Steel sleeve product cleaning and drying integrated machine

Abstract

The utility model discloses a kind of steel sleeve product cleaning, drying integrated machine, it is related to excavator production field, the metal scrap and other impurities in waste water of the background technology is easy to cause pipeline blockage, low in work efficiency, without recycling and reusing the waste heat in drying oven, easy to cause heat loss, low in practicality The following scheme is presented, including cleaning tank, drying oven and conveying belt, two groups of cleaning components are equipped in the cleaning tank, the cleaning component includes water pipe and several spray heads arranged on water pipe, the cleaning tank is equipped with mounting mechanism, and the mounting mechanism includes mounting frame. The utility model can filter the metal scrap and impurities in the waste water after cleaning in real time, prevent the metal scrap and impurities from blocking the pipeline, reduce the pipeline cleaning frequency in later period, improve work efficiency, can guide the residual moisture on workpiece to be transported, and the waste heat is recycled and utilized again, improve practicality.

Description

Technical Field

[0001] This utility model relates to the field of excavator manufacturing technology, and in particular to an integrated machine for cleaning and drying steel sleeve products. Background Technology

[0002] An excavator is an earthmoving machine that uses a bucket to dig materials above or below the machine's bearing surface and load them into transport vehicles or unload them into a stockpile. During the excavator production process, cylindrical sleeve-shaped workpieces need to be cleaned.

[0003] The existing integrated cleaning and drying machine for excavator cylindrical sleeve-type workpieces has the following problems during use:

[0004] 1. Instead of cleaning the wastewater in real time, the wastewater is transported through pipelines to the filtration equipment for treatment. During use, impurities such as metal shavings in the wastewater can easily cause pipeline blockage, resulting in low work efficiency.

[0005] 2. When drying the workpiece, the residual heat in the drying oven is not recovered and reused, which easily leads to heat loss and low practicality. Utility Model Content

[0006] This utility model provides an integrated cleaning and drying machine for steel sleeve products, which solves the problems of existing integrated cleaning and drying machines for excavator cylindrical sleeve workpieces, where metal debris and other impurities in the wastewater easily cause pipe blockage, resulting in low work efficiency, lack of heat recovery and reuse in the drying chamber, and low practicality.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] A steel-clad product cleaning and drying integrated machine includes a cleaning tank, a drying tank, and a conveyor belt. The cleaning tank contains two sets of cleaning components, each including a water supply pipe and several nozzles mounted on the water supply pipe. The cleaning tank also includes an installation mechanism comprising a mounting frame slidably fitted inside the cleaning tank, a support frame fixed to the upper inner wall of the mounting frame, and a base plate bolted to the bottom outer wall of the support frame. The mounting frame contains an adsorption component, which includes filter holes evenly distributed on its top outer wall. The drying chamber has a barrier plate and several magnets set in the support frame. The bottom plate is equipped with a filter assembly, which includes a filter screen, filter cotton and filter plate. An installation plate is fixed on the inner wall of the middle part of the drying chamber, and several fans are bolted to the outer wall of the bottom of the installation plate. Several ceramic heating rods are bolted to the inner wall of the upper part of the drying chamber. The drying chamber is equipped with a waste heat recovery mechanism, which includes an air guide frame fixed on the outer wall of the top of the drying chamber and a flow guide frame bolted to the outer wall of one side of the drying chamber.

[0009] Preferably, the conveyor belt includes two sets of frames, two sets of chain drags, two sets of chains, two sprockets and a power motor, and the conveyor belt runs through and is installed inside the washing box and the drying box.

[0010] Preferably, a cleaning port is provided on one outer wall of the cleaning tank, and filter holes are provided at equal intervals on the bottom outer wall of the bottom plate. Two connecting plates are fixed on one outer wall of the mounting frame, and the two connecting plates are slidably fitted into the cleaning port. A fixing plate is connected to one outer wall of the cleaning tank by bolts, and the fixing plate is fixed on one outer wall of the two connecting plates respectively. Two support plates are fixed on the lower inner wall of the cleaning tank, and the bottom plate abuts against the top outer wall of the two support plates respectively.

[0011] Preferably, the barrier plate is bolted to the top outer wall of the support frame, and the magnet is attached to the bottom outer wall of the barrier plate.

[0012] Preferably, the filter screen abuts against the top outer wall of the base plate, the filter cotton abuts against the top outer wall of the filter screen, the filter plate abuts against the top outer wall of the filter cotton, and the filter screen, filter cotton and filter plate are respectively slidably sleeved in the mounting frame.

[0013] The above scheme uses a baffle plate to block the cleaning wastewater, allowing it to drain through the filter holes on the baffle plate. Several magnets attract metal debris in the cleaning wastewater. Then, the filter plate, filter cotton, and filter screen filter the cleaning wastewater again. The filtered wastewater then collects at the bottom of the cleaning tank for reuse.

[0014] Preferably, an installation pipe is fixed on the inner wall of the top of the air guide frame, one side of the air guide frame is connected to the outer wall of the cleaning box by bolts, and a connecting pipe is fixed on the inner wall of the top of the air guide frame. A conveying pipe is fixed on the outer wall of the upper part of the installation pipe, and one end of the conveying pipe is fixed on the outer wall of the upper part of the connecting pipe.

[0015] The above method involves using an air guide frame to deliver hot air containing residual heat into a conveying pipe, which then delivers the residual heat into a flow guide frame. The residual heat preheats the cylindrical sleeve-like workpieces within the flow guide frame. Simultaneously, the two ends of the flow guide frame are of different sizes, allowing residual moisture on the workpieces to enter the cleaning chamber along the flow guide frame.

[0016] The beneficial effects of this utility model are as follows:

[0017] 1. Equipped with an installation mechanism, adsorption components, and a filtration component, the baffle plate blocks the cleaning wastewater, allowing it to drain through the filter holes on the baffle plate. Several magnets attract metal debris in the cleaning wastewater. Subsequently, the filter plate, filter cotton, and filter screen further filter the cleaning wastewater. The filtered wastewater then collects at the bottom of the cleaning tank for reuse. This system can filter metal debris and impurities in the cleaning wastewater in real time, preventing metal debris and impurities from clogging the pipes, reducing the frequency of subsequent pipe cleaning, and improving work efficiency.

[0018] 2. Equipped with a preheating recovery mechanism, the air guide frame delivers hot air containing residual heat into the conveying pipe, and then the conveying pipe delivers the residual heat into the flow guide frame. The residual heat preheats the cylindrical sleeve-like workpieces in the flow guide frame. At the same time, the two ends of the flow guide frame are of different sizes, so that the residual moisture on the workpiece enters the cleaning box along the flow guide frame. This can guide and transport the residual moisture on the workpiece, and recover and reuse the residual heat, thus improving practicality.

[0019] In summary, this utility model can filter metal debris and impurities in the wastewater after cleaning in real time, preventing metal debris and impurities from clogging the pipes, reducing the number of subsequent pipe cleanings, improving work efficiency, guiding and conveying residual moisture on the workpiece, and recovering and reusing waste heat, thus improving practicality. Attached Figure Description

[0020] Figure 1 This is a front-view three-dimensional structural diagram of a steel-sheathed product cleaning and drying integrated machine proposed in this utility model.

[0021] Figure 2 This is a front cross-sectional view of a steel-sheathed product cleaning and drying integrated machine proposed in this utility model.

[0022] Figure 3 This is a schematic diagram of the installation mechanism of an integrated cleaning and drying machine for steel-sheathed products proposed in this utility model.

[0023] Figure 4 This is a schematic diagram of the adsorption component structure of a steel-sheathed product cleaning and drying integrated machine proposed in this utility model.

[0024] Figure 5 This is a bottom view of the adsorption component of a steel-sheathed product cleaning and drying integrated machine proposed in this utility model.

[0025] Figure 6 This is a schematic diagram of the filter assembly structure of a steel-jacketed product cleaning and drying integrated machine proposed in this utility model.

[0026] Figure 7 This is a schematic diagram of the waste heat recovery mechanism of a steel-jacketed product cleaning and drying integrated machine proposed in this utility model.

[0027] In the diagram: 1. Cleaning box; 2. Drying box; 3. Conveyor belt; 4. Cleaning assembly; 5. Installation mechanism; 501. Mounting frame; 502. Support frame; 503. Base plate; 504. Connecting plate; 505. Fixing plate; 506. Support plate; 6. Adsorption assembly; 601. Barrier plate; 602. Magnet; 7. Filter assembly; 701. Filter screen; 702. Filter cotton; 703. Filter plate; 8. Mounting plate; 9. Fan; 10. Ceramic heating rod; 11. Waste heat recovery mechanism; 111. Air guide frame; 112. Installation pipe; 113. Flow guide frame; 114. Connecting pipe; 115. Conveying pipe. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0029] Example 1, referring to Figure 1-2 A steel-cased product cleaning and drying integrated machine includes a cleaning tank 1, a drying tank 2, and a conveyor belt 3. The conveyor belt 3 includes two sets of frames, two sets of chain drags, two sets of chains, two sprockets, and a power motor (a chain-type conveyor mechanism in the prior art). The conveyor belt 3 runs through and is installed in the cleaning tank 1 and the drying tank 2. The cleaning tank 1 is equipped with two sets of cleaning components 4. The cleaning components 4 include water supply pipes and several nozzles installed on the water supply pipes. A water pump is installed in the cleaning tank 1, and the water outlet of the water pump is connected to the two water supply pipes through a connecting pipe.

[0030] Example 2, refer to Figure 3-6A steel-cased product cleaning and drying integrated machine further includes an installation mechanism 5. The installation mechanism 5 includes an installation frame 501 slidably fitted inside the cleaning tank 1, a support frame 502 fixed to the upper inner wall of the installation frame 501, and a bottom plate 503 bolted to the bottom outer wall of the support frame 502. A cleaning port is opened on one outer wall of the cleaning tank 1, and filter holes are evenly distributed on the bottom outer wall of the bottom plate 503. Two connecting plates 504 are fixed to one outer wall of the installation frame 501, and the two connecting plates 504 are slidably fitted into the cleaning port. A fixing plate 505 is bolted to one outer wall of the cleaning tank 1, and the fixing plate 505 is fixed to one outer wall of the two connecting plates 504. Two support plates 506 are fixed to the lower inner wall of the cleaning tank 1, and the bottom plate 503... The mounting frame 501 is equipped with an adsorption assembly 6, which is respectively abutted against the top outer wall of the two support plates 506. The adsorption assembly 6 includes a barrier plate 601 with equally spaced filter holes on its top outer wall and several magnets 602 set in the support frame 502. The barrier plate 601 is connected to the top outer wall of the support frame 502 by bolts. The magnets 602 are adsorbed onto the bottom outer wall of the barrier plate 601. The bottom plate 503 is equipped with a filter assembly 7, which includes a filter screen 701 abutting against the top outer wall of the bottom plate 503, a filter cotton 702 abutting against the top outer wall of the filter screen 701, and a filter plate 703 abutting against the top outer wall of the filter cotton 702. The filter screen 701, filter cotton 702 and filter plate 703 are slidably sleeved in the mounting frame 501.

[0031] Example 3, referring to Figure 7 A steel-cased product cleaning and drying integrated machine includes an installation plate 8 fixed on the inner wall of the middle part of the drying box 2. Several fans 9 are bolted to the outer wall of the bottom of the installation plate 8. Several ceramic heating rods 10 are bolted to the inner wall of the upper part of the drying box 2. The drying box 2 is provided with a waste heat recovery mechanism 11. The waste heat recovery mechanism 11 includes an air guide frame 111 fixed on the outer wall of the top of the drying box 2 and a flow guide frame 113 bolted to the outer wall of one side of the drying box 2. An installation pipe 112 is fixed on the inner wall of the top of the air guide frame 111. One side of the flow guide frame 113 is bolted to the outer wall of one side of the cleaning box 1. A connecting pipe 114 is fixed on the inner wall of the top of the flow guide frame 113. A conveying pipe 115 is fixed on the outer wall of the upper part of the installation pipe 112. One end of the conveying pipe 115 is fixed to the outer wall of the upper part of the connecting pipe 114.

[0032] Working principle: Cylindrical sleeve-shaped workpieces are conveyed by conveyor belt 3, multiple sets of nozzles wash the workpieces, baffle plate 601 blocks the cleaning wastewater, allowing the wastewater to be discharged through the filter holes on baffle plate 601, several magnets 602 adsorb metal debris in the cleaning wastewater, and then filter plate 703, filter cotton 702 and filter screen 701 filter the cleaning wastewater again. The filtered wastewater is then collected at the bottom of the cleaning tank 1 for reuse. Air guide frame 111 delivers hot air containing residual heat to conveyor pipe 115, and then conveyor pipe 115 delivers residual heat to guide frame 113. The residual heat preheats the cylindrical sleeve-shaped workpieces in guide frame 113. At the same time, the two ends of guide frame 113 are of different sizes, so that the residual water on the workpiece enters the cleaning tank 1 along guide frame 113.

[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A steel-cased product cleaning and drying integrated machine, comprising a cleaning tank (1), a drying tank (2), and a conveyor belt (3), characterized in that, The cleaning tank (1) is equipped with two sets of cleaning components (4), the cleaning components (4) including a water supply pipe and several nozzles set on the water supply pipe; The cleaning box (1) is provided with an installation mechanism (5), which includes an installation frame (501) slidably sleeved in the cleaning box (1), a support frame (502) fixed on the upper inner wall of the installation frame (501), and a bottom plate (503) connected to the bottom outer wall of the support frame (502) by bolts. The mounting frame (501) is provided with an adsorption component (6), which includes a barrier plate (601) with equally spaced filter holes on the top outer wall and a number of magnets (602) disposed in the support frame (502). The bottom plate (503) is provided with a filter assembly (7) on the top, the filter assembly (7) including a filter screen (701), filter cotton (702) and filter plate (703); The drying box (2) is fixedly provided with an installation plate (8) on the inner wall of the middle part, and several fans (9) are connected to the bottom outer wall of the installation plate (8) by bolts. Several ceramic heating rods (10) are connected to the upper inner wall of the drying box (2) by bolts. The drying box (2) is provided with a waste heat recovery mechanism (11), which includes an air guide frame (111) fixed on the top outer wall of the drying box (2) and a flow guide frame (113) connected to the outer wall of one side of the drying box (2) by bolts.

2. The integrated cleaning and drying machine for steel sleeve products according to claim 1, characterized in that, The conveyor belt (3) includes two sets of frames, two sets of chain drag, two sets of chains, two sprockets and a power motor, and the conveyor belt (3) runs through and is installed in the washing box (1) and the drying box (2).

3. The integrated cleaning and drying machine for steel sleeve products according to claim 1, characterized in that, The cleaning tank (1) has a cleaning port on one side of its outer wall, and the bottom outer wall of the base plate (503) has filter holes distributed at equal intervals. Two connecting plates (504) are fixed on one side of the outer wall of the mounting frame (501), and the two connecting plates (504) are slidably fitted into the cleaning port. A fixing plate (505) is bolted to one side of the outer wall of the cleaning tank (1), and the fixing plate (505) is fixed on one side of the outer wall of the two connecting plates (504). Two support plates (506) are fixed on the lower inner wall of the cleaning tank (1), and the base plate (503) abuts against the top outer wall of the two support plates (506).

4. The integrated cleaning and drying machine for steel sleeve products according to claim 1, characterized in that, The barrier plate (601) is bolted to the top outer wall of the support frame (502), and the magnet (602) is attracted to the bottom outer wall of the barrier plate (601).

5. The integrated cleaning and drying machine for steel sleeve products according to claim 1, characterized in that, The filter screen (701) abuts against the top outer wall of the base plate (503), and the filter cotton (702) abuts against the top outer wall of the filter screen (701). The filter plate (703) abuts against the top outer wall of the filter cotton (702), and the filter screen (701), filter cotton (702) and filter plate (703) are respectively slidably fitted into the mounting frame (501).

6. The integrated cleaning and drying machine for steel sleeve products according to claim 1, characterized in that, An installation pipe (112) is fixed on the inner wall of the top of the air guide frame (111). One side of the flow guide frame (113) is connected to the outer wall of the cleaning box (1) by bolts. A connecting pipe (114) is fixed on the inner wall of the top of the flow guide frame (113). A conveying pipe (115) is fixed on the outer wall of the upper part of the installation pipe (112). One end of the conveying pipe (115) is fixed on the outer wall of the upper part of the connecting pipe (114).

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