A dust removal device for an automatic saturation magnetizing equipment

By designing a telescopic hose and processing components in the automatic saturation magnetization equipment, dust is sucked into the dust collection cylinder and condensed using water mist, solving the problems of dust scattering and explosion risks, achieving safe and efficient dust collection and treatment, and improving the safety and efficiency of the equipment.

CN224404726UActive Publication Date: 2026-06-26HUIZHOU HONGCHANG PERMANENT MAGNETIC NEW MATERIAL TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUIZHOU HONGCHANG PERMANENT MAGNETIC NEW MATERIAL TECHNOLOGY CO LTD
Filing Date
2025-07-30
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

Existing dust removal devices are prone to dust scattering during use, resulting in low safety and difficulty in collection and treatment, posing a risk of dust explosion, and dust accumulation affects equipment performance.

Method used

A dust removal device for an automatic saturation magnetization equipment was designed. The device uses a telescopic hose and a processing component to draw dust into a dust collection cylinder. The dust is then condensed by water mist and falls onto a filter plate to prevent dust from escaping. The combination of the processing component and the filter plate structure enables safe collection.

Benefits of technology

It improves the safety of dust removal devices, reduces the risk of dust explosions, facilitates dust collection and treatment, and enhances the safety and efficiency of equipment use.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to a kind of dust removal devices for automatic saturated magnetizing equipment, belong to dust removal device technical field, including dust collecting cylinder, the inside fixed mounting of dust collecting cylinder has filter plate, the upper end of dust collecting cylinder is provided with cylinder cover, the upper end side of cylinder cover is fixedly installed fan, the input end of fan is communicated with dust collecting cylinder, the inside fixed mounting of dust collecting cylinder has placing ring, processing assembly is installed on cylinder cover, the lower part of processing assembly is located the lower end of cylinder cover, the outside side of dust collecting cylinder is fixedly installed flexible hose, the other end of flexible hose is fixedly installed dust collecting head, the utility model is installed between filter plate and processing assembly by flexible hose, so that dust can enter into dust collecting cylinder, processing assembly can make dust fall on filter plate after condensation by water mist, to avoid dust escaping in dust collecting cylinder, reduce the occurrence of explosion condition, while processing assembly can expose filter plate when cylinder cover is opened, to facilitate user to collect dust on filter plate.
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Description

Technical Field

[0001] This utility model relates to the field of dust removal device technology, and in particular to a dust removal device for an automatic saturation magnetization equipment. Background Technology

[0002] Automatic saturation magnetization equipment is an industrial device used for the efficient and precise magnetization of permanent magnet materials. Its core function is to generate a high-intensity pulsed magnetic field to bring the magnetic material to a saturation magnetization state, thereby endowing it with stable magnetic properties. This equipment is widely used in motor manufacturing, electronic components, automotive industry, medical devices, new energy technologies, and other fields, and is one of the indispensable key pieces of equipment in modern industrial production. After long-term use, dust will accumulate in the automatic saturation magnetization equipment. A large accumulation of dust can cause insulation failure, heat dissipation obstruction, signal interference, and other problems. Furthermore, dust intrusion into the conveyor belt can also cause problems. Moving parts can cause accelerated wear and increased positioning errors, and magnetic dust can cause uneven magnetization, leading to substandard performance of high-precision products and increased scrap costs. Therefore, it is necessary to regularly remove dust from automatic saturation magnetization equipment. However, in existing dust removal devices, dust will scatter inside the device during use. The large accumulation of dust can cause dust explosions when exposed to ignition factors such as electric sparks, thus affecting the safety of use. Furthermore, it is inconvenient to collect and process dust in the dust removal device where dust escapes. In view of this, this utility model is proposed. Utility Model Content

[0003] To overcome the technical defects of the existing technology, this utility model provides a dust removal device for an automatic saturation magnetization equipment, which has the effects of high safety and convenient dust collection. By installing a telescopic hose between the filter plate and the processing component, the dust can enter the dust collection cylinder. The processing component can condense the dust into water mist and then let it fall onto the filter plate, thereby preventing the dust from escaping in the dust collection cylinder and reducing the occurrence of explosions. At the same time, the processing component can expose the filter plate when the cylinder cover is opened, so that the user can easily collect the dust on the filter plate.

[0004] The technical solution adopted by this utility model is as follows: It includes a dust collection cylinder, with fuma wheels fixedly mounted in a circular array at the lower outer end of the dust collection cylinder; a water filter plate fixedly mounted inside the dust collection cylinder; a cylinder cover at the upper end of the dust collection cylinder; a fan fixedly mounted on one side of the upper end of the cylinder cover; the input end of the fan communicating with the dust collection cylinder; a placement ring fixedly mounted inside the dust collection cylinder; a dust treatment component mounted on the cylinder cover; the lower part of the treatment component located at the lower end of the cylinder cover; and a fixed... Equipped with a telescopic hose, the other end of which is fixedly fitted with a dust collection head, the structure is first moved to the location of use via the caster wheel. Then, the fan is turned on, drawing gas out of the dust collection cylinder. Dust is then drawn into the dust collection cylinder through the dust collection head and the telescopic hose. Subsequently, the processing component atomizes water and sprays it out to combine with the dust. The combined water and dust fall onto the filter plate, thus preventing dust from escaping and causing an explosion, while also facilitating dust collection for the user.

[0005] Preferably, in order to place the dust filter plate on the placement ring while preventing the placement ring from rotating when the rotating tube rotates, a sealing gasket ring is fixedly installed at the upper end of the placement ring. The processing assembly includes a dust filter plate and a rotating bearing. The dust filter plate is placed on the sealing gasket ring, and the rotating bearing is fixedly installed on the cylinder cover and the dust filter plate. A rotating tube is fixedly installed inside the rotating bearing.

[0006] Preferably, in order to complete the water recycling and achieve the goal of green environmental protection, a rotating joint is fixedly installed at the upper end of the rotating pipe, a connecting pipe is fixedly installed at the upper end of the rotating joint, a circulating water pump is fixedly installed at the other end of the connecting pipe, the circulating water pump is fixedly installed at the upper end of the cylinder cover, an inlet pipe is fixedly installed at the input end of the circulating water pump, the other end of the inlet pipe is fixedly connected to one side of the dust collection cylinder, and the inlet pipe is located below the filter plate and is connected to the inside of the dust collection cylinder.

[0007] Preferably, in order to drive the rotating tube to rotate, the processing component further includes a slow-speed motor, which is fixedly installed on the upper end of the cylinder cover. A driving bevel gear is fixedly installed on the output end of the slow-speed motor, and a driven bevel gear is fixedly installed on the upper outer side of the rotating tube. The driving bevel gear and the driven bevel gear mesh with each other.

[0008] Preferably, in order to atomize the treated water and spray it out, a water distribution box is fixedly installed at the lower end of the rotating tube, and an atomizing nozzle is fixedly installed at the lower end of the water distribution box. The atomizing nozzle is connected to the rotating tube through the water distribution box.

[0009] Preferably, in order to draw dust into the dust collection cylinder, the telescopic hose is located between the filter plate and the placement ring, and the telescopic hose is connected to the interior of the dust collection cylinder.

[0010] Preferably, in order to install the cylinder cover on the dust collection cylinder, the outer circumferential array of the cylinder cover is fixedly installed with a locking buckle, and the cylinder cover is connected to the dust collection cylinder through the locking buckle.

[0011] The beneficial effects of this utility model are: by installing the telescopic hose between the filter plate and the treatment component, dust can enter the dust collection cylinder, and the treatment component can condense the dust into water mist and then let it fall onto the filter plate, thereby preventing dust from escaping in the dust collection cylinder and reducing the occurrence of explosions. At the same time, the treatment component can expose the filter plate when the cylinder cover is opened, making it convenient for users to collect the dust on the filter plate. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0013] Figure 2 This is a half-sectional view of the overall structure of this utility model;

[0014] Figure 3 This is a half-sectional view of the dust collection cylinder and cylinder cover in this utility model;

[0015] Figure 4 This is a schematic diagram of the installation of the processing components in this utility model;

[0016] Figure 5 This is a half-sectional view of the processing component in this utility model.

[0017] Explanation of reference numerals in the attached drawings: 1. Dust collection cylinder; 2. Fuma wheel; 3. Filter plate; 4. Cylinder cover; 5. Fan; 6. Placement ring; 7. Processing component; 701. Dust filter plate; 702. Rotary bearing; 703. Rotary pipe; 704. Rotary joint; 705. Connecting pipe; 706. Circulating water pump; 707. Water inlet pipe; 708. Slow-speed motor; 709. Driving bevel gear; 7010. Driven bevel gear; 7011. Water distribution box; 7012. Atomizing nozzle; 8. Telescopic hose; 9. Dust collection head; 10. Sealing gasket ring; 11. Locking buckle. Detailed Implementation

[0018] The present invention will be further described below with reference to the accompanying drawings:

[0019] like Figures 1-5As shown, this embodiment provides a dust removal device for an automatic saturation magnetization equipment, including a dust collection cylinder 1. A fuma wheel 2 is fixedly mounted in a circular array at the lower outer end of the dust collection cylinder 1. A filter plate 3 is fixedly mounted inside the dust collection cylinder 1. A cylinder cover 4 is provided at the upper end of the dust collection cylinder 1. A fan 5 is fixedly mounted on one side of the upper end of the cylinder cover 4. The input end of the fan 5 is connected to the dust collection cylinder 1. A placement ring 6 is fixedly mounted inside the dust collection cylinder 1. A dust treatment component 7 is installed on the cylinder cover 4, with the lower part of the treatment component 7 located at the lower end of the cylinder cover 4. The dust collection cylinder 1... A telescopic hose 8 is fixedly installed on one side of the exterior, and a dust collection head 9 is fixedly installed at the other end of the telescopic hose 8. In use, the structure is first moved to the location of use by the fuma wheel 2, and then the fan 5 is turned on. The fan 5 can draw out the gas in the dust collection cylinder 1, so that the dust can be sucked into the dust collection cylinder 1 through the dust collection head 9 and the telescopic hose 8. Then the treatment component 7 can atomize water and spray it out to combine with the dust. The combined water and dust fall onto the water filter plate 3, which can prevent the dust from escaping and causing an explosion, and at the same time facilitate the user to collect the dust.

[0020] As a technical optimization solution of this utility model, specifically as follows: Figure 1As shown, a sealing gasket ring 10 is fixedly installed on the upper end of the placement ring 6. The processing assembly 7 includes a dust filter plate 701 and a rotating bearing 702. The dust filter plate 701 is placed on the sealing gasket ring 10. The rotating bearing 702 is fixedly installed on the cylinder cover 4 and the dust filter plate 701. A rotating tube 703 is fixedly installed inside the rotating bearing 702. A rotating joint 704 is fixedly installed on the upper end of the rotating tube 703. A connecting pipe 705 is fixedly installed on the upper end of the rotating joint 704. A circulating water pump 706 is fixedly installed on the other end of the connecting pipe 705. The circulating water pump 706 is fixedly installed on the upper end of the cylinder cover 4. A water inlet pipe 707 is fixedly installed at the input end of the circulating water pump 706. The other end of the water inlet pipe 707 is fixedly connected to one side of the dust collection cylinder 1. The water inlet pipe 707 is located below the filter plate 3 and is connected to the inside of the dust collection cylinder 1. The water inlet pipe 707 is a flexible pipe. The processing component 7 also includes a slow-speed motor 708, which is fixedly installed on the upper end of the cylinder cover 4. A driving bevel gear 709 is fixedly installed at the output end of the slow-speed motor 708. A driven bevel gear 7010 is fixedly installed on the upper outer side of the rotating tube 703. The driving bevel gear 709 and the driven bevel gear 7010 are connected together. A bevel gear 7010 meshes with the rotating tube 703. A water distribution box 7011 is fixedly installed at the lower end of the rotating tube 703, and an atomizing nozzle 7012 is fixedly installed at the lower end of the water distribution box 7011. The atomizing nozzle 7012 is connected to the rotating tube 703 through the water distribution box 7011. During use, the treated water that does not combine with dust will be filtered through the water filter plate 3 and fall into the lower end of the dust collection cylinder 1. Then, the circulating water pump 706 pumps the treated water into the rotating tube 703 through the water inlet pipe 707 and the connecting pipe 705. After that, the treated water is atomized by the atomizing nozzle 7012 through the water distribution box 7011 and sprayed into the dust collection cylinder 1. The combination of dust and water enables the recycling of treated water, thus saving water resources. During atomization, the slow-speed motor 708 drives the rotating tube 703 to rotate via the active bevel gear 709 and the driven bevel gear 7010, which in turn drives the water distribution box 7011 and the atomizing nozzle 7012 to rotate. This improves the uniformity of the atomized water spray and enhances the efficiency and effectiveness of the combination of atomized water and dust. Meanwhile, the rotating joint 704 can transport the treated water without affecting the rotation of the rotating tube 703, and the dust filter plate 701 prevents dust from being discharged through the fan 5, thus improving the dust removal effect.

[0021] The telescopic hose 8 is located between the filter plate 3 and the placement ring 6, and the telescopic hose 8 is connected to the inside of the dust collection cylinder 1. The outer circumferential array of the cylinder cover 4 is fixedly installed with a locking buckle 11. The cylinder cover 4 is connected to the dust collection cylinder 1 through the locking buckle 11. In use, the cylinder cover 4 can be fixed on the dust collection cylinder 1 through the locking buckle 11. At the same time, the dust collection head 9 can be moved to any position through the telescopic hose 8, which is convenient for users.

[0022] The foregoing has shown and described the basic principles, main features, and advantages of this invention. Those skilled in the art should understand that this invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this invention. Various changes and modifications may be made to this invention without departing from its spirit and scope. All such changes and modifications fall within the scope of this invention as defined by the appended claims and their equivalents.

Claims

1. A dust removal device for an automatic saturation magnetization equipment, comprising a dust collection cylinder (1), wherein a fuma wheel (2) is fixedly mounted in a circular array on the lower outer side of the dust collection cylinder (1), characterized in that: A filter plate (3) is fixedly installed inside the dust collection cylinder (1). A cylinder cover (4) is provided at the upper end of the dust collection cylinder (1). A fan (5) is fixedly installed on one side of the upper end of the cylinder cover (4). The input end of the fan (5) is connected to the dust collection cylinder (1). A placement ring (6) is fixedly installed inside the dust collection cylinder (1). A dust treatment component (7) is installed on the cylinder cover (4). The lower part of the treatment component (7) is located at the lower end of the cylinder cover (4). A telescopic hose (8) is fixedly installed on one side of the outside of the dust collection cylinder (1). A dust collection head (9) is fixedly installed at the other end of the telescopic hose (8).

2. The dust removal device for the automatic saturation magnetization equipment according to claim 1, characterized in that: A sealing gasket ring (10) is fixedly installed at the upper end of the placement ring (6). The processing component (7) includes a dust filter plate (701) and a rotating bearing (702). The dust filter plate (701) is placed on the sealing gasket ring (10). The rotating bearing (702) is fixedly installed on the cylinder cover (4) and the dust filter plate (701). A rotating tube (703) is fixedly installed inside the rotating bearing (702).

3. The dust removal device for the automatic saturation magnetization equipment according to claim 2, characterized in that: A rotating joint (704) is fixedly installed at the upper end of the rotating pipe (703), a connecting pipe (705) is fixedly installed at the upper end of the rotating joint (704), a circulating water pump (706) is fixedly installed at the other end of the connecting pipe (705), and the circulating water pump (706) is fixedly installed at the upper end of the cylinder cover (4).

4. The dust removal device for the automatic saturation magnetization equipment according to claim 3, characterized in that: The input end of the circulating water pump (706) is fixedly installed with an inlet pipe (707). The other end of the inlet pipe (707) is fixedly connected to one side of the dust collection cylinder (1). The inlet pipe (707) is located below the filter plate (3). The inlet pipe (707) is connected to the inside of the dust collection cylinder (1). The inlet pipe (707) is a soft pipe.

5. The dust removal device for the automatic saturation magnetization equipment according to claim 4, characterized in that: The processing component (7) also includes a slow motor (708), which is fixedly installed on the upper end of the cylinder cover (4). The output end of the slow motor (708) is fixedly installed with a driving bevel gear (709), and the outer upper part of the rotating tube (703) is fixedly installed with a driven bevel gear (7010). The driving bevel gear (709) and the driven bevel gear (7010) mesh with each other.

6. The dust removal device for the automatic saturation magnetization equipment according to claim 5, characterized in that: A water distribution box (7011) is fixedly installed at the lower end of the rotating tube (703), and an atomizing nozzle (7012) is fixedly installed at the lower end of the water distribution box (7011). The atomizing nozzle (7012) is connected to the rotating tube (703) through the water distribution box (7011).

7. The dust removal device for the automatic saturation magnetization equipment according to claim 1, characterized in that: The telescopic hose (8) is located between the filter plate (3) and the placement ring (6), and the telescopic hose (8) is connected to the interior of the dust collection cylinder (1).

8. The dust removal device for the automatic saturation magnetization equipment according to claim 1, characterized in that: The outer circumferential array of the cylinder cover (4) is fixedly installed with a buckle (11), and the cylinder cover (4) is connected to the dust collection cylinder (1) through the buckle (11).