Clean room cross contamination prevention material transfer buffer
By designing a material transfer buffer room with a rotating structure and disinfection system in the cleanroom, the problems of inconvenient air exhaust and material removal are solved, realizing air circulation and material disinfection, reducing the risk of cross-contamination, and improving the safety and efficiency of the cleanroom.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU JIESHUN ENGINEERING TECHNOLOGY CO LTD
- Filing Date
- 2025-07-07
- Publication Date
- 2026-06-26
Smart Images

Figure CN224405166U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material transfer technology, specifically a material transfer buffer room in a cleanroom to prevent cross-contamination. Background Technology
[0002] A cleanroom, also known as a dust-free room or cleanroom, is a specially designed room that eliminates airborne particles, harmful gases, bacteria, and other contaminants within a defined space. It controls temperature, humidity, cleanliness, pressure, airflow speed and distribution, noise and vibration, lighting, and static electricity within specific requirements. Material transfer buffer rooms, on the other hand, are transitional spaces between clean and non-clean areas, or between areas of different cleanliness levels. They are primarily used for material transfer to prevent cross-contamination and ensure the clean area's environment is unaffected by external pollution or interference between areas of different cleanliness levels. They typically have two or more doors connecting different areas, and these doors cannot be opened simultaneously, creating an "airlock" effect. The internal space is generally small but rationally planned, with shelves or platforms for storing materials. Some buffer rooms are also equipped with pass-through windows with interlocking devices, preventing both doors from opening simultaneously. This facilitates the rapid transfer of small items, improving efficiency while preventing excessive airflow. However, existing material transfer buffer rooms, when in use, make it inconvenient to exhaust air from the transfer area, hindering air circulation and making it difficult to retrieve materials from within. Utility Model Content
[0003] The purpose of this invention is to provide a material transfer buffer room in a cleanroom to prevent cross-contamination, thereby solving the problems mentioned in the background art, such as inconvenience in exhausting air from the transfer room, lack of air circulation within the room, and inconvenience in retrieving materials from the room.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a material transfer buffer room in a clean room to prevent cross-contamination, including a transfer box, wherein a cover first and a cover second are symmetrically rotated on the surface of the transfer box, and an air box is installed inside the transfer box;
[0005] Water tanks are symmetrically installed on the surface of the transfer box, and water pumps are installed on the surface of the water tanks. Pipes are installed on the surface of the water pumps, and the ends of the pipes are inserted into the transfer box and connected to atomizing nozzles. Ultraviolet lamp boxes are symmetrically installed on the inner wall of the transfer box.
[0006] The transfer box has a rotating structure inside, which includes: a motor installed inside the air box, with a rotating shaft connected to the end of the motor's output shaft; a fan connected to the surface of the rotating shaft; a filter embedded in the bottom surface of the air box; a speed reducer installed at the bottom of the filter; the output shaft of the rotating shaft passing through the filter and connected to the speed reducer; a placement plate connected to the end of the output shaft of the speed reducer; an infrared sensor installed on one side surface of the second cover; an exhaust pipe connected to the surface of the air box; an air inlet pipe installed on the surface of the second cover; and a solenoid valve installed inside the air inlet pipe.
[0007] Preferably, the transfer box is configured as a hollow structure, and lid one and lid two are symmetrically arranged on both sides of the opening of the transfer box, and an air outlet is provided on the top of the transfer box.
[0008] Using the above technical solution, cover one and cover two are opened alternately, making it convenient to take out the materials inside the transfer box.
[0009] Preferably, the atomizing nozzles are symmetrically arranged on both sides of the transfer box, and the positions of the atomizing nozzles and the ultraviolet lamp box are staggered.
[0010] Using the above technical solution, the atomizing nozzle can spray disinfectant into the inside of the transfer box to disinfect the inside of the transfer box.
[0011] Preferably, the rotating shaft and the filter screen are rotatably connected, and the positions of the fan and the filter screen are correspondingly set.
[0012] Using the above technical solution, the motor drives the rotating shaft to rotate, causing the rotating shaft to rotate inside the filter screen.
[0013] Preferably, the bottom of the placement plate is in contact with the bottom surface of the transfer box, and the transfer box and the placement plate are rotatably connected.
[0014] Using the above technical solution, the reducer drives the placement plate to rotate, causing the placement plate to rotate at the bottom of the transfer box.
[0015] Preferably, the placement plate is configured as a cylindrical structure, and the atomizing nozzles are symmetrically arranged on both sides of the placement plate.
[0016] Using the above technical solution, the material is placed on the surface of the placement plate, causing the placement plate to rotate the material.
[0017] Compared with the prior art, the beneficial effects of this utility model are: the material transfer buffer room in the cleanroom prevents cross-contamination.
[0018] 1. A rotating structure is set up. Through the cooperation between the fan, exhaust pipe and air inlet pipe, the air in the chamber can be effectively discharged and circulated. The fan rotation generates airflow, which is filtered by the filter screen and discharged through the exhaust pipe. At the same time, the air inlet pipe draws in clean air under the control of the solenoid valve, reducing pollutant residue and preventing cross-contamination.
[0019] 2. Atomizing nozzles and ultraviolet lamp boxes are installed. The atomizing nozzles spray disinfectant water from the water tank into the transfer box to disinfect the materials. At the same time, the ultraviolet lamp box works together to thoroughly disinfect the internal space of the transfer box, the placement plate and the surface of the materials. Attached Figure Description
[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0021] Figure 2 This is a three-dimensional structural diagram of the internal installation of the transfer box of this utility model;
[0022] Figure 3 This is a three-dimensional structural diagram of the mounting plate of this utility model;
[0023] Figure 4 This is a three-dimensional structural diagram of the installation of the ultraviolet lamp box of this utility model.
[0024] In the diagram: 10, transfer box; 20, lid one; 30, lid two;
[0025] 40. Water tank; 401. Water pump; 402. Pipeline; 403. Atomizing nozzle; 404. Ultraviolet lamp box;
[0026] 50. Bellows; 501. Motor; 502. Rotating shaft; 503. Fan; 504. Placement plate; 505. Filter screen; 506. Reducer; 507. Infrared sensor; 508. Exhaust pipe; 509. Intake pipe; 5010. Solenoid valve. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] Please see Figure 1-4This utility model provides a technical solution: a material transfer buffer room in a clean room to prevent cross-contamination, including a transfer box 10, a first cover 20, a second cover 30, a water tank 40, a water pump 401, a pipe 402, an atomizing nozzle 403, an ultraviolet lamp box 404, a wind box 50, a motor 501, a rotating shaft 502, a fan 503, a placement plate 504, a filter screen 505, a reducer 506, an infrared sensor 507, an exhaust pipe 508, an air inlet pipe 509, and a solenoid valve 5010;
[0029] This material transfer buffer room is designed for easy venting, and the specific implementation method is as follows:
[0030] The transfer box 10 has an internal rotating structure, which includes: a motor 501 installed inside the air box 50, with a rotating shaft 502 connected to the output shaft of the motor 501; a fan 503 connected to the surface of the rotating shaft 502; a filter 505 embedded in the bottom surface of the air box 50; a reducer 506 installed at the bottom of the filter 505; the output shaft of the rotating shaft 502 passing through the filter 505 and connected to the reducer 506; and a placement plate 504 connected to the end of the output shaft of the reducer 506. An infrared sensor is installed on one side of the cover 30. The linear sensor 507 and the air box 50 are connected to an exhaust pipe 508. An air inlet pipe 509 is installed on the surface of the cover 30, and a solenoid valve 5010 is installed inside the air inlet pipe 509. The rotating shaft 502 is rotatably connected to the filter screen 505, and the fan 503 is positioned correspondingly to the filter screen 505. The bottom of the placement plate 504 is in contact with the bottom surface of the transfer box 10, and the transfer box 10 is rotatably connected to the placement plate 504. The placement plate 504 is set as a cylindrical structure, and the atomizing nozzles 403 are symmetrically arranged on both sides of the placement plate 504.
[0031] During installation, place cover 20 inside the cleanroom and cover 20 outside the cleanroom. Open cover 20 and allow it to rotate on the surface of transfer box 10. This allows materials to be placed on the surface of placement plate 504. Then close cover 20 and disinfect the materials using atomizing nozzle 403. Simultaneously, start solenoid valve 5010 and motor 501. Motor 501 drives rotating shaft 502 to rotate, which in turn drives surface fan 503 to rotate on the surface of filter screen 505. This allows humid gas inside transfer box 10 to enter air box 50. The air box 50 then transmits the gas to exhaust pipe 508, which discharges the gas. Exhaust pipe 508 is equipped with a one-way valve to prevent gas backflow. At the same time, solenoid valve 5010 opens, allowing gas inside the cleanroom to enter transfer box 10 through air inlet pipe 509.
[0032] Simultaneously, the rotating shaft 502 transmits power to the reducer 506, causing the reducer 506 to drive the placement plate 504 to rotate. At the same time, the rotation speed of the placement plate 504 relative to the rotating shaft 502 decreases, causing the placement plate 504 to rotate inside the transfer box 10. This rotation of the placement plate 504 causes the surface material to rotate, allowing the atomizing nozzle 403 to spray it in all directions. After the gas is discharged, the motor 501 is turned off, and the solenoid valve 5010 is also turned off. At the same time, the reducer 506 reduces the rotation speed of the placement plate 504. At this time, the infrared sensor 507 senses the position of the material, which sends an electrical signal to the control device to keep the material positioned on one side of the cover 30. Then, the cover 30 is opened, allowing the material to be easily removed.
[0033] This material transfer buffer room can disinfect materials. The specific implementation method is as follows:
[0034] The surface of the transfer box 10 is symmetrically and rotatably equipped with a first cover 20 and a second cover 30. An air box 50 is installed inside the transfer box 10. A water tank 40 is symmetrically installed on the surface of the transfer box 10. A water pump 401 is installed on the surface of the water tank 40. A pipe 402 is installed on the surface of the water pump 401. The end of the pipe 402 is inserted into the transfer box 10 and connected to an atomizing nozzle 403. An ultraviolet lamp box 404 is symmetrically installed on the inner wall of the transfer box 10. The transfer box 10 is designed as a hollow structure. The first cover 20 and the second cover 30 are symmetrically arranged on both sides of the opening of the transfer box 10. An air outlet is provided on the top of the transfer box 10. The atomizing nozzles 403 are symmetrically arranged on both sides of the transfer box 10, and the positions of the atomizing nozzles 403 and the ultraviolet lamp boxes 404 are staggered.
[0035] After the material is placed on the surface of the placement plate 504, the water pump 401 is started. The water pump 401 draws disinfectant water from the water tank 40 and transfers the disinfectant water to the pipe 402. The disinfectant water passes through the pipe 402 and the atomizing nozzle 403, and is sprayed out through the atomizing nozzle 403, so that the disinfectant water is sprayed on the surface of the material. After the disinfectant water cleaning is completed, the ultraviolet lamp box 404 is turned on to irradiate the material and disinfect it. Then the cover 30 is opened.
[0036] Working principle: When using the material transfer buffer room in this cleanroom to prevent cross-contamination, it is equipped with atomizing nozzles 403, ultraviolet lamp box 404 and air box 50 to disinfect materials. It is also equipped with infrared sensor 507, exhaust pipe 508, air inlet pipe 509 and solenoid valve 5010 to facilitate exhaust and increase the overall practicality.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A material transfer buffer room in a clean room to prevent cross-contamination, comprising a transfer box (10), wherein a cover one (20) and a cover two (30) are symmetrically rotated on the surface of the transfer box (10), and an air box (50) is installed inside the transfer box (10). Its features are: Water tanks (40) are symmetrically installed on the surface of the transfer box (10), and a water pump (401) is installed on the surface of the water tank (40). A pipe (402) is installed on the surface of the water pump (401), and the end of the pipe (402) is inserted into the transfer box (10) and connected to an atomizing nozzle (403). Ultraviolet lamp boxes (404) are symmetrically installed on the inner wall of the transfer box (10). The transfer box (10) is provided with a rotating structure inside, and the rotating structure includes: a motor (501) installed inside the air box (50), and a rotating shaft (502) connected to the end of the output shaft of the motor (501), a fan (503) connected to the surface of the rotating shaft (502), a filter screen (505) embedded in the bottom surface of the air box (50), a reducer (506) installed at the bottom of the filter screen (505), and the output shaft of the rotating shaft (502) passing through the filter screen (505) and connected to the reducer (506), and a placement plate (504) connected to the end of the output shaft of the reducer (506), an infrared sensor (507) installed on one side surface of the cover (30), an exhaust pipe (508) connected to the surface of the air box (50), an air inlet pipe (509) installed on the surface of the cover (30), and a solenoid valve (5010) installed inside the air inlet pipe (509).
2. The material transfer buffer room for preventing cross-contamination in a cleanroom according to claim 1, characterized in that: The transfer box (10) is configured as a hollow structure, and the first cover (20) and the second cover (30) are symmetrically arranged on both sides of the opening of the transfer box (10). The top of the transfer box (10) is provided with an air outlet.
3. A material transfer buffer room for preventing cross-contamination in a cleanroom according to claim 1, characterized in that: The atomizing nozzles (403) are symmetrically arranged on both sides of the transfer box (10), and the positions of the atomizing nozzles (403) and the ultraviolet lamp box (404) are staggered.
4. A material transfer buffer room for preventing cross-contamination in a cleanroom according to claim 1, characterized in that: The rotating shaft (502) and the filter screen (505) are rotatably connected, and the fan (503) and the filter screen (505) are positioned correspondingly.
5. A material transfer buffer room for preventing cross-contamination in a cleanroom according to claim 1, characterized in that: The bottom of the placement plate (504) is in contact with the bottom surface of the transfer box (10), and the transfer box (10) and the placement plate (504) are rotatably connected.
6. A material transfer buffer room for preventing cross-contamination in a cleanroom according to claim 1, characterized in that: The placement plate (504) is configured as a cylindrical structure, and the atomizing nozzles (403) are symmetrically arranged on both sides of the placement plate (504).