An angle adjustment device

Abstract

The utility model discloses an angle adjusting device, including frame and fixed installation on the frame lateral wall industrial computer, the top fixed mounting of frame has pneumatic horizontal shift subassembly, the movable end of pneumatic horizontal shift subassembly top is equipped with the casing, the inside fixed mounting of casing has first motor, the drive end fixed connection of first motor has the pivot, and pivot and the movable end fixed connection of pneumatic horizontal shift subassembly. In the utility model, through integrated pneumatic horizontal shift subassembly, casing, first motor, pivot, conveying roller, second motor, third motor, support axle, pneumatic clamping subassembly, stroke detection subassembly, pneumatic lifting subassembly and saw blade cutting machine, cooperate industrial computer and realize that metal rod piece once clamping can complete multi -angle cutting processing, effectively solved the problem of low efficiency and precision deviation that need twice clamping in traditional craft, significantly improved the processing efficiency, reduced the operation complexity.

Description

Technical Field

[0001] This utility model relates to the field of cutting and adjustment technology, and in particular to an angle adjustment device. Background Technology

[0002] Metal cutting is a processing technique that uses physical or chemical methods to separate metal materials according to predetermined requirements. Its main purpose is to process raw metal materials into the desired shapes and sizes to meet the manufacturing needs of various industrial sectors, such as machinery manufacturing, the automotive industry, and aerospace.

[0003] Currently, some metal rods require double-end corner cutting during the production process. However, since the two processes are carried out separately, after the first clamping is completed and one end is cut, a second clamping is required to process the other end. This repeated clamping process affects efficiency and increases operational complexity.

[0004] Therefore, an angle adjustment device is proposed. Utility Model Content

[0005] This utility model is an angle adjustment device proposed to overcome the shortcomings of the existing technology.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: an angle adjustment device, including a frame and an industrial control all-in-one computer fixedly installed on the side wall of the frame, a pneumatic transverse moving assembly fixedly installed on the top of the frame, a housing provided above the movable end of the pneumatic transverse moving assembly, a first motor fixedly installed inside the housing, a rotating shaft fixedly connected to the drive end of the first motor, and the rotating shaft fixedly connected to the movable end of the pneumatic transverse moving assembly;

[0007] A second motor is fixedly connected to both sides of the outer surface of the housing. The drive ends of the two second motors are fixedly connected to conveying rollers, and the conveying rollers are set through the housing and rotatably connected to the housing. Two auxiliary rollers rotatably connected to the housing are provided between the two conveying rollers.

[0008] A pneumatic clamping assembly is installed on the top of the housing;

[0009] A third motor is fixedly installed on one side of the inside of the frame. The drive end of the third motor is fixedly connected to a support shaft, and the support shaft passes through the frame. A pneumatic lifting assembly is fixedly installed on the top of the support shaft, and a stroke detection assembly is installed on one side of the pneumatic lifting assembly.

[0010] A saw blade cutter is fixedly installed on the movable end of the pneumatic lifting assembly.

[0011] Furthermore, the pneumatic traverse assembly includes a slide table, which is fixedly installed on the top of the frame. A traverse cylinder is fixedly connected to the inner wall of one side of the slide table. A slide block is fixedly installed on the movable end of the traverse cylinder, and the slide block is slidably connected to the slide table and fixedly connected to the rotating shaft. This structure achieves smooth traverse movement through cylinder drive, ensuring that the housing drives the workpiece to be positioned.

[0012] Furthermore, the rotating shaft is connected to the housing and the support shaft is connected to the frame through bearing seats. The seats of the two bearing seats are fixedly connected to the housing and the frame respectively, and the inner rings of the bearings built into the two bearing seats are fixedly connected to the adjacent rotating shaft and support shaft respectively. The bearing seat connection method effectively reduces the rotational friction resistance and ensures the smooth operation of the rotating parts.

[0013] Furthermore, the pneumatic clamping assembly includes two fixed plates, which are fixedly installed on the outer wall of the housing. A clamping cylinder is fixedly connected to one side of the outer surface of each of the two fixed plates. The movable ends of the two clamping cylinders are both set through the fixed plates and fixedly connected to movable seats. Multiple side rollers are rotatably connected between the inner top and inner bottom of the two movable seats. This design achieves flexible clamping of the workpiece by driving the side rollers with cylinders, avoiding damage to the workpiece surface.

[0014] Furthermore, a limiting plate is fixedly connected to one side of the outer surface of each of the two movable seats, and the limiting plate is set through the fixed plate and slidably connected to it. The limiting plate structure ensures the stability of the movement trajectory of the clamping component and prevents deviation.

[0015] Furthermore, the pneumatic lifting assembly includes a guide rod, which is fixedly installed on the top of the support shaft. A lifting cylinder is fixedly installed on the top of one side of the outer surface of the guide rod. A slider is fixedly connected to the movable end of the lifting cylinder, and the slider is slidably connected to the guide rod and fixedly connected to the outer shell of the saw blade cutting machine. The cooperation between the guide rod and the slider can ensure the processing stability of the saw blade cutting machine when it is vertically fed.

[0016] Furthermore, the stroke detection component includes a pressure sensor, which is fixedly embedded on one side of the outer wall of the guide rod. The detection end of the pressure sensor is fixedly connected to a detection plate. The pressure sensing detection method is sensitive and reliable, and can accurately sense the contact position of the workpiece.

[0017] The beneficial effects of this utility model are:

[0018] In use, this utility model provides an angle adjustment device that integrates a pneumatic traverse assembly, a housing, a first motor, a rotating shaft, a conveying roller, a second motor, a third motor, a support shaft, a pneumatic clamping assembly, a stroke detection assembly, a pneumatic lifting assembly, and a saw blade cutting machine. Combined with an industrial control all-in-one computer, it enables multi-angle cutting of metal rods with a single clamping, effectively solving the problems of low efficiency and accuracy deviation caused by the need for secondary clamping in traditional processes. This significantly improves processing efficiency and reduces operational complexity. Attached Figure Description

[0019] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 : First-view structural diagram of the present invention;

[0021] Figure 2 : Overall second-view structural diagram of this utility model;

[0022] Figure 3 : A cross-sectional view of the shell of this utility model;

[0023] Figure 4 : Schematic diagram of the installation of the third motor of this utility model.

[0024] The attached figures are labeled as follows:

[0025] 1. Frame; 2. Slide; 3. Second motor; 4. Limit plate; 5. Movable seat; 6. Industrial control all-in-one computer; 7. Detection plate; 8. Guide rod; 9. Slider; 10. Lifting cylinder; 11. Saw blade cutting machine; 12. Side roller; 13. Auxiliary roller; 14. Conveying roller; 15. Housing; 16. Slide table; 17. Lateral movement cylinder; 18. Clamping cylinder; 19. Fixing plate; 20. Pressure sensor; 21. First motor; 22. Rotating shaft; 23. Bearing seat; 24. Support shaft; 25. Third motor. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0027] like Figures 1 to 4 As shown, an angle adjustment device is disclosed, including a frame 1 and an industrial control integrated computer 6 fixedly installed on the side wall of the frame 1. A pneumatic traverse assembly is fixedly installed on the top of the frame 1. A housing 15 is provided above the movable end of the pneumatic traverse assembly. A first motor 21 is fixedly installed inside the housing 15. A rotating shaft 22 is fixedly connected to the drive end of the first motor 21, and the rotating shaft 22 is fixedly connected to the movable end of the pneumatic traverse assembly. The pneumatic traverse assembly includes a slide table 16, and the slide table 16 is fixedly installed on the top of the frame 1. A traverse cylinder 17 is fixedly connected to the inner wall of one side of the slide table 16. A slide block 2 is fixedly installed on the movable end of the traverse cylinder 17, and the slide block 2 is slidably connected to the slide table 16 and fixedly connected to the rotating shaft 22.

[0028] A second motor 3 is fixedly connected to both sides of the outer surface of the housing 15. The drive ends of the two second motors 3 are fixedly connected to conveying rollers 14. The conveying rollers 14 are set through the housing 15 and are rotatably connected to the housing 15. Two auxiliary rollers 13 are provided between the two conveying rollers 14 and are rotatably connected to the housing 15. The outer surface of the conveying rollers 14 is provided with anti-slip texture. This anti-slip texture structure can significantly increase the friction between the conveying rollers 14 and the workpiece, and prevent the workpiece from slipping during the conveying and cutting process.

[0029] A pneumatic clamping assembly is installed on the top of the housing 15. The pneumatic clamping assembly includes two fixed plates 19, which are fixedly installed on the outer side wall of the housing 15. A clamping cylinder 18 is fixedly connected to one side of the outer surface of each of the two fixed plates 19. The movable ends of the two clamping cylinders 18 pass through the fixed plates 19 and are fixedly connected to movable seats 5. Multiple side rollers 12 are rotatably connected between the inner top and inner bottom of the two movable seats 5. A limit plate 4 is fixedly connected to one side of the outer surface of each of the two movable seats 5, and the limit plate 4 passes through the fixed plates 19 and is slidably connected to them.

[0030] A third motor 25 is fixedly installed on one side of the inner side of the frame 1. The drive end of the third motor 25 is fixedly connected to a support shaft 24, and the support shaft 24 passes through the frame 1. A pneumatic lifting assembly is fixedly installed on the top of the support shaft 24. A saw blade cutter 11 is fixedly installed on the movable end of the pneumatic lifting assembly. The pneumatic lifting assembly includes a guide rod 8, and the guide rod 8 is fixedly installed on the top of the support shaft 24. A lifting cylinder 10 is fixedly installed on the top of one side of the outer surface of the guide rod 8. A slider 9 is fixedly connected to the movable end of the lifting cylinder 10, and the slider 9 is slidably connected to the guide rod 8 and fixedly connected to the outer shell of the saw blade cutter 11. The working principle of the saw blade cutter 11 is based on the cutting of materials by a high-speed rotating saw blade.

[0031] A stroke detection component is installed on one side of the pneumatic lifting assembly. The stroke detection component includes a pressure sensor 20, which is fixedly embedded in the outer wall of one side of the guide rod 8. The detection end of the pressure sensor 20 is fixedly connected to a detection plate 7. The pressure sensor 20 is mainly used to measure force, and its model can be selected by reference to ZCB511E-W.

[0032] The rotating shaft 22 is connected to the housing 15, and the support shaft 24 is connected to the frame 1 through bearing seats 23. The seats of the two bearing seats 23 are fixedly connected to the housing 15 and the frame 1 respectively, and the inner rings of the bearings built into the two bearing seats 23 are fixedly connected to the adjacent rotating shaft 22 and support shaft 24 respectively.

[0033] The industrial control all-in-one computer 6 is electrically connected to the pressure sensor 20, the second motor 3, the first motor 21, the third motor 25, the lifting cylinder 10, the clamping cylinder 18, and the lateral movement cylinder 17, which facilitates the control of the overall operation. The specific data analysis and processing involved to further realize the control function are methods that can be implemented by those skilled in the art based on common knowledge. These methods are not within the scope of this solution. The above description is only to illustrate the beneficial effects that can be achieved by this hardware structure improvement in conjunction with common knowledge.

[0034] Working principle: The operator places the rod to be processed horizontally on the support platform composed of auxiliary roller 13 and conveying roller 14 above the housing 15. Then the pneumatic clamping assembly is activated, and the two clamping cylinders 18 synchronously push the movable seat 5 to move towards the center, clamping the rod from both sides through the side rollers 12.

[0035] The second motor 3 drives the conveyor roller 14 to rotate, causing the clamped rod to be conveyed uniformly to the cutting area. When the end of the rod contacts the detection plate 7 of the stroke detection component, the pressure sensor 20 monitors the pressure value change in real time. After reaching the set threshold, it sends a signal to the industrial control computer 6. The industrial control computer 6 first controls the transverse cylinder 17 to move, causing the slide 2 and the entire housing 15 to move horizontally backward to leave a safe distance for cutting. At the same time, it starts the third motor 25, which drives the pneumatic lifting component and the saw blade cutter 11 to rotate as a whole through the support shaft 24, adjusting to the preset cutting angle.

[0036] The lifting cylinder 10 pushes the slider 9 downward along the guide rod 8, driving the saw blade cutter 11 to complete the vertical feed cut. During this process, the saw blade cutter 11 is in operation. After the cut is completed, the lifting cylinder 10 resets, and the saw blade cutter 11 stops working.

[0037] The first motor 21 drives the housing 15 and the clamped rod to rotate 90 degrees via the rotating shaft 22. Then the second motor 3 cooperates with the conveying roller 14 to convey the rod to a preset length, and then rotates it 90 degrees again. Finally, the rod is reset by the cylinder 17.

[0038] Repeat the above cutting arrangement to cut the other end of the rod. After cutting, reset all components and remove the rod.

[0039] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An angle adjusting device, comprising a rack (1) and an industrial personal computer (6) fixedly installed on the side wall of the rack (1), characterized in that: A pneumatic traverse assembly is fixedly installed on the top of the frame (1). A housing (15) is provided above the movable end of the pneumatic traverse assembly. A first motor (21) is fixedly installed inside the housing (15). A rotating shaft (22) is fixedly connected to the drive end of the first motor (21), and the rotating shaft (22) is fixedly connected to the movable end of the pneumatic traverse assembly. The outer surfaces of the housing (15) are fixedly connected to two second motors (3), and the driving ends of the two second motors (3) are fixedly connected to conveying rollers (14). The conveying rollers (14) pass through the housing (15) and are rotatably connected to the housing (15). Two auxiliary rollers (13) rotatably connected to the housing (15) are provided between the two conveying rollers (14). A pneumatic clamping assembly is installed on the top of the housing (15); A third motor (25) is fixedly installed on one side of the inside of the frame (1). The drive end of the third motor (25) is fixedly connected to a support shaft (24), and the support shaft (24) passes through the frame (1). A pneumatic lifting assembly is fixedly installed on the top of the support shaft (24), and a stroke detection assembly is installed on one side of the pneumatic lifting assembly. A saw blade cutter (11) is fixedly installed on the movable end of the pneumatic lifting assembly.

2. An angular adjustment device according to claim 1, characterised in that: The pneumatic traverse assembly includes a slide (16), which is fixedly installed on the top of the frame (1). A traverse cylinder (17) is fixedly connected to the inner wall of one side of the slide (16). A slide seat (2) is fixedly installed on the movable end of the traverse cylinder (17). The slide seat (2) is slidably connected to the slide (16) and fixedly connected to the rotating shaft (22).

3. An angular adjustment device according to claim 1, characterized in that: The rotating shaft (22) is connected to the housing (15), and the support shaft (24) is connected to the frame (1) through bearing seats (23). The seats of the two bearing seats (23) are fixedly connected to the housing (15) and the frame (1) respectively, and the inner rings of the bearings built into the two bearing seats (23) are fixedly connected to the adjacent rotating shaft (22) and support shaft (24) respectively.

4. An angular adjustment device according to claim 1, characterized in that: The pneumatic clamping assembly includes two fixed plates (19), and the fixed plates (19) are fixedly installed on the outer side wall of the housing (15). A clamping cylinder (18) is fixedly connected to one side of the outer surface of each of the two fixed plates (19). The movable ends of the two clamping cylinders (18) are set through the fixed plates (19) and are fixedly connected to movable seats (5). Multiple side rollers (12) are rotatably connected between the inner top and inner bottom of the two movable seats (5).

5. An angular adjustment device according to claim 4, characterised in that: Each of the two movable seats (5) has a limiting plate (4) fixedly connected to one side of its outer surface, and the limiting plate (4) passes through the fixed plate (19) and is slidably connected to it.

6. An angular adjustment device according to claim 1, characterized in that: The pneumatic lifting assembly includes a guide rod (8), which is fixedly installed on the top of the support shaft (24). A lifting cylinder (10) is fixedly installed on the top of one side of the outer surface of the guide rod (8). A slider (9) is fixedly connected to the movable end of the lifting cylinder (10), and the slider (9) is slidably connected to the guide rod (8) and fixedly connected to the outer shell of the saw blade cutting machine (11).

7. The angle adjustment device according to claim 6, characterized in that: The stroke detection component includes a pressure sensor (20), and the pressure sensor (20) is fixedly embedded on the outer wall of one side of the guide rod (8). The detection end of the pressure sensor (20) is fixedly connected to a detection plate (7).

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