This allows for a reduction in the solvent boiling point under vacuum conditions, enabling faster evaporation of solvent pigments and significantly accelerating the drying and concentration process.

[0021] A further feature of this application is that the liquid storage mechanism includes a condenser tube and a water tank, a water tank is provided on the right side of the concentration tank, the water tank is located below the vacuum pump, and a condenser tube is provided between the water tank and the vacuum pump.

[0022] By adopting the above technical solution and setting up a liquid storage mechanism, the solvent vapor generated by evaporation enters the condenser tube via a vacuum pump. Inside the condenser tube, the vapor liquefies upon cooling, forming a liquid solvent that flows into a water tank located below the vacuum pump, thus achieving the purpose of solvent recovery and reuse.

[0023] A further configuration of this application is as follows: the heating mechanism includes a controller and a heater, the controller is provided on the front side of the function box, the heater is provided on the front side of the concentration box, and the heater, vacuum pump, motor, solenoid valve and controller are electrically connected.

[0024] By adopting the above technical solution and by setting up a heating mechanism, the heater can heat the material in the concentration tank, thereby increasing the material temperature and accelerating the solvent evaporation rate.

[0025] The beneficial effects of this application are:

[0026] (1) Through the cooperation of the motor, the first stirring shaft and the first stirring rod, the motor can drive the first stirring rod to rotate, and the first stirring rod can stir the solvent pigment below the partition, so as to promote the initial mixing of pigment and solvent.

[0027] (2) Through the cooperation of two bevel gears, a rotating shaft, two first transmission wheels, a first transmission belt, a second stirring shaft and a second stirring rod, the first stirring shaft can drive the second stirring shaft to rotate synchronously, and the second stirring rod can be used to stir the solvent pigment in the concentration tank; it can act on the material from different directions and angles, which greatly improves the uniformity of stirring and improves the mixing and dispersion efficiency of solvent pigment.

[0028] (3) Through the cooperation of two second transmission wheels, second transmission belt, unblocking shaft and unblocking rod, the second stirring shaft can drive the unblocking shaft to rotate synchronously, and the unblocking rod can stir and unblock the pigment in the discharge pipe, effectively preventing the dried pigment from clogging the discharge pipe during the discharge process, ensuring that the dried pigment can be discharged smoothly, thereby improving work efficiency. Attached Figure Description

[0029] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0030] Figure 1 This is a three-dimensional structural schematic diagram of a solvent pigment vacuum drying and concentration device according to this application;

[0031] Figure 2 This is a schematic diagram of the internal structure of the concentration chamber of a solvent pigment vacuum drying and concentration device according to this application;

[0032] Figure 3 This is a schematic diagram of the internal structure of the concentration box, function box and discharge pipe of the vacuum drying and concentration device for solvent pigments according to this application;

[0033] Figure 4 This is a schematic diagram of the structure A of a solvent pigment vacuum drying and concentration device according to this application.

[0034] In the diagram: 1. Concentration tank; 2. Functional box; 3. Partition; 4. Motor; 5. Discharge pipe; 6. Vacuum pump; 7. Water tank; 8. Bevel gear; 9. Controller; 10. Feed pipe; 101. First stirring shaft; 102. First stirring rod; 103. Second stirring shaft; 104. Second stirring rod; 201. Rotating shaft; 202. First transmission wheel; 203. First transmission belt; 204. Second transmission wheel; 205. Second transmission belt; 501. Unclogging shaft; 502. Unclogging rod; 601. Condenser; 901. Heater. Detailed Implementation

[0035] The technical solution of this application will be clearly and completely described below with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0036] See Figures 1-4 This application provides a solvent pigment vacuum drying and concentration device, including a concentration box 1, a functional box 2 fixedly installed on the left side of the concentration box 1, a partition 3 fixedly installed on the inner wall of the concentration box 1, a motor 4 fixedly installed on the top of the concentration box 1, a first stirring mechanism and a second stirring mechanism provided inside the concentration box 1; a discharge pipe 5 provided at the bottom of the concentration box 1, a solenoid valve provided on the discharge pipe 5, a clearing mechanism provided inside the discharge pipe 5, a vacuuming mechanism provided on the right side of the concentration box 1, a feed pipe 10 provided at the top of the concentration box 1, the bottom end of the feed pipe 10 extending below the partition 3, a heating mechanism provided on the concentration box 1, a rotating shaft 201 rotatably installed on the inner wall of the left side of the functional box 2, the right end of the rotating shaft 201 extending into the concentration box 1, and the partition 3 located below the rotating shaft 201.

[0037] Specifically, the first stirring mechanism includes a first stirring shaft 101 and a first stirring rod 102. The first stirring shaft 101 is fixedly installed on the output shaft of the motor 4. The bottom end of the first stirring shaft 101 extends to below the partition 3. The first stirring rod 102 is provided on the first stirring shaft 101 and is located below the partition 3. A gear mechanism is provided between the first stirring shaft 101 and the rotating shaft 201. The feed pipe 10 is located on the right side of the first stirring shaft 101.

[0038] Specifically, the gear mechanism includes two bevel gears 8. Both the first stirring shaft 101 and the right end of the rotating shaft 201 are fixedly fitted with bevel gears 8. The bevel gears 8 are located above the partition plate 3, and the two bevel gears 8 mesh with each other.

[0039] Specifically, the second stirring mechanism includes a second stirring shaft 103 and a second stirring rod 104. The same second stirring shaft 103 is rotatably mounted on the left inner wall of the functional box 2 and the right inner wall of the concentration box 1. The second stirring rod 104 is provided on the second stirring shaft 103 and is located inside the concentration box 1. A first transmission mechanism is provided between the second stirring shaft 103 and the rotating shaft 201.

[0040] Specifically, the first transmission mechanism includes two first transmission wheels 202 and a first transmission belt 203. The first transmission wheels 202 are fixedly sleeved on both the second stirring shaft 103 and the rotating shaft 201. The first transmission wheels 202 are located inside the functional box 2, and the same first transmission belt 203 is sleeved on the two first transmission wheels 202.

[0041] Specifically, the unblocking mechanism includes an unblocking shaft 501 and an unblocking rod 502. The same unblocking shaft 501 is rotatably installed on the inner left side of the functional box 2 and the inner right side of the discharge pipe 5. An unblocking rod 502 is provided on the unblocking shaft 501 and is located inside the discharge pipe 5. A second transmission mechanism is provided between the unblocking shaft 501 and the second stirring shaft 103.

[0042] Specifically, the second transmission mechanism includes two second transmission wheels 204 and a second transmission belt 205. The second transmission wheels 204 are fixedly sleeved on both the unblocking shaft 501 and the second stirring shaft 103. The second transmission wheels 204 are located to the left of the first transmission wheel 202, and the same second transmission belt 205 is sleeved on both second transmission wheels 204.

[0043] Specifically, the vacuum mechanism includes a vacuum pump 6 and an extraction pipe. The vacuum pump 6 is located on the right side of the concentration tank 1, and an extraction pipe is installed between the vacuum pump 6 and the concentration tank 1. The extraction pipe is located below the partition 3, and a liquid storage mechanism is installed between the vacuum pump 6 and the concentration tank 1.

[0044] Specifically, the liquid storage mechanism includes a condenser 601 and a water tank 7. The water tank 7 is located on the right side of the concentration tank 1 and is located below the vacuum pump 6. The same condenser 601 is provided between the water tank 7 and the vacuum pump 6.

[0045] Specifically, the heating mechanism includes a controller 9 and a heater 901. The controller 9 is located on the front side of the function box 2, and the heater 901 is located on the front side of the concentration box 1. The heater 901, vacuum pump 6, motor 4, solenoid valve and controller 9 are electrically connected.

[0046] In this application, during operation, the solvent pigment to be processed is first fed into the space below the partition 3 of the concentration tank 1 through the feed pipe 10. The operator starts the motor 4 through the controller 9 on the front side of the function box 2. The output shaft of the motor 4 can drive the first stirring shaft 101 to rotate, which can drive the first stirring rod 102 to rotate, so that the solvent pigment below the partition 3 can be stirred by the first stirring rod 102, which can achieve the purpose of promoting the initial mixing of pigment and solvent. At the same time, the first stirring shaft 101 can drive the rotating shaft 201 to rotate through two bevel gears 8. The rotating shaft 201 can drive the second stirring shaft 103 to rotate through two first transmission wheels 202 and the first transmission belt 203, which can drive the second stirring rod 104 to rotate, so that the solvent pigment in the concentration tank 1 can be stirred by the second stirring rod 104. This can achieve the purpose of acting on the material from different directions and angles, which greatly improves the uniformity of stirring and improves the mixing and dispersion efficiency of solvent pigment.

[0047] While stirring, controller 9 activates heater 901 installed in front of concentration tank 1 to heat the material inside, thereby increasing the material temperature and accelerating solvent evaporation. Simultaneously, controller 9 activates vacuum pump 6 located on the right side of concentration tank 1 to extract air from the tank through the suction pipe, creating a vacuum environment. This vacuum environment lowers the solvent boiling point, allowing for faster evaporation of the solvent pigments and significantly accelerating the drying and concentration process. The solvent vapor generated during evaporation enters condenser 601 via vacuum pump. Inside condenser 601, the vapor liquefies upon cooling, forming liquid solvent, which flows into water tank 7 located below vacuum pump 6, enabling solvent recovery and reuse.

[0048] After the solvent pigment has finished drying and concentrating, the controller 9 opens the solenoid valve on the discharge pipe 5. At this time, the second stirring shaft 103 drives the unblocking shaft 501 and the unblocking rod 502 to rotate through the two second transmission wheels 204 and the second transmission belt 205. This enables the unblocking rod 502 to stir and unblock the pigment in the discharge pipe 5, effectively preventing the dried pigment from clogging the discharge pipe 5 during the discharge process, ensuring that the dried pigment can be discharged smoothly, and thus improving work efficiency.

Claims

1. A vacuum drying and concentration apparatus for solvent pigments, characterized in that, The system includes a concentration box (1), a functional box (2) is fixedly installed on the left side of the concentration box (1), a partition (3) is fixedly installed on the inner wall of the concentration box (1), a motor (4) is fixedly installed on the top of the concentration box (1), and a first stirring mechanism and a second stirring mechanism are provided inside the concentration box (1). The concentration tank (1) is provided with a discharge pipe (5) at the bottom, a solenoid valve is provided on the discharge pipe (5), a clearing mechanism is provided inside the discharge pipe (5), a vacuuming mechanism is provided on the right side of the concentration tank (1), a feed pipe (10) is provided at the top of the concentration tank (1), the bottom end of the feed pipe (10) extends to below the partition (3), a heating mechanism is provided on the concentration tank (1), a rotating shaft (201) is rotatably installed on the left inner wall of the functional box (2), the right end of the rotating shaft (201) extends into the concentration tank (1), and the partition (3) is located below the rotating shaft (201).

2. The solvent pigment vacuum drying and concentration apparatus according to claim 1, characterized in that: The first stirring mechanism includes a first stirring shaft (101) and a first stirring rod (102). The first stirring shaft (101) is fixedly installed on the output shaft of the motor (4). The bottom end of the first stirring shaft (101) extends to below the partition (3). The first stirring rod (102) is provided on the first stirring shaft (101). The first stirring rod (102) is located below the partition (3). A gear mechanism is provided between the first stirring shaft (101) and the rotating shaft (201). The feed pipe (10) is located on the right side of the first stirring shaft (101).

3. The solvent pigment vacuum drying and concentration apparatus according to claim 2, characterized in that: The gear mechanism includes two bevel gears (8). The first stirring shaft (101) and the right end of the rotating shaft (201) are both fixedly fitted with bevel gears (8). The bevel gears (8) are located above the partition plate (3), and the two bevel gears (8) mesh with each other.

4. The solvent pigment vacuum drying and concentration apparatus according to claim 1, characterized in that: The second stirring mechanism includes a second stirring shaft (103) and a second stirring rod (104). The same second stirring shaft (103) is rotatably installed on the left inner wall of the functional box (2) and the right inner wall of the concentration box (1). The second stirring rod (104) is provided on the second stirring shaft (103). The second stirring rod (104) is located inside the concentration box (1). A first transmission mechanism is provided between the second stirring shaft (103) and the rotating shaft (201).

5. The solvent pigment vacuum drying and concentration apparatus according to claim 4, characterized in that: The first transmission mechanism includes two first transmission wheels (202) and a first transmission belt (203). The first transmission wheels (202) are fixedly sleeved on the second stirring shaft (103) and the rotating shaft (201). The first transmission wheels (202) are located inside the functional box (2). The same first transmission belt (203) is sleeved on the two first transmission wheels (202).

6. The solvent pigment vacuum drying and concentration apparatus according to claim 1, characterized in that: The unblocking mechanism includes an unblocking shaft (501) and an unblocking rod (502). The same unblocking shaft (501) is rotatably installed on the left inner wall of the functional box (2) and the right inner wall of the discharge pipe (5). An unblocking rod (502) is provided on the unblocking shaft (501). The unblocking rod (502) is located inside the discharge pipe (5). A second transmission mechanism is provided between the unblocking shaft (501) and the second stirring shaft (103).

7. The solvent pigment vacuum drying and concentration apparatus according to claim 6, characterized in that: The second transmission mechanism includes two second transmission wheels (204) and a second transmission belt (205). The second transmission wheels (204) are fixedly sleeved on both the unblocking shaft (501) and the second stirring shaft (103). The second transmission wheels (204) are located to the left of the first transmission wheel (202), and the same second transmission belt (205) is sleeved on both second transmission wheels (204).

8. The solvent pigment vacuum drying and concentration apparatus according to claim 1, characterized in that: The vacuuming mechanism includes a vacuum pump (6) and a suction pipe. The vacuum pump (6) is located on the right side of the concentration tank (1). A suction pipe is provided between the vacuum pump (6) and the concentration tank (1). The suction pipe is located below the partition (3). A liquid storage mechanism is provided between the vacuum pump (6) and the concentration tank (1).

9. The solvent pigment vacuum drying and concentration apparatus according to claim 8, characterized in that: The liquid storage mechanism includes a condenser tube (601) and a water tank (7). The water tank (7) is located on the right side of the concentration tank (1). The water tank (7) is located below the vacuum pump (6). The same condenser tube (601) is provided between the water tank (7) and the vacuum pump (6).

10. The solvent pigment vacuum drying and concentration apparatus according to claim 1, characterized in that: The heating mechanism includes a controller (9) and a heater (901). The controller (9) is provided on the front side of the functional box (2), and the heater (901) is provided on the front side of the concentration box (1). The heater (901), vacuum pump (6), motor (4), solenoid valve and controller (9) are electrically connected.

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