Cleaning device for reducer worm production

Abstract

The application relates to a cleaning device for reducer worm production, belonging to the technical field of reducer production, which comprises a cleaning mechanism and a worm bearing mechanism, the cleaning mechanism comprises a cleaning tank, an immersion pool, a spray pipe group and a wind knife assembly are sequentially arranged in the cleaning tank from bottom to top, a feeding opening is arranged on the side of the cleaning tank, the feeding opening is arranged on the top of the immersion pool, an overflow opening is also arranged on the side of the cleaning tank corresponding to the position of the immersion pool, and a sealable sealing door is arranged in the feeding opening. The application can realize automatic cleaning and air drying of the worm, has good cleaning effect, is high in efficiency, and greatly improves the production efficiency.

Description

Technical Field

[0001] This application relates to the technical field of speed reducer manufacturing, and in particular to a cleaning device for producing speed reducer worm gears. Background Technology

[0002] During the production and processing of the worm gear in the miniature reducer, a grinding machine is generally used to polish the worm gear. After polishing, the residual polishing liquid on its surface needs to be removed (a cost-effective polishing liquid is dish soap).

[0003] In existing technologies, each item is typically cleaned manually, which is inefficient. Therefore, there is an urgent need to develop a cleaning device that can reduce the intensity of manual labor and improve cleaning efficiency. Utility Model Content

[0004] The purpose of this application is to provide a cleaning device for the production of worm gears for speed reducers, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this application provides a cleaning device for the production of worm gears for speed reducers, employing the following technical solution:

[0006] A cleaning device for producing worm gears for speed reducers includes a cleaning mechanism and a worm gear bearing mechanism. The cleaning mechanism includes a cleaning tank, in which a soaking pool, a spray pipe assembly, and an air knife assembly are arranged sequentially from bottom to top. A feeding port is opened on the side of the cleaning tank and is located at the top of the soaking pool. An overflow port is also opened on the side of the cleaning tank corresponding to the position of the soaking pool. An openable and closable sealing door is installed in the feeding port.

[0007] The worm gear support mechanism is located inside the cleaning tank. The worm gear support mechanism includes a servo linear slide, a support plate, a placement frame, a waterproof geared motor, a turntable, and a connecting rod. The servo linear slide is vertically fixed to the inner wall of the cleaning tank, with its bottom end extending into the soaking tank. The support plate is fixed to the slide of the servo linear slide, and a U-shaped groove is formed on the surface of the support plate. The placement frame is slidably disposed within the U-shaped groove. The waterproof geared motor is fixed to the support plate, and the turntable is fixed to the output shaft of the waterproof geared motor. One end of the connecting rod is hinged to the placement frame, and the other end of the connecting rod is eccentrically rotatably connected to the turntable. Several placement grids are evenly arranged within the placement frame.

[0008] The spray pipe assembly includes an upper spray pipe and a lower spray pipe, and several nozzles are evenly installed on the upper spray pipe and the lower spray pipe respectively. The spray range of the nozzles can cover the placement frame.

[0009] The air knife assembly includes an upper air knife and a lower air knife. The air outlets of both the upper and lower air knives are oriented towards the placement frame, and the upper and lower air knives are each connected to an air intake source.

[0010] The soaking tank is equipped with a heater and a temperature sensor.

[0011] A transducer is also installed at the bottom of the soaking tank, and an ultrasonic generator is connected to the transducer.

[0012] Preferably, in order to avoid damage to the worm gear, the surface of each of the placement grids is provided with a soft anti-collision pad.

[0013] In summary, this application includes at least one of the following beneficial technical effects:

[0014] 1. This cleaning device for worm gear production can automatically clean and air-dry the worm gear, with good cleaning effect and high efficiency, which greatly improves production efficiency;

[0015] 2. Equipped with a waterproof geared motor, turntable, and connecting rod, the waterproof geared motor drives the placement frame to move back and forth along the U-shaped groove via the turntable and connecting rod. The worm gear located in the placement grid also rolls back and forth, which can play the role of flipping the worm gear throughout the entire cleaning and drying process, greatly improving the cleaning and drying efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application.

[0017] Figure 2 This is a structural schematic diagram illustrating the worm gear support mechanism in the embodiments of this application.

[0018] Figure 3 This is a schematic diagram illustrating the connection structure between the turntable and the placement frame in the embodiments of this application.

[0019] Explanation of reference numerals in the attached drawings: 1. Cleaning tank; 11. Soaking tank; 111. Overflow outlet; 12. Spray pipe assembly; 13. Air knife assembly; 14. Sealing door; 2. Worm gear support mechanism; 21. Servo linear slide; 22. Support plate; 221. U-shaped groove; 23. Placement frame; 231. Placement grid; 24. Waterproof geared motor; 25. Turntable; 26. Connecting rod; 3. Heater; 4. Transducer. Detailed Implementation

[0020] The following is in conjunction with the appendix Figure 1-3 This application will be described in further detail.

[0021] This application discloses a cleaning device for producing worm gears in speed reducers, referring to... Figure 1-3The system includes a cleaning mechanism and a worm gear bearing mechanism 2. The cleaning mechanism includes a cleaning tank 1. The cleaning tank 1 is provided with an immersion tank 11, a spray pipe assembly 12 and an air knife assembly 13 arranged from bottom to top. The cleaning tank 1 has a feeding port on its side, which is located at the top of the immersion tank 11. The cleaning tank 1 also has an overflow port 111 on its side corresponding to the position of the immersion tank 11. The overflow port 111 can drain the upper layer of foam. The feeding port is equipped with an openable and closable sealing door 14.

[0022] The worm gear support mechanism 2 is installed inside the cleaning tank 1. The worm gear support mechanism 2 includes a servo linear slide 21, a support plate 22, a placement frame 23, a waterproof geared motor 24, a turntable 25, and a connecting rod 26. The servo linear slide 21 is vertically fixed on the inner wall of the cleaning tank 1, and the bottom end of the servo linear slide 21 extends into the soaking tank 11. The support plate 22 is fixed on the slide of the servo linear slide 21. A U-shaped groove 221 is opened on the surface of the support plate 22. The placement frame 23 is slidably disposed in the U-shaped groove 221. The waterproof geared motor 24 is fixed on the support plate 22. The turntable 25 is fixed on the output shaft of the waterproof geared motor 24. One end of the connecting rod 26 is hinged to the placement frame 23, and the other end of the connecting rod 26 is eccentrically rotatably connected to the turntable 25. Several placement grids 231 are evenly arranged inside the placement frame 23, and the surface of each placement grid 231 is provided with a soft anti-collision pad.

[0023] The spray pipe assembly 12 includes an upper spray pipe and a lower spray pipe. Several nozzles are evenly installed on the upper spray pipe and the lower spray pipe respectively. The spray range of the nozzles can cover the placement frame 23.

[0024] The air knife assembly 13 includes an upper air knife and a lower air knife. The air outlets of the upper and lower air knives are both set towards the placement frame 23, and the upper and lower air knives are respectively connected to an air inlet. For ease of manufacturing, the upper spray pipe, lower spray pipe, upper air knife, and lower air knife are all set in a U-shape.

[0025] Reference Figure 2 To improve the cleaning effect, a heater 3 and a temperature sensor are installed in the soaking tank 11. A transducer 4 is also installed at the bottom of the soaking tank 11, and an ultrasonic generator is connected to the transducer 4.

[0026] The implementation principle of a cleaning device for producing worm gear reducers according to an embodiment of this application is as follows:

[0027] When in use, open the sealing door 14, and the staff will place the worm gears in the placement grid 231 one by one. After closing the sealing door 14, the waterproof geared motor 24 will drive the placement frame 23 to move back and forth along the U-shaped groove 221 via the turntable 25 and the connecting rod 26. The worm gears in the placement grid 231 will also roll back and forth. During the subsequent cleaning process, it can play a stirring role. The servo linear slide 21 will first drive the placement frame 23 into the soaking tank 11. In the soaking tank 11, the impurities attached to the surface can be cleaned by ultrasonic vibration, and the grease and residue in the detergent can be quickly dissolved by warm water.

[0028] Afterwards, the servo linear slide 21 drives the placement frame 23 to move to the spray pipe assembly 12. The upper and lower spray pipes rinse the placement frame 23 multiple times. The flowing water can quickly remove the detergent. After rinsing, the servo linear slide 21 drives the placement frame 23 to move to the air knife assembly 13. The upper and lower air knives work alternately, which can quickly dry the placement frame 23 and the worm gear. Finally, the material can be discharged from the loading port.

[0029] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A cleaning device for producing worm gears for speed reducers, characterized in that: The cleaning mechanism includes a cleaning mechanism and a worm gear bearing mechanism (2). The cleaning mechanism includes a cleaning tank (1). The cleaning tank (1) is provided with a soaking pool (11), a spray pipe assembly (12), and an air knife assembly (13) arranged from bottom to top. The cleaning tank (1) has a feeding port on its side, which is located at the top of the soaking pool (11). The cleaning tank (1) also has an overflow port (111) on its side corresponding to the position of the soaking pool (11). The feeding port is equipped with an openable and closable sealing door (14). The worm gear support mechanism (2) is located inside the cleaning tank (1). The worm gear support mechanism (2) includes a servo linear slide (21), a support plate (22), a placement frame (23), a waterproof geared motor (24), a turntable (25), and a connecting rod (26). The servo linear slide (21) is vertically fixed on the inner wall of the cleaning tank (1), and the bottom end of the servo linear slide (21) extends into the soaking tank (11). The support plate (22) is fixed on the slide of the servo linear slide (21). (22) A U-shaped groove (221) is provided on the surface. The placement frame (23) is slidably disposed in the U-shaped groove (221). The waterproof geared motor (24) is fixed on the bearing plate (22). The turntable (25) is fixed on the output shaft of the waterproof geared motor (24). One end of the connecting rod (26) is hinged to the placement frame (23). The other end of the connecting rod (26) is eccentrically rotatably connected to the turntable (25). Several placement grids (231) are evenly arranged in the placement frame (23).

2. The cleaning device for producing worm gears for speed reducers according to claim 1, characterized in that: The spray pipe assembly (12) includes an upper spray pipe and a lower spray pipe. Several nozzles are evenly installed on the upper spray pipe and the lower spray pipe respectively. The spray range of the nozzles can cover the placement frame (23).

3. The cleaning device for producing worm gears for speed reducers according to claim 1, characterized in that: The air knife assembly (13) includes an upper air knife and a lower air knife. The air outlets of the upper air knife and the lower air knife are both set facing the placement frame (23), and the upper air knife and the lower air knife are respectively connected to an air intake source.

4. The cleaning device for producing worm gears for speed reducers according to claim 1, characterized in that: The soaking tank (11) is equipped with a heater (3) and a temperature sensor.

5. The cleaning device for producing worm gears for speed reducers according to claim 4, characterized in that: A transducer (4) is also installed at the bottom of the soaking pool (11), and an ultrasonic generator is connected to the transducer (4).

6. The cleaning device for producing worm gears for speed reducers according to claim 1, characterized in that: The surface of each of the placement grids (231) is provided with soft anti-collision pads.

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