A coating apparatus having a uniform doctoring function

Abstract

The utility model discloses a kind of coating equipment with uniform scraping function, belong to coating machine technical field, including rack, adjustable coating structure, heating roller, adjustable scraping structure, cooling roller and tension adjusting module;Rack is fixedly installed with conveyor for conveying material, rack rotatably installs multiple guide rollers;The upside of rack is installed with adjustable coating structure;The right side of rack is rotatably installed with heating roller;The right lower side of rack is installed with adjustable scraping structure for scraping glue on material;The downside of rack is rotatably installed with cooling roller;Adjustable coating structure includes adjustable coating roller and drive structure, two adjustable coating rollers are rotatably installed on rack, drive structure for driving two adjustable coating rollers to rotate is installed on rack. By the above-mentioned mode, material is moved to heating roller after coating, glue on material is scraped by adjustable scraping module after heating material by heating roller.

Description

Technical Field

[0001] This utility model relates to the field of coating machine technology, specifically to a coating device with a uniform scraping function. Background Technology

[0002] In the production and processing of plastic film, leather, paper, etc., in order to improve the appearance and performance of products, coating agents, adhesives and other materials are usually coated on the surface of the material by roller coating machine, so that the coating adheres to the material and improves the material performance.

[0003] For example, Chinese patent CN218902506U discloses a two-roller coating machine that is easy to clean. The coating machine is equipped with a liquid-cooled roller for setting the adhesive after coating, and a scraping component to clean up the waste material.

[0004] However, when processing materials of different sizes, it is difficult to change the width corresponding to the adhesive application, making it difficult to process materials of different sizes; and after applying the adhesive, it is difficult for the coating machine to automatically scrape the adhesive liquid on the material.

[0005] Based on this, the present invention designs a coating device with a uniform scraping function to solve the above problems. Utility Model Content

[0006] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a coating device with a uniform scraping function.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A coating device with uniform scraping function includes a frame, an adjustable coating structure, a heating roller, an adjustable scraping structure, a cooling roller, and a tension adjustment module;

[0009] A conveyor for conveying materials is fixedly mounted on the frame, and multiple guide rollers are rotatably mounted on the frame; an adjustable coating structure is mounted on the upper side of the frame; a heating roller is rotatably mounted on the right side of the frame; an adjustable scraping structure for scraping the adhesive on the material is mounted on the lower right side of the frame; and a cooling roller is rotatably mounted on the lower side of the frame.

[0010] The adjustable coating structure includes adjustable coating rollers and a drive structure. Two adjustable coating rollers are rotatably mounted on the frame, and a drive structure for driving the two adjustable coating rollers to rotate is mounted on the frame.

[0011] Furthermore, the adjustable leveling structure includes an adjustable leveling module and a straightness measuring module. The adjustable leveling module for scraping off the adhesive is installed on the frame, and the straightness measuring module for detecting the adjustable leveling module is installed on the adjustable leveling module.

[0012] Furthermore, the adjustable coating roller includes a combined coating roller and a limiting mounting structure, with the limiting mounting structure mounted on the frame and the combined coating roller mounted on the limiting mounting structure.

[0013] Furthermore, the limiting installation structure includes a rotating shaft and limiting stops. The rotating shaft is rotatably mounted on the frame, and the middle part of the rotating shaft is square. Limit stops are symmetrically fixedly installed on both sides of the rotating shaft.

[0014] Furthermore, the combined coating roller includes a first sliding roller, a second sliding roller, insert blocks, and a baffle plate. The first sliding roller is slidably connected to the center of the rotating shaft, and the second sliding rollers are symmetrically arranged on both sides of the rotating shaft. The second sliding rollers are slidably connected to the rotating shaft and inserted into the limiting stop. Insert blocks are fixedly installed at both ends of the first sliding roller, and insert blocks are fixedly installed at the outer end of the second sliding roller. A slot is opened on the inner side of the second sliding roller. The insert blocks are inserted into the slots. Adjacent insert blocks form a baffle groove, and the baffle plate is inserted into the baffle groove.

[0015] Furthermore, the adjustable leveling module includes an adjustment mounting module and a leveling module. The adjustment mounting module is mounted on the frame, and the leveling module is mounted on the adjustment mounting module.

[0016] Furthermore, the adjustment and installation module includes guide rails, a movable frame, a threaded rod, and a handwheel. The guide rails are symmetrically fixedly installed on the frame, and the movable frame is slidably connected to the two guide rails. One end of the threaded rod is rotatably installed on the frame, and the other end of the threaded rod is fixedly installed with a handwheel. The threaded rod is threadedly connected to the movable frame through a threaded sleeve.

[0017] Furthermore, the leveling module includes a scraper, which is fixedly installed on the upper side of the movable frame, and a material storage trough for storing materials is opened on the upper side of the movable frame.

[0018] Compared with the prior art, the advantages of this utility model are as follows: 1. Adhesive is fed between two adjustable coating rollers, and the material is conveyed by a conveyor. The material moves to the lower side of the adjustable coating rollers, and the drive structure drives the two adjustable coating rollers to rotate, thereby coating the material between the two adjustable coating rollers onto the material; then the material moves to the heating roller, where the material is heated to slow down the curing of the adhesive on the material; then the adjustable scraping module scrapes the adhesive on the material and collects the scraped adhesive; the straightness measuring module detects the state of the adjustable scraping module to determine whether the adjustable scraping module is relatively parallel to the heating roller, thereby ensuring the scraping effect; then the material moves to the cooling roller, where the material and the adhesive on the material are cooled, thereby accelerating the curing of the adhesive on the material; the coating operation of the material is completed; during this process, the tension of the material is adjusted by the tension adjusting module to ensure that the material remains flat during the coating process, which facilitates the coating of the material;

[0019] 2. Adjust the relative positions of the first and second sliding rollers according to the size of the material. If the material is small, the second sliding rollers at both ends can be inserted into the limiting stop. At this time, the insert between the second and first sliding rollers is exposed. Insert the baffle plate into the insert between the first and second sliding rollers. If the material is wide, insert the slot on the second sliding roller into the insert on the first sliding roller to combine the first and second sliding rollers. At this time, the insert at the outer end of the second sliding roller is exposed. Insert the baffle plate between the second sliding roller and the limiting stop. This allows it to adapt to materials of different sizes. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This utility model relates to a three-dimensional coating device with a uniform leveling function. Figure 1 ;

[0022] Figure 2 This is a front view of a coating device with a uniform scraping function according to the present invention;

[0023] Figure 3 This utility model relates to a three-dimensional coating device with a uniform leveling function. Figure 2 ;

[0024] Figure 4 for Figure 1 Enlarged view of point A in the middle;

[0025] Figure 5 This is a schematic diagram of the baffle plate and its connection structure.

[0026] The labels in the diagram represent:

[0027] 1. Frame; 11. Conveyor; 12. Guide roller; 2. Adjustable coating structure; 21. Adjustable coating roller; 211. Rotating shaft; 212. Limit stop; 213. First sliding roller; 214. Second sliding roller; 215. Insert block; 216. Slot; 217. Glue baffle; 22. Drive structure; 221. Servo motor; 222. Gear; 3. Heating roller; 4. Adjustable leveling structure; 41. Adjustable leveling module; 411. Guide rail; 412. Moving frame; 413. Threaded rod; 414. Handwheel; 415. Material storage trough; 416. Scraper; 42. Straightness measuring module; 421. Mounting plate; 422. Pressure sensor; 5. Cooling roller; 6. Tension adjustment module; 61. Support frame; 62. Adjusting roller; 63. Slide rod; 64. Spring. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0029] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.

[0030] Example 1: In some embodiments, please refer to the accompanying drawings. Figures 1-3 A coating device with uniform scraping function includes a frame 1, an adjustable coating structure 2, a heating roller 3, an adjustable scraping structure 4, a cooling roller 5, and a tension adjustment module 6.

[0031] A conveyor 11 for conveying materials is fixedly installed on the frame 1, and multiple guide rollers 12 are rotatably installed on the frame 1; an adjustable coating structure 2 is installed on the upper side of the frame 1; a heating roller 3 is rotatably installed on the right side of the frame 1; an adjustable scraping structure 4 for scraping the adhesive on the material is installed on the lower right side of the frame 1; and a cooling roller 5 is rotatably installed on the lower side of the frame 1.

[0032] like Figure 2 and Figure 3 As shown, the adjustable coating structure 2 includes an adjustable coating roller 21 and a drive structure 22. Two adjustable coating rollers 21 are rotatably mounted on the frame 1, and a drive structure 22 for driving the two adjustable coating rollers 21 to rotate is mounted on the frame 1.

[0033] like Figure 2As shown, the adjustable leveling structure 4 includes an adjustable leveling module 41 and a straightness measuring module 42. The adjustable leveling module 41 for scraping off the adhesive is installed on the frame 1, and the straightness measuring module 42 for detecting the adjustable leveling module 41 is installed on the adjustable leveling module 41.

[0034] In this embodiment, when the coating equipment with uniform leveling function is working normally, adhesive is fed between the two adjustable coating rollers 21. The material is conveyed by the conveyor 11 and moves to the lower side of the adjustable coating rollers 21. The drive structure 22 drives the two adjustable coating rollers 21 to rotate, thereby coating the material between the two adjustable coating rollers 21 onto the material. Then the material moves to the heating roller 3, where the heating roller 3 heats the material, slowing down the curing of the adhesive on the material. Then the adjustable leveling module 41 further levels the adhesive on the material. The material is leveled and the scraped adhesive is collected. The status of the adjustable leveling module 41 is detected by the straightness measuring module 42 to determine whether the adjustable leveling module 41 is parallel to the heating roller 3, thereby ensuring the leveling effect. Then the material is moved to the cooling roller 5, where the material and the adhesive on it are cooled, thereby accelerating the curing of the adhesive on the material. The coating operation of the material is completed. During this process, the tension of the material is adjusted by the tension adjusting module 6 to ensure that the material remains flat during the coating process, which facilitates the coating of the material.

[0035] Example 2: In some embodiments, as a preferred embodiment of the present invention, such as... Figures 2-3 and Figure 5 As shown, the adjustable coating roller 21 includes a combined coating roller and a limiting installation structure. The limiting installation structure is mounted on the frame 1, and the combined coating roller is mounted on the limiting installation structure.

[0036] The limiting installation structure includes a rotating shaft 211 and a limiting stop 212. The rotating shaft 211 is rotatably mounted on the frame 1, and the middle part of the rotating shaft 211 is square. The limiting stops 212 are symmetrically fixedly installed on both sides of the rotating shaft 211.

[0037] The combined coating roller includes a first sliding roller 213, a second sliding roller 214, insert blocks 215, and a baffle plate 217. The first sliding roller 213 is slidably connected to the middle of the rotating shaft 211. The second sliding rollers 214 are symmetrically arranged on both sides of the rotating shaft 211 and are slidably connected to the rotating shaft 211. The second sliding rollers 214 are inserted into the limiting stop 212. Insert blocks 215 are fixedly installed at both ends of the first sliding roller 213 and at the outer end of the second sliding roller 214. A slot 216 is opened on the inner side of the second sliding roller 214. The insert blocks 215 are inserted into the slots 216. Adjacent insert blocks 215 form a baffle groove, and the baffle plate 217 is inserted into the baffle groove.

[0038] The drive structure 22 includes a servo motor 221 and a gear 222. The servo motor 221 is fixedly mounted on the frame 1, and the output end of the servo motor 221 is fixedly connected to a rotating shaft 211. A gear 222 is fixedly mounted on the end of the rotating shaft 211. The two gears 222 are meshed together.

[0039] like Figure 3 and Figure 4 As shown, the adjustable leveling module 41 includes an adjustment mounting module and a leveling module. The adjustment mounting module is mounted on the frame 1, and the leveling module is mounted on the adjustment mounting module.

[0040] The adjustment and installation module includes guide rails 411, a movable frame 412, a threaded rod 413, and a handwheel 414. The guide rails 411 are symmetrically fixedly installed on the frame 1, and the movable frame 412 is slidably connected to the two guide rails 411. One end of the threaded rod 413 is rotatably installed on the frame 1, and the other end of the threaded rod 413 is fixedly installed with a handwheel 414. The threaded rod 413 is threadedly connected to the movable frame 412 through a threaded sleeve.

[0041] The leveling module includes a scraper 416, the scraper 416 is fixedly installed on the upper side of the movable frame 412, and a material storage trough 415 for storing materials is opened on the upper side of the movable frame 412.

[0042] The straightness measurement module 42 includes a mounting plate 421 and a pressure sensor 422. The pressure sensor 422 is symmetrically fixedly mounted at both ends of the movable frame 412; the mounting plate 421 is symmetrically fixedly mounted on both sides of the frame 1; the mounting plate 421 abuts against the pressure sensor 422.

[0043] like Figure 4 As shown, the tension adjustment module 6 includes a support frame 61, an adjusting roller 62, a slide rod 63, and a spring 64. Multiple slide rods 63 are symmetrically fixedly installed on the lower side of the frame 1. The support frame 61 and the slide rods 63 are connected in a limited sliding connection. The adjusting roller 62 is rotatably installed on the support frame 61. The adjusting roller 62 is in rolling contact with the material. A spring 64 is sleeved on the lower side of the slide rod 63. One end of the spring 64 is fixedly connected to the support frame 61, and the other end of the spring 64 is fixedly connected to the frame 1.

[0044] In this embodiment, when the adjustable coating structure 2, heating roller 3, adjustable leveling structure 4, cooling roller 5, and tension adjustment module 6 are working normally, the relative positions of the first sliding roller 213 and the second sliding roller 214 are adjusted according to the material size. If the material size is small, the second sliding rollers 214 at both ends can be inserted into the limiting stop 212. At this time, the insert 215 between the second sliding roller 214 and the first sliding roller 213 is exposed, and the glue baffle 217 is inserted into the insert 215 located between the first sliding roller 213 and the second sliding roller 214. If the material size is wide, the slot 216 on the second sliding roller 214 is inserted into the insert 215 on the first sliding roller 213, so that the first sliding roller 214 is wide. A sliding roller 213 is combined with a second sliding roller 214. At this time, the insert block 215 at the outer end of the second sliding roller 214 is exposed, and the glue baffle 217 is inserted between the second sliding roller 214 and the limiting stop 212. This allows it to adapt to materials of different sizes. In use, the adhesive is placed between the first sliding roller 213 and the second sliding roller 214 and the glue baffle 217. The servo motor 221 drives a rotating shaft 211 to rotate, which in turn drives another rotating shaft 211 to rotate through two gears 222. This causes the first sliding roller 213 and the second sliding roller 214 on the rotating shaft 211 to rotate, thus coating the adhesive onto the material on the lower side.

[0045] The middle part of the first slide roller 213 and the second slide roller 214 is set as a square to cooperate with the middle part of the rotating shaft 211, so that the first slide roller 213 and the second slide roller 214 can be driven to rotate by the rotating shaft 211, and can slide relative to the rotating shaft 211; thus, when making adjustments, the relative position between the first slide roller 213 and the second slide roller 214 can be changed.

[0046] Before use, the positions of the moving frame 412 and the scraper 416 on the moving frame 412 can be adjusted according to the required thickness of the material and adhesive. Turning the handwheel 414 drives the threaded rod 413 to rotate, and the rotation of the threaded rod 413 drives the moving frame 412 to move. The moving frame 412 moves horizontally under the limiting action of the guide rail 411, thereby driving the scraper 416 to move horizontally. During this process, if the moving frame 412 is tilted, the distance between the pressure sensors 422 at both ends of the moving frame 412 and the moving frame 412 will be different. At this time, the readings of the two pressure sensors 422 that are in contact with the mounting plates 421 at both ends will be different.

[0047] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A coating device with a uniform leveling function, comprising a frame (1), an adjustable coating structure (2), a heating roller (3), an adjustable leveling structure (4), a cooling roller (5), and a tension adjustment module (6), characterized in that: A conveyor (11) for conveying materials is fixedly installed on the frame (1), and multiple guide rollers (12) are rotatably installed on the frame (1); an adjustable coating structure (2) is installed on the upper side of the frame (1); a heating roller (3) is rotatably installed on the right side of the frame (1); an adjustable scraping structure (4) for scraping the adhesive on the material is installed on the lower right side of the frame (1); and a cooling roller (5) is rotatably installed on the lower side of the frame (1). The adjustable coating structure (2) includes an adjustable coating roller (21) and a drive structure (22). Two adjustable coating rollers (21) are rotatably mounted on the frame (1), and a drive structure (22) for driving the two adjustable coating rollers (21) to rotate is mounted on the frame (1).

2. The coating apparatus having a uniform troweling function according to claim 1, wherein The adjustable scraping structure (4) includes an adjustable scraping module (41) and a straightness measuring module (42). An adjustable scraping module (41) for scraping off adhesive is installed on the frame (1), and a straightness measuring module (42) for detecting the adjustable scraping module (41) is installed on the adjustable scraping module (41).

3. The coating apparatus having a uniform troweling function according to claim 1, wherein The adjustable coating roller (21) includes a combined coating roller and a limiting installation structure. The limiting installation structure is installed on the frame (1), and the combined coating roller is installed on the limiting installation structure.

4. The coating equipment with uniform leveling function according to claim 3, characterized in that, The limiting installation structure includes a rotating shaft (211) and a limiting stop (212). The rotating shaft (211) is rotatably mounted on the frame (1), and the middle part of the rotating shaft (211) is square. The limiting stops (212) are symmetrically fixed on both sides of the rotating shaft (211).

5. The coating equipment with uniform leveling function according to claim 4, characterized in that, The combined coating roller includes a first sliding roller (213), a second sliding roller (214), an insert (215), and a baffle plate (217). The first sliding roller (213) is slidably connected to the middle of the rotating shaft (211). The second sliding roller (214) is symmetrically arranged on both sides of the rotating shaft (211). The second sliding roller (214) is slidably connected to the rotating shaft (211) and is inserted into the limiting stop (212). The insert (215) is fixedly installed at both ends of the first sliding roller (213). The insert (215) is fixedly installed at the outer end of the second sliding roller (214). The inner side of the second sliding roller (214) is provided with a slot (216). The insert (215) is inserted into the slot (216). Adjacent inserts (215) form a baffle groove. The baffle plate (217) is inserted into the baffle groove.

6. The coating equipment with uniform leveling function according to claim 2, characterized in that, The adjustable leveling module (41) includes an adjustment mounting module and a leveling module. The adjustment mounting module is mounted on the frame (1), and the leveling module is mounted on the adjustment mounting module.

7. The coating equipment with uniform leveling function according to claim 6, characterized in that, The adjustment and installation module includes a guide rail (411), a movable frame (412), a threaded rod (413), and a handwheel (414). The guide rail (411) is symmetrically fixed on the frame (1), and the movable frame (412) is limited and slidably connected to the two guide rails (411). One end of the threaded rod (413) is rotatably mounted on the frame (1), and the other end of the threaded rod (413) is fixedly mounted with a handwheel (414). The threaded rod (413) is threadedly connected to the movable frame (412) through a threaded sleeve.

8. The coating equipment with uniform leveling function according to claim 7, characterized in that, The leveling module includes a scraper (416), the scraper (416) is fixedly installed on the upper side of the moving frame (412), and a material storage trough (415) for storing materials is opened on the upper side of the moving frame (412).

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