Horn type glue filling machine for capacitor

By employing a multi-layered three-dimensional mixing structure and a spiral conveying design, the problems of uneven colloid mixing and inflexible nozzle movement in the horn capacitor dispensing machine have been solved, achieving an efficient and uniform dispensing process and improving the equipment's adaptability and dispensing quality.

CN224405612UActive Publication Date: 2026-06-26SHENZHEN RITIAN SPECIAL CAPACITOR CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN RITIAN SPECIAL CAPACITOR CO LTD
Filing Date
2025-06-17
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

Existing horn capacitor dispensing machines suffer from insufficient colloid mixing function, inflexible spray pipe movement system, and low colloid spiral conveying efficiency, resulting in uneven dispensing quality and poor equipment adaptability.

Method used

It adopts a multi-layer three-dimensional stirring structure, cylinder-driven moving components and spiral conveying design, including a motor-driven stirring rod, rotating cylinder, spiral blades and cylinder-driven moving plate, to achieve uniform mixing, precise spraying and stable conveying of colloids.

Benefits of technology

It improves the uniformity of the colloid and the adaptability of the dispensing process, ensuring the consistency of dispensing quality and the flexibility of the equipment, and avoiding the problems of layering, insufficient mixing and uneven delivery of traditional equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a horn capacitor glue filling machine, including the bottom plate, be provided with stirring subassembly on the bottom plate, stirring subassembly includes support seat, stirring drum, first motor, top plate and feed pipe, support seat sets up on the bottom plate, stirring drum installs on the support seat, first motor installs at the top of stirring drum, top plate sets up at one end of first motor, feed pipe installs on stirring drum, be provided with moving assembly on the bottom plate, moving assembly includes support column, mounting bracket and pneumatic cylinder, support column installs on the bottom plate, mounting bracket installs at the top of support column, pneumatic cylinder installs on mounting bracket, to solve the technical problem that the obvious deficiency of colloid stirring function exists in the horn capacitor glue filling machine technique mentioned in the background art.
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Description

Technical Field

[0001] This utility model relates to the field of glue dispensing machine technology, and more specifically, to a horn capacitor glue dispensing machine. Background Technology

[0002] In existing technologies, the colloid mixing function of existing horn capacitor dispensing machines is significantly insufficient. Traditional equipment generally uses a single stirring blade structure, which cannot achieve uniform mixing of high-viscosity potting materials such as epoxy resin. This design causes the colloid to form a layering phenomenon in the storage tank, resulting in uneven viscosity distribution, which directly affects the consistency of dispensing quality.

[0003] In the existing technology of horn capacitor dispensing machines, the ejector tube movement system has significant defects. Traditional equipment generally adopts a fixed or simply manually adjustable ejector tube design, which cannot achieve flexible movement. This design means that when operators face horn capacitors of different specifications and shapes, they need to frequently manually adjust the position of the ejector tube, which is not only time-consuming and laborious, but also makes it difficult to ensure the accuracy and consistency of the adjustment.

[0004] The existing screw conveyor system of the horn capacitor potting machine is inefficient and has many technical bottlenecks. Traditional equipment often suffers from uneven conveying and large pressure fluctuations. In particular, when the colloid contains fillers or curing agents, the single screw structure is difficult to achieve uniform mixing and conveying, resulting in unstable performance of the potting material and affecting the insulation performance and service life of the capacitor. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] In view of the problems existing in the prior art, this utility model provides a horn capacitor dispensing machine to solve the technical problem mentioned in the background art that the colloid stirring function in the existing horn capacitor dispensing machine technology is significantly insufficient.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a horn-shaped capacitor dispensing machine, comprising a base plate, on which a stirring assembly is provided. The stirring assembly includes a support base, a stirring cylinder, a first motor, a top plate, and a feed pipe. The support base is disposed on the base plate, the stirring cylinder is mounted on the support base, the first motor is mounted on the top of the stirring cylinder, the top plate is disposed at one end of the first motor, and the feed pipe is mounted on the stirring cylinder. A moving assembly is provided on the base plate, comprising a support column, a mounting frame, and a cylinder. The support column is mounted on the base plate, the mounting frame is mounted on the top of the support column, and the cylinder is mounted on the mounting frame.

[0009] The present invention is further configured such that a stirring rod is connected to the output end of the first motor, and stirring blades are evenly installed on the stirring rod. The coordinated use of the various components promotes the completion of the stirring process of the material.

[0010] The present invention is further configured such that a rotating cylinder is installed at the bottom of the stirring rod, and rotating rods are evenly installed on the rotating cylinder. The cooperation of the various components promotes the completion of the mixing process of the materials.

[0011] The present invention is further configured such that a heating shell is installed on the outside of the stirring drum, and a heating wire is installed inside the heating shell, so that the heating process of the material is facilitated by the coordinated use of the various components.

[0012] The present invention is further configured such that a movable plate is connected to the output end of the cylinder, and the movable plate is slidably connected to the support column, thereby facilitating the completion of the material discharge process by using the movable plate.

[0013] The present invention is further configured such that a material discharge assembly is provided on the movable plate, the material discharge assembly including a material discharge pipe, a spray pipe and a conveying cylinder, the material discharge pipe is mounted on the movable plate, the spray pipe is connected to one end of the material discharge pipe, and the conveying cylinder is connected to one end of the material discharge pipe. The cooperation of each component facilitates the completion of the material extraction process.

[0014] The present invention is further configured such that a second motor is installed on the conveying cylinder, and a conveying rod is connected to the output end of the second motor. The cooperation of the various components facilitates the completion of the material conveying process.

[0015] The present invention is further configured such that a spiral blade is installed on the conveying rod, a connecting hose is provided between the stirring cylinder and the conveying cylinder, and a pump body is installed on the connecting hose. The cooperation of the various components facilitates the completion of the material pumping process.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, the present invention provides a horn capacitor potting machine, which has the following beneficial effects:

[0018] 1. The mixing assembly adopts a multi-layer three-dimensional mixing structure. The motor drives the mixing rod to rotate, which drives the evenly distributed mixing blades to mix thoroughly. At the same time, the rotating cylinder and rotating rod at the bottom form a secondary mixing effect, realizing all-round and multi-angle mixing of the colloid. This design significantly improves the uniformity of the colloid and avoids the layering phenomenon and insufficient mixing problems common in traditional dispensing machines.

[0019] 2. The moving component adopts a cylinder-driven design. Through the connection between the cylinder output end and the moving plate, precise vertical movement control along the support column is achieved. This design allows the glue spraying position to be quickly and accurately adjusted according to the height requirements of different models of horn capacitors, greatly improving the adaptability and flexibility of the equipment.

[0020] 3. The discharge component has a unique design, integrating spiral conveying and precise spraying functions. The second motor inside the conveying cylinder drives the conveying rod to rotate, which in turn drives the spiral blades to convey materials. This spiral conveying method can provide stable and continuous colloid delivery, ensuring the consistency of pressure and flow during the dispensing process, and effectively avoiding the problem of uneven colloid delivery common in traditional dispensing machines. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of the horn capacitor dispensing machine in this utility model;

[0022] Figure 2 This is a cross-sectional view of the structure of this utility model;

[0023] Figure 3 This is a side view of the structure of this utility model;

[0024] Figure 4 This is a schematic diagram of the material discharge assembly in this utility model;

[0025] Figure 5 This is a side view of the material discharge assembly in this utility model.

[0026] In the diagram: 1. Base plate; 2. Support base; 3. Mixing drum; 4. First motor; 5. Top plate; 6. Feed pipe; 7. Support column; 8. Mounting frame; 9. Cylinder; 10. Mixing rod; 11. Mixing blade; 12. Rotating drum; 13. Rotating rod; 14. Heating shell; 15. Heating wire; 16. Moving plate; 17. Discharge pipe; 18. Spray pipe; 19. Conveying drum; 20. Second motor; 21. Conveying rod; 22. Spiral blade; 23. Connecting hose; 24. Pump body. Detailed Implementation

[0027] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0029] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0030] Please see Figures 1-5 The horn-shaped capacitor dispensing machine includes a base plate 1, on which a mixing assembly is mounted. The mixing assembly includes a support base 2, a mixing drum 3, a first motor 4, a top plate 5, and a feed pipe 6. The support base 2 is mounted on the base plate 1, the mixing drum 3 is mounted on the support base 2, the first motor 4 is mounted on the top of the mixing drum 3, the top plate 5 is located at one end of the first motor 4, and the feed pipe 6 is mounted on the mixing drum 3. A moving assembly is mounted on the base plate 1, which includes a support column 7, a mounting frame 8, and a cylinder 9. The support column 7 is mounted on the base plate 1, the mounting frame 8 is mounted on the top of the support column 7, and the cylinder 9 is mounted on the mounting frame 8.

[0031] The output end of the first motor 4 is connected to a stirring rod 10, and stirring blades 11 are evenly installed on the stirring rod 10.

[0032] A rotating cylinder 12 is installed at the bottom of the stirring rod 10, and rotating rods 13 are evenly installed on the rotating cylinder 12.

[0033] A heating shell 14 is installed on the outside of the stirring drum 3, and a heating wire 15 is installed inside the heating shell 14.

[0034] The output end of cylinder 9 is connected to a movable plate 16, which is slidably connected to the support column 7.

[0035] In this embodiment, the material is injected into the mixing drum 3 along the feed pipe 6. By starting the first motor 4, the stirring rod 10 at the output end is rotated, which in turn drives the stirring blade 11 to rotate, thereby causing the rotating drum 12 at the bottom to rotate. During this rotation, the rotating rod 13 rotates, completing the mixing process of the colloid. During the mixing process, the heating wire 15 is energized to heat the colloid. The container to be filled is placed on the base plate 1, and by starting the cylinder 9, the moving plate 16 at its output end slides along the support column 7, thereby moving the moving plate 16 to a suitable position along the support column 7, which facilitates the subsequent filling process of the colloid.

[0036] Please see Figure 1-3As an implementation method of the horn capacitor dispensing machine for dispensing components: a dispensing component is provided on the moving plate 16. The dispensing component includes a dispensing pipe 17, a spray pipe 18 and a conveying cylinder 19. The dispensing pipe 17 is installed on the moving plate 16, the spray pipe 18 is connected to one end of the dispensing pipe 17, and the conveying cylinder 19 is connected to one end of the dispensing pipe 17.

[0037] A second motor 20 is installed on the conveyor cylinder 19, and a conveyor rod 21 is connected to the output end of the second motor 20.

[0038] A spiral blade 22 is installed on the conveying rod 21, and a connecting hose 23 is provided between the mixing drum 3 and the conveying drum 19. A pump body 24 is installed on the connecting hose 23.

[0039] More specifically, after the mixing process of the colloid is completed, the pump body 24 is started to introduce the colloid into the conveying cylinder 19 along the connecting hose 23, and the second motor 20 is started to drive the conveying rod 21 at the output end to rotate. During the rotation, the spiral blade 22 on it is rotated to transport the material to the discharge pipe 17, so that it flows into the spray pipe 18, thus completing the spraying process of the colloid.

[0040] In summary, during the use or operation of the overall equipment: the material is injected into the mixing drum 3 along the feed pipe 6. By starting the first motor 4, the stirring rod 10 at the output end is rotated, which in turn drives the stirring blade 11 to rotate, thereby causing the rotating drum 12 at the bottom to rotate. During this rotation, the rotating rod 13 rotates, completing the mixing process of the colloid. During the mixing process, the heating wire 15 is energized to heat the colloid. The container to be filled is placed on the base plate 1, and by starting the cylinder 9, the moving plate 16 at its output end slides along the support column 7, thereby moving the moving plate 16 to a suitable position along the support column 7, facilitating the subsequent filling process of the colloid.

[0041] After the mixing process of the colloid is completed, the pump body 24 is started to introduce the colloid into the conveying cylinder 19 along the connecting hose 23. The second motor 20 is started to drive the conveying rod 21 at the output end to rotate. During the rotation, the spiral blade 22 on it is rotated to transport the material to the discharge pipe 17 and let it flow into the spray pipe 18 to complete the spraying process of the colloid.

[0042] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A horn-shaped capacitor potting machine, including a base plate (1), characterized in that: A stirring assembly is provided on the base plate (1). The stirring assembly includes a support base (2), a stirring cylinder (3), a first motor (4), a top plate (5), and a feed pipe (6). The support base (2) is provided on the base plate (1). The stirring cylinder (3) is installed on the support base (2). The first motor (4) is installed on the top of the stirring cylinder (3). The top plate (5) is provided at one end of the first motor (4). The feed pipe (6) is installed on the stirring cylinder (3). A moving assembly is provided on the base plate (1). The moving assembly includes a support column (7), a mounting frame (8), and a cylinder (9). The support column (7) is installed on the base plate (1). The mounting frame (8) is installed on the top of the support column (7). The cylinder (9) is installed on the mounting frame (8).

2. The horn capacitor potting machine according to claim 1, characterized in that: The output end of the first motor (4) is connected to a stirring rod (10), and stirring blades (11) are evenly installed on the stirring rod (10).

3. The horn capacitor potting machine according to claim 2, characterized in that: A rotating cylinder (12) is installed at the bottom of the stirring rod (10), and rotating rods (13) are evenly installed on the rotating cylinder (12).

4. The horn capacitor potting machine according to claim 3, characterized in that: A heating shell (14) is installed on the outside of the stirring tank (3), and a heating wire (15) is installed inside the heating shell (14).

5. The horn capacitor potting machine according to claim 4, characterized in that: The output end of the cylinder (9) is connected to a movable plate (16), which is slidably connected to the support column (7).

6. The horn capacitor potting machine according to claim 5, characterized in that: The movable plate (16) is provided with a discharge assembly, which includes a discharge pipe (17), a spray pipe (18) and a conveying cylinder (19). The discharge pipe (17) is installed on the movable plate (16), the spray pipe (18) is connected to one end of the discharge pipe (17), and the conveying cylinder (19) is connected to one end of the discharge pipe (17).

7. The horn capacitor potting machine according to claim 6, characterized in that: A second motor (20) is installed on the conveying cylinder (19), and a conveying rod (21) is connected to the output end of the second motor (20).

8. The horn capacitor potting machine according to claim 7, characterized in that: A spiral blade (22) is installed on the conveying rod (21), a connecting hose (23) is connected between the stirring cylinder (3) and the conveying cylinder (19), and a pump body (24) is installed on the connecting hose (23).