A raw material of lithium manganate iron removal device by magnetic separation

By employing a continuous primary and secondary magnetic separation structure and an adjustable-angle conveying mechanism, the problem of low batch operation efficiency in lithium manganese oxide raw material magnetic separation devices has been solved, achieving efficient removal of ferromagnetic impurities and improvement of raw material purity, thus adapting to large-scale industrial production.

CN224405353UActive Publication Date: 2026-06-26HUBEI BOYANG NEW MATERIALS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUBEI BOYANG NEW MATERIALS CO LTD
Filing Date
2025-07-15
Publication Date
2026-06-26

Smart Images

  • Figure CN224405353U_ABST
    Figure CN224405353U_ABST
Patent Text Reader

Abstract

The utility model discloses a lithium manganate raw material magnetic separation iron removal device relates to magnetic separation technical field. A lithium manganate raw material magnetic separation iron removal device, including conveying table and conveying mechanism no.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of magnetic separation technology, and in particular to a magnetic separation and iron removal device for lithium manganese oxide raw materials. Background Technology

[0002] Currently, lithium manganese oxide is one of the more promising lithium-ion cathode materials. Lithium manganese oxide has advantages such as abundant resources, low cost, no pollution, good safety, and good rate performance. However, the iron contained in its raw materials can cause the battery to discharge quickly and affect the quality of the battery. It is necessary to remove iron from the raw materials. Chinese utility model patent, authorized announcement number "CN217042987U", discloses a magnetic separation iron removal device for lithium manganese oxide powder. By setting a current collector ring, the iron removal mechanism can rotate and be energized at the same time. Under the drive of the drive mechanism, the iron removal mechanism can stir the powder. At the same time, the electromagnetic chuck can adsorb iron filings, resulting in high iron removal efficiency.

[0003] In the above-mentioned technical solution, the magnetic separation and iron removal device for lithium manganese oxide raw materials operates in batches. Because it processes materials in batches, the equipment needs to be stopped after each processing to load and unload the raw materials. During this period, the equipment is in a shutdown state and cannot continuously process raw materials, resulting in low overall processing efficiency and difficulty in meeting the needs of large-scale industrial production. Therefore, we propose a magnetic separation and iron removal device for lithium manganese oxide raw materials. Utility Model Content

[0004] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide a magnetic separation iron removal device for lithium manganese oxide raw materials. This device solves the problem that the magnetic separation iron removal device for lithium manganese oxide raw materials is a batch operation. Because it is processed in batches, the equipment needs to be stopped after each processing for loading and unloading of raw materials. During this period, the equipment is in a shutdown state and cannot continuously process raw materials, resulting in low overall processing efficiency and difficulty in meeting the needs of large-scale industrial production.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a magnetic separation and iron removal device for lithium manganese oxide raw materials, comprising:

[0006] A conveyor table and a conveyor mechanism 1, with the conveyor mechanism 1 installed inside the conveyor table;

[0007] The magnetic separation and iron removal structure is located on the conveyor table.

[0008] The magnetic separation iron removal structure includes a magnetic separator, two mounting boxes, two conveying mechanisms, two rotating plates, and two electric telescopic rods. The magnetic separator is fixedly connected to the top of the conveyor table. Two fixed plates are fixedly connected to both sides of the inner wall of the magnetic separator. The two rotating plates are rotatably connected to the opposite surfaces of the two fixed plates. The two mounting boxes are fixedly connected to the corresponding rotating plates. The two conveying mechanisms are installed inside the corresponding mounting boxes. The two electric telescopic rods are rotatably connected to the inside of the magnetic separator. The telescopic ends of the two electric telescopic rods are rotatably connected to the corresponding mounting boxes. Electromagnets are installed inside the two mounting boxes. The two electromagnets are located inside the corresponding conveying mechanisms.

[0009] Preferably, the magnetic separation iron removal structure further includes two scraper plates, two collection boxes, an electromagnet, and scraper plates. Both sides of the magnetic separator are provided with mounting grooves communicating with their interiors. The two collection boxes are slidably connected to the interiors of their corresponding mounting grooves. Each of the two mounting boxes has a discharge port on the side closest to its corresponding electric telescopic rod. The two scraper plates are fixedly connected to the interiors of their corresponding discharge ports. The electromagnet is fixedly installed inside the conveyor table, located inside the conveying mechanism. The scraper plate is fixedly connected to the interior of the conveyor table, and the collection boxes are placed inside the conveyor table.

[0010] Preferably, both the first conveying mechanism and the two second conveying mechanisms are composed of two conveying rollers, a conveyor belt, and a motor.

[0011] Preferably, one side of each of the two scraper blades is in contact with the conveyor belt on the corresponding conveying mechanism, and both scraper blades are located above the corresponding collection box.

[0012] Preferably, the top of the scraper blade is in contact with the conveyor belt on the conveying mechanism, and the scraper blade is located above the collection box.

[0013] Preferably, guide plates are fixedly connected to both sides of the interior of the magnetic separator, and both guide plates are located above the corresponding conveying mechanism 2. Two sealing plates are fixedly connected inside the magnetic separator, and the two sealing plates are located on both sides of the two mounting boxes and slide in contact with them.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This magnetic separation and iron removal device for lithium manganese oxide raw materials achieves deep removal of ferromagnetic impurities from lithium manganese oxide raw materials through continuous operation of primary and secondary magnetic separation. By using an adjustable-angle conveying mechanism II, the included angle between the two conveying mechanisms can be adjusted, allowing the device to adapt to lithium manganese oxide raw materials of different fineness, ensuring uniform distribution of raw materials during the conveying process, and improving the magnetic separation effect. Compared with traditional batch operation, this device does not require stopping to load and unload raw materials, and can continuously process raw materials, thereby improving iron removal efficiency and raw material purity, and meeting the needs of large-scale industrial production. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a schematic cross-sectional view of the conveyor table of this utility model;

[0019] Figure 3 This is a schematic cross-sectional view of the magnetic separator of this utility model;

[0020] Figure 4 This is a cross-sectional structural diagram of the mounting box of this utility model.

[0021] Reference numerals in the attached drawings: 1. Conveyor table; 2. Conveying mechanism one; 3. Magnetic separator; 4. Collection box; 5. Guide plate; 6. Sealing plate; 7. Electromagnet one; 8. Scraper one; 9. Collection box; 10. Mounting chute; 11. Fixing plate; 12. Rotating plate; 13. Scraper two; 14. Electric telescopic rod; 15. Mounting box; 16. Conveying mechanism two; 17. Discharge port; 18. Electromagnet two. Detailed Implementation

[0022] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0023] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0025] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0026] Please see Figure 1-4 This utility model provides a technical solution: a magnetic separation and iron removal device for lithium manganese oxide raw materials, comprising:

[0027] Conveyor platform 1 and conveyor mechanism 2, with conveyor mechanism 2 installed inside conveyor platform 1;

[0028] The magnetic separation and iron removal structure is located on the conveyor table 1.

[0029] The magnetic separation iron removal structure includes a magnetic separator 3, two mounting boxes 15, two conveying mechanisms 16, two rotating plates 12, and two electric telescopic rods 14. The magnetic separator 3 is fixedly connected to the top of the conveyor table 1. Two fixed plates 11 are fixedly connected to both sides of the inner wall of the magnetic separator 3. The two rotating plates 12 are rotatably connected to the opposite surfaces of the two fixed plates 11. The two mounting boxes 15 are fixedly connected to the corresponding rotating plates 12. The two conveying mechanisms 16 are installed inside the corresponding mounting boxes 15. The two electric telescopic rods 14 are rotatably connected to the inside of the magnetic separator 3. The telescopic ends of the two electric telescopic rods 14 are rotatably connected to the corresponding mounting boxes 15. Electromagnets 18 are installed inside the two mounting boxes 15. The two electromagnets 18 are located inside the corresponding conveying mechanisms 16.

[0030] The magnetic separation iron removal structure also includes two scraper blades 13, two collection boxes 4, an electromagnet 7, and a scraper blade 8. Both sides of the magnetic separator 3 are provided with mounting grooves 10 that communicate with their interiors. The two collection boxes 4 are slidably connected to the interior of the corresponding mounting grooves 10. The two mounting boxes 15 are provided with discharge ports 17 on the side near the corresponding electric telescopic rod 14. The two scraper blades 13 are fixedly connected to the interior of the corresponding discharge ports 17. The electromagnet 7 is fixedly installed inside the conveyor table 1. The electromagnet 7 is located inside the conveying mechanism 2. The scraper blade 8 is fixedly connected to the interior of the conveyor table 1. The collection box 9 is placed inside the conveyor table 1.

[0031] Both conveying mechanism 12 and the two conveying mechanisms 26 are composed of two conveying rollers, a conveyor belt and a motor. The two conveying rollers are rotatably connected inside the mounting box 15. The conveyor belt is sleeved on the outer surface of the two conveying rollers. The motor is fixedly installed on one side of the mounting box 15. The output end of the motor extends into the interior of the mounting box 15 and is fixedly connected to the corresponding conveying roller. One side of each of the two scraper blades 23 is in contact with the conveyor belt on the corresponding conveying mechanism 26. Both scraper blades 23 are located above the corresponding collection box 4. The top of scraper blade 18 is in contact with the conveyor belt on the conveying mechanism 12. Scraper blade 18 is located above the collection box 9.

[0032] Guide plates 5 are fixedly connected to both sides of the inside of the magnetic separator 3. Both guide plates 5 are located above the corresponding conveying mechanism 16. Two sealing plates 6 are fixedly connected inside the magnetic separator 3. The two sealing plates 6 are located on both sides of the two mounting boxes 15 and slide in contact with them.

[0033] Furthermore, when using the device, the raw material enters the magnetic separator 3 and falls onto the conveying mechanism 16 under the guidance of the guide plate 5. The sealing plate 6 is located on both sides of the mounting box 15 and slides in contact with it to prevent the raw material and impurities from leaking during the magnetic separation process and to ensure the sealing of the device. When the raw material falls onto the conveying mechanism 16, the electromagnet 18 is energized to generate a magnetic field, which adsorbs ferromagnetic impurities in the raw material.

[0034] When the angle of the mounting box 15 needs to be adjusted to accommodate lithium manganese oxide raw materials of different coarseness, the electric telescopic rod 14 is activated. The electric telescopic rod 14 extends and retracts, driving the mounting box 15, so that the mounting box 15 drives the rotating plate 12 to rotate within the opposite surfaces of the two fixed plates 11. This allows the conveying mechanism 16 to tilt to different degrees, thereby adjusting the included angle between the two conveying mechanisms 16. When the conveying mechanism 16 transports the adsorbed ferromagnetic impurities to the discharge port 17, the conveyor belt on the conveying mechanism 16 rotates upward. The scraper plate 13 scrapes the ferromagnetic impurities on the conveyor belt, causing them to fall through the discharge port 17 into the collection box 4 below. The collection box 4 is slidably connected in the mounting groove 10 of the magnetic separator 3 for easy removal and cleaning.

[0035] After primary magnetic separation, the lithium manganese oxide raw material falls onto the conveyor mechanism 2 and is conveyed on the conveyor table 1. When the raw material passes above the electromagnet 7, the electromagnet 7 is energized to generate a magnetic field, which adsorbs ferromagnetic impurities in the raw material. As the conveyor belt moves, the adsorbed ferromagnetic impurities are carried below the electromagnet 7. At this time, the scraper plate 8 scrapes the impurities off the conveyor belt and they fall into the collection box 9, completing the magnetic separation and iron removal.

[0036] Through continuous operation of primary and secondary magnetic separation, deep removal of ferromagnetic impurities from lithium manganese oxide raw materials is achieved. By using an adjustable-angle conveying mechanism 216, the angle between the two conveying mechanisms 216 can be adjusted, enabling the device to adapt to lithium manganese oxide raw materials of different fineness, ensuring uniform distribution of raw materials during the conveying process, and improving the magnetic separation effect. Compared with traditional batch operation, this device does not require stopping to load and unload raw materials, and can continuously process raw materials, thereby improving iron removal efficiency and raw material purity, and meeting the needs of large-scale industrial production.

[0037] Structural Description: Conveyor 1: Serves as the basic support structure of the device. The magnetic separator 3 is installed on the top, and the collection box 9 is placed inside. The conveyor mechanism 2 is installed inside, providing the installation foundation and raw material conveying path for the entire magnetic separation and iron removal process.

[0038] Conveying mechanism 2: Installed inside the conveying table 1, it consists of conveying rollers, conveying belts and motors, and is used to convey lithium manganese oxide raw materials after primary magnetic separation, and works with electromagnet 7 and scraper 8 to complete secondary magnetic separation and iron removal.

[0039] Magnetic separator 3: Fixed on the top of conveyor table 1, with a magnetic separation structure inside. It guides the raw materials and ensures the seal through components such as guide plate 5 and sealing plate 6. It is the core working area for magnetic separation and iron removal.

[0040] Collection box 4: There are two in total, which are slidably connected in the mounting groove 10 of the magnetic separator 3. They are used to collect ferromagnetic impurities scraped off from the conveying mechanism 16 by the scraper plate 2 13, making them easy to remove and clean.

[0041] Guide plate 5: Fixed inside the magnetic separator 3 on both sides, located above the second conveying mechanism 16, used to guide the raw material to fall evenly onto the second conveying mechanism 16, ensuring that the raw material is evenly distributed during the magnetic separation process;

[0042] Sealing plates 6: There are two in total. They are fixed inside the magnetic separator 3, located on both sides of the mounting box 15 and in sliding contact with it, to prevent the leakage of raw materials and impurities during the magnetic separation process and to ensure the sealing of the device.

[0043] Electromagnet 7: It is fixedly installed inside the conveyor table 1 and located inside the conveyor mechanism 2. When energized, it generates a magnetic field to attract ferromagnetic impurities in the raw materials conveyed by the conveyor mechanism 2.

[0044] Scraper 8: Fixedly connected inside the conveyor table 1, with its top attached to the conveyor belt of the conveyor mechanism 2, and located above the collection box 9, used to scrape off the ferromagnetic impurities attracted by the electromagnet 7 on the conveyor belt into the collection box 9.

[0045] Collection box 9: Placed inside conveyor table 1, it is used to collect ferromagnetic impurities scraped off by scraper 8 for centralized processing;

[0046] Installation groove 10: It is opened on both sides of the magnetic separator 3 and communicates with the interior, providing a sliding installation track for the collection box 4, which facilitates the installation and disassembly of the collection box 4;

[0047] Fixed plates 11: There are four in total, which are fixedly connected to both sides of the inner wall of the magnetic separator 3. Each pair is a group, which are used to rotatably connect to the rotating plate 12 and provide rotational support for the rotating plate 12.

[0048] Rotating plate 12: There are two in total, which are rotatably connected between the corresponding two fixed plates 11 and fixedly connected to the mounting box 15. Driven by the electric telescopic rod 14, the mounting box 15 is rotated to adjust the tilt angle of the second conveying mechanism 16.

[0049] Scraper 2 13: There are two scrapers in total. They are fixedly connected inside the discharge port 17 of the mounting box 15. One side is attached to the conveyor belt of the conveying mechanism 2 16 and is located above the collection box 4. They are used to scrape the ferromagnetic impurities attracted by the electromagnet 2 18 on the conveyor belt into the collection box 4.

[0050] Electric telescopic rod 14: There are two in total. They are rotatably connected inside the magnetic separator 3. The telescopic end is rotatably connected to the mounting box 15. The telescopic rod drives the mounting box 15 and the rotating plate 12 to rotate, thereby adjusting the tilt angle of the conveying mechanism 16 to accommodate raw materials of different thicknesses.

[0051] Mounting box 15: There are two in total, which are fixedly connected to the rotating plate 12. The conveying mechanism 2 16 and electromagnet 2 18 are installed inside. The discharge port 17 is opened on the side for installing and supporting the core components of magnetic separation and iron removal.

[0052] Conveying mechanism 2 16: There are two in total, installed inside the corresponding mounting box 15, consisting of conveying rollers, conveying belts and motors, used to convey raw materials and cooperate with electromagnet 2 18 for primary magnetic separation to remove iron;

[0053] Discharge port 17: Located on the side of the mounting box 15 near the electric telescopic rod 14, it is used to allow ferromagnetic impurities scraped off by scraper 2 13 to fall into the collection box 4;

[0054] Electromagnet 2 18: There are two in total. They are installed inside the mounting box 15 and located inside the conveying mechanism 2 16. When energized, they generate a magnetic field to attract ferromagnetic impurities in the raw materials conveyed by the conveying mechanism 2 16.

[0055] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A magnetic separation device for removing iron from lithium manganese oxide raw materials, characterized in that, include: The conveyor platform (1) and the conveyor mechanism (2) are installed inside the conveyor platform (1); The magnetic separation iron removal structure is located on the conveyor table (1); The magnetic separation iron removal structure includes a magnetic separator (3), two mounting boxes (15), two conveying mechanisms (16), two rotating plates (12), and two electric telescopic rods (14). The magnetic separator (3) is fixedly connected to the top of the conveyor table (1). Two fixed plates (11) are fixedly connected to both sides of the inner wall of the magnetic separator (3). The two rotating plates (12) are rotatably connected to the opposite surfaces of the two fixed plates (11). The two mounting boxes (15) are fixedly connected to the corresponding rotating plates (12). Among them, the two conveying mechanisms (16) are installed inside the corresponding mounting box (15), the two electric telescopic rods (14) are rotatably connected inside the magnetic separator (3), the telescopic ends of the two electric telescopic rods (14) are rotatably connected to the corresponding mounting box (15), the two mounting boxes (15) are each equipped with an electromagnet (18), and the two electromagnets (18) are located inside the corresponding conveying mechanism (16).

2. The magnetic separation and iron removal device for lithium manganese oxide raw materials according to claim 1, characterized in that: The magnetic separation iron removal structure also includes two scraper plates (13), two collection boxes (4), an electromagnet (7) and a scraper plate (8). The magnetic separator (3) has mounting grooves (10) on both sides that communicate with its interior. The two collection boxes (4) are slidably connected to the interior of the corresponding mounting grooves (10). Among them, the two mounting boxes (15) are provided with discharge ports (17) on the side near the corresponding electric telescopic rod (14), the two scraper plates (13) are fixedly connected to the inside of the corresponding discharge ports (17), the electromagnet (7) is fixedly installed inside the conveyor table (1), the electromagnet (7) is located inside the conveyor mechanism (2), the scraper plate (8) is fixedly connected inside the conveyor table (1), and a collection box (9) is placed inside the conveyor table (1).

3. The magnetic separation and iron removal device for lithium manganese oxide raw materials according to claim 2, characterized in that: The first conveying mechanism (2) and the two second conveying mechanisms (16) are each composed of two conveying rollers, a conveyor belt and a motor.

4. The magnetic separation and iron removal device for lithium manganese oxide raw materials according to claim 3, characterized in that: One side of each of the two scraper blades (13) is in contact with the conveyor belt on the corresponding conveying mechanism (16), and both scraper blades (13) are located above the corresponding collection box (4).

5. The magnetic separation and iron removal device for lithium manganese oxide raw materials according to claim 3, characterized in that: The top of the scraper (8) is attached to the conveyor belt on the conveying mechanism (2), and the scraper (8) is located above the collection box (9).

6. The magnetic separation and iron removal device for lithium manganese oxide raw materials according to claim 1, characterized in that: The magnetic separator (3) has guide plates (5) fixedly connected to both sides inside. Both guide plates (5) are located above the corresponding conveying mechanism (16). The magnetic separator (3) has two sealing plates (6) fixedly connected inside. The two sealing plates (6) are located on both sides of the two mounting boxes (15) and slide in contact with them.