A wire slot turnover tool
By designing a wire trough flipping fixture and using a reducer to drive the clamping and flipping arm, the problems of low efficiency and poor safety in the flipping and transfer of heavy-duty wire troughs are solved, and efficient and safe wire trough flipping and transfer are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BOMBARDIER SIFANG QINGDAO TRANSPORTATION
- Filing Date
- 2024-12-15
- Publication Date
- 2026-06-26
AI Technical Summary
The lack of existing equipment for efficiently and safely flipping and transporting heavy-duty cable trays results in low efficiency and safety risks associated with manual operation.
Design a wire trough flipping fixture that uses a reducer to drive the clamping and flipping arm, and works with other equipment to achieve the flipping and transfer of wire troughs, reducing the labor intensity of operators and improving safety.
The clamping and tilting arm is driven by a speed reducer to achieve efficient tilting and transfer of the wire trough, reducing the labor intensity of operators and improving operational safety.
Smart Images
Figure CN224407538U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of wire trough processing technology, specifically to a wire trough flipping tool. Background Technology
[0002] Currently, because the cable trays on the roof of the new high-speed trains are installed with their openings facing downwards, it is necessary to easily and efficiently flip the cable trays after pre-assembly. Given the large weight of the cable trays and cables and their length of up to 24m, there is no tooling or equipment on the market that can meet these requirements. Without suitable tooling, manual handling and flipping are the only options, resulting in very low work efficiency. Furthermore, asynchronous flipping poses a risk of injury to personnel and distortion or deformation of the cable trays.
[0003] Therefore, to meet actual production needs, a wire trough flipping tool is provided. Summary of the Invention
[0004] To address the shortcomings of existing technologies, the purpose of this application is to provide a wire trough flipping fixture that uses a reducer to drive the clamping and flipping arm, and in conjunction with other equipment, enables the flipping and transfer of wire troughs, thereby meeting practical needs, reducing the labor intensity of operators, and improving operational safety.
[0005] To achieve the above objectives, the technical solution adopted in this application is as follows:
[0006] This application provides a wire trough flipping fixture, which includes a left assembly platform, a middle transport vehicle and a right assembly platform placed in sequence.
[0007] Both the left assembly platform and the right assembly platform include:
[0008] Main framework I;
[0009] Multiple clamping and flipping arms located on the top surface of the main frame I;
[0010] Multiple casters are installed at the bottom of the main frame I;
[0011] Multiple rotatable safety support legs are installed at the bottom of the main frame I;
[0012] The reducer is installed in the main frame I. The reducer is connected to each of the clamping and tilting arms through the main drive shaft. The reducer is configured to drive each of the clamping and tilting arms to rotate synchronously.
[0013] The intermediate transport vehicle includes:
[0014] Main framework II;
[0015] Multiple casters are installed at the bottom of the main frame II.
[0016] Based on the above technical solution, the intermediate transport vehicle also includes:
[0017] A detachable storage bracket is installed on the top surface of the main frame II.
[0018] Based on the above technical solution, the top surfaces of both the left assembly platform and the right assembly platform are provided with the same number of clamping and flipping arms.
[0019] Based on the above technical solution, the left assembly platform and the right assembly platform are each equipped with 14 clamping and flipping arms.
[0020] Based on the above technical solution, the left assembly platform and the right assembly platform are each equipped with 24 casters.
[0021] Based on the above technical solution, the intermediate transport vehicle is equipped with 24 omnidirectional wheels.
[0022] Based on the above technical solution, the number of safety outriggers configured on the left assembly platform and the right assembly platform is 6 each.
[0023] Compared with the prior art, the advantages of this application are:
[0024] This application uses a speed reducer to drive the clamping and tilting arm, which, in conjunction with other equipment, enables the tilting and transfer of wire troughs, meeting practical needs, reducing the labor intensity of operators, and improving operational safety. Attached Figure Description
[0025] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0026] Figure 1 This is a schematic diagram of the structure of the wire trough flipping tool according to an embodiment of this application;
[0027] Figure 2 This is a schematic diagram showing the layout and orientation of the wire trough flipping tool according to an embodiment of this application;
[0028] Figure 3 This is a schematic diagram of the intermediate transport vehicle of the wire trough flipping fixture in an embodiment of this application at different heights;
[0029] Figure 4 This is a schematic diagram showing the layout and orientation of the intermediate transport vehicle and the right assembly platform of the wire trough flipping fixture in an embodiment of this application.
[0030] Figure 5 This is a schematic diagram showing the layout and orientation of the middle transport vehicle and the left assembly platform of the wire trough flipping fixture in an embodiment of this application.
[0031] Figure 6 This is a schematic diagram of the internal structure of the left or right assembly platform of the wire trough flipping fixture in an embodiment of this application.
[0032] In the picture:
[0033] A. Left assembly platform; B. Right assembly platform; C. Middle transport vehicle; 1. Main frame I; 2. Clamping and tilting arm; 3. Casters; 4. Safety outriggers; 5. Reducer; 6. Main drive shaft; 7. Storage bracket; 8. Main frame II. Detailed Implementation
[0034] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0035] The embodiments of this application will be further described in detail below with reference to the accompanying drawings.
[0036] This application provides a wire trough flipping fixture, which uses a reducer to drive the clamping and flipping arm, and works in conjunction with other equipment to achieve wire trough flipping and transfer, meeting practical needs, reducing the labor intensity of operators, and improving operational safety.
[0037] To achieve the aforementioned technical effects, the overall concept of this application is as follows:
[0038] A wire trough flipping fixture includes a left assembly platform A, a middle transport vehicle C, and a right assembly platform B placed sequentially.
[0039] Both the left assembly platform A and the right assembly platform B include:
[0040] Main framework I1;
[0041] Multiple clamping and flipping arms 2 are located on the top surface of the main frame I1;
[0042] Multiple casters 3 are installed at the bottom of the main frame I1;
[0043] Multiple rotatable safety support legs 4 are installed at the bottom of the main frame I1;
[0044] A reducer 5 is installed inside the main frame I1. The reducer 5 is connected to each of the clamping and tilting arms 2 via a main drive shaft 6. The reducer 5 is configured to drive each of the clamping and tilting arms 2 to rotate synchronously.
[0045] The intermediate transport vehicle C includes:
[0046] Main framework II 8;
[0047] Multiple casters 3 are installed at the bottom of the main frame II 8.
[0048] The embodiments of this application will be further described in detail below with reference to the accompanying drawings.
[0049] See Figures 1-6 As shown, this application provides a wire trough flipping fixture, which includes a left assembly platform A, a middle transport vehicle C and a right assembly platform B placed in sequence.
[0050] Both the left assembly platform A and the right assembly platform B include:
[0051] Main framework I1;
[0052] Multiple clamping and flipping arms 2 are located on the top surface of the main frame I1;
[0053] Multiple casters 3 are installed at the bottom of the main frame I1;
[0054] Multiple rotatable safety support legs 4 are installed at the bottom of the main frame I1;
[0055] A reducer 5 is installed inside the main frame I1. The reducer 5 is connected to each of the clamping and tilting arms 2 via a main drive shaft 6. The reducer 5 is configured to drive each of the clamping and tilting arms 2 to rotate synchronously.
[0056] The intermediate transport vehicle C includes:
[0057] Main framework II 8;
[0058] Multiple casters 3 are installed at the bottom of the main frame II 8.
[0059] Furthermore, the intermediate transport vehicle C also includes:
[0060] The storage bracket 7 is detachably installed on the top surface of the main frame II81.
[0061] Furthermore, the top surfaces of both the left assembly platform A and the right assembly platform B are provided with the same number of clamping and flipping arms 2.
[0062] Furthermore, the left assembly platform A and the right assembly platform B are each configured with 14 clamping and flipping arms 2.
[0063] Furthermore, the left assembly platform A and the right assembly platform B are each equipped with 24 casters 3.
[0064] Furthermore, the intermediate transport vehicle C is equipped with 24 omnidirectional wheels 3.
[0065] Furthermore, the left assembly platform A and the right assembly platform B are each equipped with 6 safety outriggers 4.
[0066] In specific implementation, the technical solution based on the embodiments of this application is as follows:
[0067] This tooling mainly consists of four parts: left assembly platform A, right assembly platform B, transmission mechanism, and intermediate transport vehicle C.
[0068] The main frame I1 of the left assembly platform A and the right assembly platform B, as well as the main frame II8 of the middle transport vehicle C, are made of carbon steel square tubes by welding to ensure that the tooling has sufficient structural strength.
[0069] The left assembly platform A and the right assembly platform B are each equipped with 14 clamping and flipping arms 2 on the upper part, which can support the cable trough to complete the cable pre-assembly. The bottom of each platform is equipped with 24 universal wheels 3 (with brakes) and 6 safety legs 4, which can realize the flexible movement of this tooling. When the cable pre-assembly is carried out, the brake mechanism is locked and the mounting legs 4 are opened to achieve stable placement of the tooling.
[0070] The transmission mechanism is arranged in the left and right assembly platform frames. Each frame is equipped with two reducers 5, which are connected to the clamping and tilting arm 2 through the main drive shaft 6 to realize the tilting of the wire groove.
[0071] The bottom of the intermediate transport vehicle C is equipped with 18 omnidirectional wheels 3 (with built-in brakes), and the upper part is equipped with 16 detachable brackets 7. The lower frame of the intermediate transport vehicle C is used for storage after the wire trough of the left assembly platform A is flipped over, and the upper part of the intermediate transport vehicle C is used for storage after the wire trough of the right assembly platform B is flipped over.
[0072] When the cable trays are flipped, the cable trays on the left assembly platform A are first flipped onto the middle transport vehicle C, and then the detachable bracket 7 is installed in place. Then the cable trays on the right assembly platform B are flipped onto the detachable bracket 7, thereby realizing the flipping and synchronous transfer of the two cable trays.
[0073] In the description of this application, it should be noted that the terms "upper," "lower," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Unless otherwise expressly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.
[0074] It should be noted that in this application, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0075] The above description is merely a specific embodiment of this application, enabling those skilled in the art to understand or implement this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.
Claims
1. A wire tray turnover tool, characterized by, The trough flipping fixture includes a left assembly platform (A), a middle transport vehicle (C), and a right assembly platform (B) placed in sequence. Both the left assembly platform (A) and the right assembly platform (B) include: Main framework I (1); Multiple clamping and flipping arms (2) located on the top surface of the main frame I (1); Multiple casters (3) are set at the bottom of the main frame I (1); Multiple rotatable safety legs (4) are set at the bottom of the main frame I (1); The reducer (5) is installed in the main frame I (1). The reducer (5) is connected to each of the clamping and tilting arms (2) via the main drive shaft (6). The reducer (5) is configured to drive each of the clamping and tilting arms (2) to rotate synchronously. The intermediate transport vehicle (C) includes: Main framework II (8); Multiple casters (3) are set at the bottom of the main frame II (8).
2. The wireway inversion tool of claim 1, wherein, The intermediate transport vehicle (C) also includes: A detachable storage bracket (7) is installed on the top surface of the main frame II (8).
3. The wire groove flipping fixture as described in claim 2, characterized in that: The top surfaces of both the left assembly platform (A) and the right assembly platform (B) are provided with the same number of clamping and flipping arms (2).
4. The wire trough flipping fixture as described in claim 1, characterized in that: The left assembly platform (A) and the right assembly platform (B) are each equipped with 14 clamping and flipping arms (2).
5. The wire trough flipping fixture as described in claim 1, characterized in that: The left assembly platform (A) and the right assembly platform (B) are each equipped with 24 casters (3).
6. The wire trough flipping fixture as described in claim 1, characterized in that: The intermediate transport vehicle (C) is equipped with 24 omnidirectional wheels (3).
7. The wire trough flipping fixture as described in claim 1, characterized in that: The left assembly platform (A) and the right assembly platform (B) are each equipped with 6 safety outriggers (4).