A type of press machine for processing square piles

Abstract

The utility model discloses a type press for square pile processing of staggered loading, including support bottom plate, the upper end surface four corners of support bottom plate all is provided with aluminium profile column, and is located four groups aluminium profile column's upper end surface and is provided with support top plate. The utility model discloses through setting turnover loading device and shaping device, when being profiled to square pile, gear and rack type swing cylinder can drive two groups shaping mould base positioning to the bottom of compression mould through the swing of staggered clamping seat, make the compression cylinder can cooperate the turnover of swing clamping seat, and then drive the compression mould to the raw material in shaping mould base inside synchronous compression shaping, effectively improved the efficiency that the equipment is profiled to square pile, and the square pile after profiled can drive sealing slide plate to lift in shaping mould base inside under the thread connection of thread rotating sleeve and thread guide shaft, thereby convenient subsequent to the square pile after shaping synchronous unloading, further improved the automation degree and efficiency that the equipment is processed to square pile.

Description

Technical Field

[0001] This utility model relates to the technical field of square pile processing equipment, specifically a forming machine for square pile processing with staggered feeding capability. Background Technology

[0002] Precast square piles are a type of precast pile with a square cross-section. They are mainly divided into solid square piles and hollow square piles. A square pile forming machine is a mechanical device specifically used to produce square cross-section piles. It is mainly used in building foundations, bridge engineering, port construction and foundation reinforcement.

[0003] For example, the utility model patent disclosed in publication number CN223044809U discloses a forming machine for square pile processing, which relates to the field of forming machine technology. It includes a platform with multiple support rods fixedly connected to its bottom. A base is fixedly connected to the bottom of each support rod, and a first cylinder is fixedly installed on the top of the base. Three telescopic rods are fixedly connected to the telescopic end of the first cylinder via a crossbar. A mold is set on the top of the platform, and the telescopic rods pass through the mold and the platform, with a push plate fixedly connected to the top. By setting up the first cylinder, telescopic rods, and push plate, the formed square pile can be quickly and smoothly separated from the mold, reducing the time and manpower required for demolding, thereby shortening the entire production cycle. This allows the forming machine to produce more square piles per unit time. The stable and precise demolding process avoids damage to the square pile during demolding, such as scratching or deformation.

[0004] Although the above-mentioned equipment can perform the pressing operation on square piles, it requires a simultaneous demolding operation on the square piles after pressing, which reduces the efficiency of subsequent pressing of the square piles. Therefore, there is an urgent need for a square pile processing pressing machine with staggered feeding to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of this invention is to provide a forming machine for processing square piles with staggered feeding capability, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a forming machine for processing square piles with staggered feeding capability, comprising a supporting base plate, aluminum profile columns are provided at the four corners of the upper end face of the supporting base plate, and a supporting top plate is provided on the upper end face of the four sets of aluminum profile columns. Two sets of supporting clamping plates are provided on the upper end face of the supporting base plate near the outside.

[0007] A tilting feeding device is fixedly installed at the middle of the upper end face of the support base plate. The tilting feeding device is used for 180-degree swinging material guidance.

[0008] The shaping device is provided in two sets, and both sets of the shaping device are fixedly installed on the upper end face of the flipping feeding device. The shaping device is used to shape the square pile.

[0009] A pressing cylinder is fixedly installed on the upper surface of the support top plate, directly opposite the shaping device, and a pressing mold is provided at the output end of the pressing cylinder.

[0010] Preferably, the flipping and feeding device includes a gear and rack type swing cylinder, the output end of the gear and rack type swing cylinder is provided with a positioning seat, and a swing seat is provided on the upper part of the positioning seat, and two sets of limiting slots are opened on the inner end face of the swing seat.

[0011] Preferably, the shaping device includes a shaping mold base, a feeding guide is provided on the top of the side end face of the shaping mold base, and a limiting rotating seat is fixedly provided at the center of the lower end face of the shaping mold base. A driven gear is rotatably engaged at the center of the inner end face of the limiting rotating seat, and a threaded rotating sleeve is fixedly provided at the inner end face of the driven gear. A servo motor is provided near the side of the lower end face of the limiting rotating seat, and a driving gear is provided at the output end of the servo motor. A sealing slide plate is slidably provided on the inner end face of the shaping mold base, and a threaded guide shaft is provided at the center of the lower end face of the sealing slide plate.

[0012] Preferably, the pressing mold is slidably connected to the inner end face of the supporting top plate, and the pressing mold is slidably connected to the interior of the molding mold base. This facilitates rapid and accurate alignment and positioning operations inside the molding mold base, and improves the stability of the subsequent pressing of the square pile inside the molding mold base.

[0013] Preferably, the molding mold base is fixedly mounted on the inner end face of the swing bracket by means of the limiting rotating seat and the limiting slot, which can effectively improve the convenience and stability of subsequent alignment and installation of the molding mold base and the swing bracket.

[0014] Preferably, the driving gear and the driven gear are meshed together. The driven gear is adapted to the threaded guide shaft through the threaded sleeve, thereby driving the sealing slide plate to slide inside the molding die. When the square pile after molding is automatically unloaded and discharged, the servo motor can drive the threaded sleeve to rotate through the threaded connection between the driving gear and the driven gear. This allows the threaded sleeve to automatically drive the sealing slide plate to rise and fall inside the molding die through the threaded connection with the threaded guide shaft, thereby improving the efficiency and automation of guiding the square pile.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] 1. This utility model, by setting up a flipping feeding device and a shaping device, enables the gear and rack type swing cylinder to drive two sets of shaping mold seats to be positioned at the bottom of the pressing mold through the swinging chuck, so that the pressing cylinder can cooperate with the flipping of the swing chuck to drive the pressing mold to synchronously press and shape the raw material inside the shaping mold seat. This effectively improves the efficiency of the equipment in pressing the square pile. At the same time, the pressed square pile can drive the sealing slide plate to be lifted inside the shaping mold seat under the threaded connection of the threaded rotating sleeve and the threaded guide shaft, which facilitates the synchronous unloading of the shaped square pile in the subsequent process, further improving the automation level and efficiency of the equipment in processing the square pile. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the main structure of the present utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the flipping feeding device of this utility model;

[0019] Figure 3 This is an exploded view of the shaping device of this utility model;

[0020] Figure 4 This is a schematic diagram of the shaping device of this utility model.

[0021] In the diagram: 1-Support base plate, 2-Tilting feeding device, 3-Support clamping plate, 4-Aluminum profile column, 5-Shaping device, 6-Support top plate, 7-Pressure cylinder, 8-Pressure mold, 21-Swing clamping seat, 22-Limiting groove, 23-Gear and rack type swing cylinder, 24-Alignment clamping seat, 51-Shaping mold base, 52-Limiting rotating seat, 53-Drive gear, 54-Threaded rotating sleeve, 55-Servo motor, 56-Threaded guide shaft, 57-Driven gear, 58-Sealing slide plate, 59-Feeding guide tube. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4 This utility model provides an embodiment of a forming machine for processing square piles with staggered feeding capability, comprising a supporting base plate 1, aluminum profile columns 4 provided at the four corners of the upper end face of the supporting base plate 1, and a supporting top plate 6 provided on the upper end face of the four sets of aluminum profile columns 4, and two sets of supporting clamping plates 3 provided near the outside of the upper end face of the supporting base plate 1.

[0024] The flipping feeding device 2 is fixedly installed at the middle of the upper end face of the support base plate 1. The flipping feeding device 2 is used for 180-degree swing guiding of materials.

[0025] The shaping device 5 is provided in two sets. Both sets of shaping devices 5 are fixedly installed on the upper end face of the flipping feeding device 2. The shaping device 5 is used to shape the square pile.

[0026] The pressing cylinder 7 is fixedly installed on the upper end face of the supporting top plate 6, directly opposite the shaping device 5, and a pressing mold 8 is provided at the output end of the pressing cylinder 7.

[0027] The flipping and feeding device 2 includes a gear and rack type swing cylinder 23. The output end of the gear and rack type swing cylinder 23 is provided with a positioning seat 24, and a swing seat 21 is provided on the upper part of the positioning seat 24. Two sets of limiting slots 22 are opened on the inner end face of the swing seat 21.

[0028] The molding device 5 includes a molding mold base 51. A feed guide 59 is provided on the top of the side end face of the molding mold base 51, and a limiting rotating seat 52 is fixedly provided at the center of the lower end face of the molding mold base 51. A driven gear 57 is rotatably engaged at the center of the inner end face of the limiting rotating seat 52, and a threaded rotating sleeve 54 is fixedly provided at the inner end face of the driven gear 57. A servo motor 55 is provided near the side of the lower end face of the limiting rotating seat 52, and a driving gear 53 is provided at the output end of the servo motor 55. A sealing slide plate 58 is slidably provided on the inner end face of the molding mold base 51, and a threaded guide shaft 56 is provided at the center of the lower end face of the sealing slide plate 58.

[0029] The pressing mold 8 is slidably connected to the inner end face of the supporting top plate 6, and the pressing mold 8 is also slidably connected to the interior of the molding mold base 51. This facilitates quick and accurate alignment and positioning operations inside the molding mold base 51, and improves the stability of the subsequent pressing of the square pile inside the molding mold base 51.

[0030] The molding mold base 51 is fixedly mounted on the inner end face of the swing bracket 21 by matching the limiting rotating base 52 with the limiting slot 22, which can effectively improve the convenience and stability of subsequent alignment and installation of the molding mold base 51 and the swing bracket 21.

[0031] The driving gear 53 meshes with the driven gear 57. The driven gear 57 is adapted to the threaded guide shaft 56 through the threaded sleeve 54, thereby driving the sealing slide plate 58 to slide inside the molding die 51. When the square pile after pressing is automatically unloaded and discharged, the servo motor 55 can drive the threaded sleeve 54 to rotate through the threaded connection between the driving gear 53 and the driven gear 57. This allows the threaded sleeve 54 to automatically drive the sealing slide plate 58 to rise and fall inside the molding die 51 through the threaded connection with the threaded guide shaft 56, thereby improving the efficiency and automation of guiding the square pile.

[0032] Working principle: When processing the square pile, the operator can position the external feeding module at the unloading point of the support base plate 1. Before the square pile is pressed, the external feeding module can connect the feeding conduit to the infeed conduit 59, and then guide the raw material into the molding die 51. After the material is guided in, the gear and rack type swing cylinder 23 is activated. The gear and rack type swing cylinder 23 can drive the alignment chuck 24 to swing 180 degrees, so that the alignment chuck 24 can drive the swing chuck 21 to rotate 180 degrees. Thus, the swing chuck 21 can drive the molded die 51, which has been loaded, to be positioned at the bottom of the pressing die 8. At this time, the pressing cylinder 7 is activated. The pressing cylinder 7 can drive the pressing die 8 to move down step by step, so that the pressing die 8 can press the raw material inside the molding die 51. The shape is a square pile. After the pressing is completed, the gear and rack type swing cylinder 23 is started again, which drives the square pile with the pressed shape to return to the initial feeding position. At this time, the servo motor 55 is started. The servo motor 55 can drive the threaded rotating sleeve 54 to rotate through the meshing of the driving gear 53 and the driven gear 57. The threaded rotating sleeve 54 can drive the sealing plate 58 to move upward inside the molding mold base 51 through the threaded connection with the threaded guide shaft 56, thereby unloading and exporting the square pile with the pressed shape. The external transfer module can quickly transfer the square pile with the pressed shape. Then the sealing plate 58 is reset, and the external feeding module can connect the feeding pipe and the inlet pipe 59 again. Then the raw material is introduced into the molding mold base 51 for cyclic feeding.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A forming machine for processing square piles with staggered feeding capability, comprising a supporting base plate (1), wherein aluminum profile columns (4) are provided at the four corners of the upper end face of the supporting base plate (1), and a supporting top plate (6) is provided on the upper end face of the four sets of aluminum profile columns (4), and two sets of supporting clamping plates (3) are provided on the upper end face of the supporting base plate (1) near the outside, characterized in that: A flipping feeding device (2) is fixedly installed at the middle of the upper end face of the support base plate (1). The flipping feeding device (2) is used for 180-degree swing guiding of materials. The shaping device (5) is provided in two sets. Both sets of the shaping device (5) are fixedly installed on the upper end face of the flipping feeding device (2). The shaping device (5) is used to shape the square pile. A pressing cylinder (7) is fixedly installed on the upper end face of the supporting top plate (6) opposite to the shaping device (5), and a pressing mold (8) is provided at the output end of the pressing cylinder (7).

2. The forming machine for processing square piles with staggered feeding capability according to claim 1, characterized in that: The flipping feeding device (2) includes a gear and rack type swing cylinder (23). The output end of the gear and rack type swing cylinder (23) is provided with a positioning seat (24), and a swing seat (21) is provided on the upper part of the positioning seat (24). Two sets of limiting slots (22) are opened on the inner end face of the swing seat (21).

3. A forming machine for processing square piles with staggered feeding capability as described in claim 2, characterized in that: The shaping device (5) includes a shaping mold base (51). A feed guide (59) is provided on the top of the side end face of the shaping mold base (51), and a limiting rotating seat (52) is fixedly provided at the center of the lower end face of the shaping mold base (51). A driven gear (57) is rotatably engaged at the center of the inner end face of the limiting rotating seat (52), and a threaded rotating sleeve (54) is fixedly provided at the inner end face of the driven gear (57). A servo motor (55) is provided near the side of the lower end face of the limiting rotating seat (52), and a driving gear (53) is provided at the output end of the servo motor (55). A sealing slide plate (58) is slidably provided on the inner end face of the shaping mold base (51), and a threaded guide shaft (56) is provided at the center of the lower end face of the sealing slide plate (58).

4. A forming machine for processing square piles with staggered feeding capability as described in claim 3, characterized in that: The pressing mold (8) is slidably connected to the inner end face of the supporting top plate (6), and the pressing mold (8) is slidably connected to the interior of the shaping mold base (51).

5. A forming machine for processing square piles with staggered feeding capability as described in claim 3, characterized in that: The shaping mold base (51) is adapted to the limiting slot (22) by the limiting rotating seat (52) and thus fixedly disposed on the inner end face of the swinging seat (21).

6. A forming machine for processing square piles with staggered feeding capability as described in claim 3, characterized in that: The driving gear (53) meshes with the driven gear (57), and the driven gear (57) is adapted to the threaded guide shaft (56) through the threaded sleeve (54) to drive the sealing slide plate (58) to slide inside the molding base (51).

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