A granulator using an insert distributor

Abstract

The utility model discloses a granulator with plug -in distributor relates to granulator technical field, including granulator body, the granulator body upper end is provided with the support box, is provided with plug -in distributor mechanism in the support box, and plug -in distributor mechanism includes: distribution shell, distribution shell lower port is located on the granulator body upper end, distribution board is inserted in the distribution shell. The utility model discloses design structure is reasonable, it can make distribution shell, distribution board produce high -frequency reciprocating motion through drive motor, and thus break the " static accumulation tendency " of material on distribution board through the continuous displacement change, avoid material and concentrate accumulation in the local area of distribution board because of gravity or viscosity, can significantly improve material distribution uniformity, simultaneously, the " mechanical vibration effect " of high -frequency displacement produces, can make the material that sticks in the hole edge drop, can reduce the risk of blockage, improve the continuous operation ability of equipment.

Description

Technical Field

[0001] This utility model relates to the field of granulator technology, specifically a granulator employing an insertion distributor. Background Technology

[0002] In numerous industrial sectors such as chemical, pharmaceutical, food, and building materials, granulators are key equipment for achieving the granulation of materials. Their performance directly affects the quality, production efficiency, and production cost of granulated products. Among these, the uniform distribution of materials before granulation is the core element in ensuring consistent particle size, density, and quality. As a crucial component in the granulator responsible for material distribution, the distributor's effectiveness plays a decisive role in the success or failure of subsequent granulation processes.

[0003] However, traditional granulator distributors are usually fixed. In actual operation, due to factors such as the material's own gravity, viscosity and flow inertia, the material is prone to "static accumulation tendency" on the distribution plate. That is, the material tends to concentrate in specific areas such as the middle or edge of the distribution plate, resulting in large differences in the material flow rate and thickness through the distribution holes at different positions of the distribution plate, thus causing uneven material distribution.

[0004] To address these issues, we offer a granulator employing an insert distributor. Utility Model Content

[0005] 1) Technical problems to be solved

[0006] This utility model proposes a granulator using an insert-type distributor. Through the cooperation between the support box, the distribution shell, the distribution plate, the drive motor, the rotating rod, the moving rod, and the connecting rod, it solves the problem that in traditional granulator distributors, the material tends to form a "static accumulation trend" on the distribution plate, resulting in large differences in the material flow rate and thickness through the distribution holes at different positions of the distribution plate, thus causing uneven material distribution.

[0007] (ii) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a granulator employing an insertable distributor, comprising a granulator body, a support box being provided at the upper end of the granulator body, and an insertable distributor mechanism being provided inside the support box, the insertable distributor mechanism comprising:

[0009] A distribution shell, the lower port of which is located at the upper end of the granulator body;

[0010] A distribution plate, which is inserted into a distribution shell, and distribution holes are evenly distributed inside the distribution plate;

[0011] A support plate is connected to the outer end of the distribution shell. A guide rail is provided on both sides of the support plate, and a roller is rotatably connected inside the guide rail.

[0012] A drive motor is located at the outer end of the distribution shell, and a rotating rod is connected to the drive end of the drive motor;

[0013] A movable rod, which is connected to the outer end of the distribution shell;

[0014] A connecting rod, the two ends of which are rotatably connected to a moving rod and a rotating rod, respectively.

[0015] Furthermore, the upper end of the granulator body is configured as a feed inlet and the lower end as a discharge outlet, and the distribution plate is located directly above the feed inlet of the granulator body.

[0016] Furthermore, the bottom plate at the lower end of the distribution shell has a groove, and the lower end of the distribution plate is connected to a protrusion. The protrusion is inserted into the groove of the distribution shell, and the inner wall of the support box is connected to a first support frame. The first guide rail is located in the first support frame.

[0017] Furthermore, the insertable distributor mechanism also includes a door panel located at the side end of the support box, and a sealing strip is provided at the connection between the door panel and the support box.

[0018] Furthermore, the insertable distributor mechanism also includes: a fixed plate connected inside the door panel, a drive motor connected to the side end of the fixed plate, a fixed sleeve connected to the side end of the fixed plate, and a moving rod slidably connected inside the fixed sleeve.

[0019] Furthermore, a control panel is provided at the outer end of the door panel, and a protective sleeve is connected to the outer end of the door panel. The fixing plate and the drive motor are located inside the protective sleeve.

[0020] Furthermore, a feeding hopper is connected to the upper end of the support box, the feeding hopper is located directly above the distribution plate, locking plates are connected to both sides of the support box, and an insert plate is rotatably connected to the outer end of the door panel, the insert plate being able to be inserted into the locking plate.

[0021] Furthermore, a second guide rail is connected to the inner side of the door panel, and a roller is rotatably connected inside the second guide rail. A second support frame is connected to the inner wall of the support box, and the second guide rail is located inside the second support frame.

[0022] (iii) Beneficial effects:

[0023] Compared with existing technologies, this granulator employing an insert distributor has the following advantages:

[0024] I. This granulator, employing an insertion-type distributor, features a drive motor and a moving rod at the outer end of the distribution shell. The drive motor, when activated, rotates the rotating rod, which in turn drives the moving rod in a high-frequency reciprocating motion via a connecting rod. With the assistance of the first guide rail, this high-frequency reciprocating motion of the distribution shell and distribution plate breaks the "static accumulation tendency" of material on the distribution plate through continuous displacement changes. This prevents material from accumulating in localized areas (such as the center or edges) due to gravity or viscosity, resulting in a more balanced material flow and thickness at each location when the material passes through the distribution holes. This significantly improves material distribution uniformity and ensures consistent particle quality. Simultaneously, the "mechanical vibration effect" (similar to slight shaking) generated by the high-frequency displacement causes material stuck at the edges of the distribution holes to dislodge, reducing the risk of blockage and improving the equipment's continuous operation capability.

[0025] Second, the granulator using an insert-type distributor is equipped with a second guide rail and a second support frame. The distributor shell and distributor plate can enter and exit the support box through the second guide rail. The design of the insert-type distributor makes it very convenient to install and disassemble. Operators can easily insert or pull it out. When the distributor malfunctions or the distributor plate needs to be replaced, it can greatly shorten the maintenance and replacement time and improve production efficiency. Attached Figure Description

[0026] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0027] Figure 1 This is a schematic diagram of the overall structure of the granulator using an insertion distributor according to this utility model;

[0028] Figure 2 This is a schematic diagram of the distribution shell structure of the granulator using an insert-type distributor according to this utility model;

[0029] Figure 3 This is a schematic diagram of the lower end structure of the distribution plate of the granulator using an insert-type distributor according to this utility model;

[0030] Figure 4 This is a schematic diagram of the moving rod structure of the granulator using an insertion distributor according to this utility model;

[0031] Figure 5 This is a side cross-sectional view of the granulator using an insert distributor according to this utility model;

[0032] Figure 6This is a schematic cross-sectional view of the protective casing of the granulator using an insert-type distributor according to this utility model.

[0033] In the diagram: 1. Granulator body; 2. Support box; 3. Distribution shell; 4. Distribution plate; 5. Support plate; 6. No. 1 guide rail; 7. Drive motor; 8. Rotating rod; 9. Moving rod; 10. Connecting rod; 11. No. 1 support frame; 12. Door panel; 13. Fixing plate; 14. Fixing sleeve; 15. Protective sleeve; 16. Feeding hopper; 17. Locking plate; 18. Inserting plate; 19. No. 2 guide rail; 20. No. 2 support frame. Detailed Implementation

[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0035] like Figures 1-6 As shown, this utility model provides a technical solution: a granulator using an insertable distributor, including a granulator body 1, a support box 2 at the upper end of the granulator body 1, and an insertable distributor mechanism inside the support box 2. The insertable distributor mechanism includes: a distribution shell 3, a distribution plate 4, a support plate 5, a drive motor 7, a moving rod 9, and a connecting rod 10.

[0036] The lower end of the distribution shell 3 is located at the upper end of the granulator body 1. The upper end of the granulator body 1 is set as the feed port and the lower end is set as the discharge port. The distribution plate 4 is located directly above the feed port of the granulator body 1, so that the material falling from the distribution plate 4 can just enter the granulator body 1. The distribution plate 4 is inserted into the distribution shell 3. The distribution plate 4 has evenly distributed holes. The bottom plate at the lower end of the distribution shell 3 has a groove. The lower end of the distribution plate 4 is connected to a protrusion. The protrusion is inserted into the groove of the distribution shell 3, so as to constrain the position of the distribution plate 4 and prevent it from tilting or rotating.

[0037] The support plate 5 is connected to the outer end of the distribution shell 3. A guide rail 6 is provided on both sides of the support plate 5. A roller is rotatably connected inside the guide rail 6. A support frame 11 is connected to the inner wall of the support box 2. The guide rail 6 is located inside the support frame 11, and its roller is rotatably connected inside the support frame 11, which facilitates the movement of the distribution shell 3.

[0038] The drive motor 7 is located at the outer end of the distribution shell 3. The drive end of the drive motor 7 is connected to the rotating rod 8. The moving rod 9 is connected to the outer end of the distribution shell 3. The two ends of the connecting rod 10 are rotatably connected to the moving rod 9 and the rotating rod 8, respectively. When the drive motor 7 starts, it will drive the rotating rod 8 to rotate, which will drive the moving rod 9 to move through the connecting rod 10.

[0039] The insert-type distributor mechanism also includes: a door panel 12, which is located on the side of the support box 2. A sealing strip is provided at the connection between the door panel 12 and the support box 2. The insert-type distributor mechanism also includes: a fixing plate 13, which is connected inside the door panel 12. A drive motor 7 is connected to the side of the fixing plate 13 to fix the position of the drive motor 7. A fixing sleeve 14 is connected to the side of the fixing plate 13. A moving rod 9 is slidably connected inside the fixing sleeve 14 to constrain the moving rod 9 so that it can only slide inside the fixing sleeve 14.

[0040] The door panel 12 is connected to a second guide rail 19 on the inner side. A roller is rotatably connected inside the second guide rail 19. The second support frame 20 is connected to the inner wall of the support box 2. The second guide rail 19 is located inside the second support frame 20, thereby supporting the door panel 12 and enabling the distribution shell 3 and distribution plate 4 to be inserted into and pulled out of the support box 2.

[0041] A control panel is provided at the outer end of the door panel 12 to control the operation of the device. A protective sleeve 15 is connected to the outer end of the door panel 12. The fixing plate 13 and the drive motor 7 are located inside the protective sleeve 15 for protection. A feeding hopper 16 is connected to the upper end of the support box 2. The feeding hopper 16 is located directly above the distribution plate 4. Locking plates 17 are connected to both sides of the support box 2. An insert plate 18 is rotatably connected to the outer end of the door panel 12. The insert plate 18 can be inserted into the locking plate 17 to lock the door panel 12.

[0042] Working principle: During use, select a distribution plate 4 with an appropriate size of distribution hole according to the volume of the material. Install the distribution plate 4 into the distribution shell 3, and then move it within the second support frame 20 via the second guide rail 19. This inserts the distribution shell 3 and distribution plate 4 into the support box 2, connecting the door panel 12 to the support box 2. Then, use the insert plate 18 to connect with the locking plate 17 to lock the door panel 12. Add the material to the device through the feeding hopper 16, start the drive motor 7, which will drive the rotating rod 8 to rotate. The rotation of the rotating rod 8 drives the moving rod 9 to perform high-frequency reciprocating motion through the connecting rod 10. With the assistance of the first guide rail 6, the distribution shell 3 and distribution plate 4 perform high-frequency reciprocating motion. This continuous displacement change breaks the "static accumulation trend" of the material on the distribution plate 4, making the material flow and thickness more balanced at each position when the material passes through the distribution holes of the distribution plate 4. At the same time, the "mechanical vibration effect" (similar to slight shaking) generated by the high-frequency displacement can cause the material stuck at the edge of the distribution hole to fall off, which can reduce the risk of blockage and improve the continuous operation capability of the equipment.

[0043] In the description of this utility model, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "middle", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0044] However, the above description is only a specific embodiment of this utility model and should not be construed as limiting the scope of implementation of this utility model. Therefore, any substitution of equivalent components or equivalent changes and modifications made in accordance with the scope of protection of this utility model should still fall within the scope of the claims of this utility model.

Claims

1. A granulator employing an insert distributor, comprising a granulator body (1), characterized in that: The granulator body (1) is provided with a support box (2) at its upper end, and an insertion distributor mechanism is provided inside the support box (2). The insertion distributor mechanism includes: Distribution shell (3), the lower port of which is located at the upper end of the granulator body (1); Distribution plate (4), the distribution plate (4) is inserted into the distribution shell (3), and the distribution plate (4) is uniformly provided with distribution holes; Support plate (5), the support plate (5) is connected to the outer end of the distribution shell (3), and a first guide rail (6) is provided on both sides of the support plate (5), and a roller is rotatably connected in the first guide rail (6); A drive motor (7) is located at the outer end of the distribution shell (3), and a rotating rod (8) is connected to the drive end of the drive motor (7); A movable rod (9) is connected to the outer end of the distribution shell (3); The connecting rod (10) is rotatably connected at both ends to the moving rod (9) and the rotating rod (8).

2. A granulator employing an insert distributor according to claim 1, characterized in that: The upper end of the granulator body (1) is configured as a feed inlet and the lower end as a discharge outlet. The distribution plate (4) is located directly above the feed inlet of the granulator body (1).

3. A granulator employing an insert distributor according to claim 1, characterized in that: The bottom plate of the distribution shell (3) has a groove, and the bottom of the distribution plate (4) is connected to a protrusion. The protrusion is inserted into the groove of the distribution shell (3). The inner wall of the support box (2) is connected to a first support frame (11), and the first guide rail (6) is located in the first support frame (11).

4. A granulator employing an insert distributor according to claim 1, characterized in that: The insert-type distributor mechanism also includes a door panel (12), which is located at the side end of the support box (2), and a sealing strip is provided at the connection between the door panel (12) and the support box (2).

5. A granulator employing an insert distributor according to claim 4, characterized in that: The insertable distributor mechanism also includes: a fixed plate (13) connected inside the door panel (12), a drive motor (7) connected to the side of the fixed plate (13), a fixed sleeve (14) connected to the side of the fixed plate (13), and a moving rod (9) slidably connected inside the fixed sleeve (14).

6. A granulator employing an insert distributor according to claim 5, characterized in that: The door panel (12) is provided with a control panel at its outer end, and a protective sleeve (15) is connected to the outer end of the door panel (12). The fixing plate (13) and the drive motor (7) are located inside the protective sleeve (15).

7. A granulator employing an insert distributor according to claim 4, characterized in that: The upper end of the support box (2) is connected to a feeding hopper (16), which is located at the top of the distribution plate (4). Locking plates (17) are connected to both sides of the support box (2). A plug plate (18) is rotatably connected to the outer end of the door panel (12), and the plug plate (18) can be inserted into the locking plate (17).

8. A granulator employing an insert distributor according to claim 4, characterized in that: The door panel (12) is connected to a second guide rail (19) on its inner side. A roller is rotatably connected inside the second guide rail (19). The inner wall of the support box (2) is connected to a second support frame (20). The second guide rail (19) is located inside the second support frame (20).

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