Automatic production line for roller blinds

Abstract

The utility model discloses a kind of automatic production line of roller shutter, it includes rack, labeler is arranged on the rack, the side of the labeler is provided with inner tube heating module, the upper portion of the inner tube heating module is provided with material piece moving module;The side of the inner tube heating module is provided with product fusion moving sliding table, the upper portion of the product fusion moving sliding table is provided with fusion fixture and product and pressing plate pick-and-place device, the side of the product fusion moving sliding table is provided with product conveying belt.The utility model is provided with labeler, inner tube heating module, material piece moving module, product fusion moving sliding table, X-axis moving mechanism, product and pressing plate pick-and-place device and product conveying belt etc. component, realizes the continuous automation production of label attaching, inner tube spring group heating, product fusion etc. process, greatly improves production efficiency, guarantees the consistency and stability of product, improves product quality, reduces labor cost.

Description

Technical Field

[0001] This utility model belongs to the field of automotive parts, specifically relating to an automated production line for roller blinds. Background Technology

[0002] Traditional roller blind products generally suffer from complex production processes and low automation. In particular, labeling, component welding and assembly rely heavily on manual operation, resulting in the following technical defects: (1) Manual alignment is required when labeling, which can easily lead to positional deviations and affect the efficiency of labeling; (2) Welding of components such as the product curtain and assembly with the inner tube spring assembly require multiple workstations, resulting in a long production cycle; (3) Separation of each process leads to a loose production line layout and low space utilization.

[0003] Therefore, how to design an automated production line for roller blinds that can improve production efficiency and product quality while saving labor costs is an urgent problem to be solved. Utility Model Content

[0004] The purpose of this utility model is to provide an automated production line for roller shutters, which can realize continuous automated production of processes such as label application and product welding, thereby improving production efficiency and reducing labor costs.

[0005] The technical solution proposed by this utility model is as follows:

[0006] An automated production line for roller shutters includes a frame on which a labeling machine for placing labels is mounted. An inner tube heating module for holding a plurality of inner tube spring assemblies is mounted on one side of the labeling machine. A material moving module is mounted above the inner tube heating module. A product welding moving slide is mounted on one side of the inner tube heating module. The product welding moving slide is slidably mounted on the frame via an X-axis moving mechanism. A welding fixture and a product and pressure plate picking and placing device are mounted above the product welding moving slide. A product conveyor belt is mounted on one side of the product welding moving slide. The product and pressure plate picking and placing device is slidably mounted above the product conveyor belt via a Y-axis moving mechanism.

[0007] Preferably, the inner tube heating module includes a heating plate, and several slots with corresponding positions on both sides of the heating plate are provided for placing the inner tube spring assembly. A heating device is provided at the bottom of the heating plate.

[0008] Preferably, the material moving module includes a first X-axis guide rail arranged along the X-axis direction and a first X-axis slider movable along the first X-axis guide rail. The first X-axis slider is provided with a first Z-axis moving mechanism and a second Z-axis moving mechanism movable along the Z-axis direction. Below the first Z-axis moving mechanism is a label moving device for transferring the label to the inner tube heating module, and below the second Z-axis moving mechanism is an inner tube moving device for transporting the inner tube spring assembly.

[0009] Preferably, both the inner tube moving device and the label moving device include a vacuum suction cup, and the vacuum suction cup of the label moving device is connected to a rotary joint.

[0010] Preferably, the product moving welding slide includes a welding platform, and a product flat plate for pressing and covering the product is provided above the welding platform. A handle is provided above the product flat plate.

[0011] Preferably, the product and pressure plate picking and placing device includes a hook for hooking the handle, and product picking and placing devices are respectively provided on both sides of the hook. Both the hook and the product picking and placing device are connected to a drive cylinder.

[0012] Preferably, the X-axis moving mechanism includes two parallel second X-axis guide rails arranged along the X-axis direction, a second X-axis slider arranged on the second X-axis guide rails and moving along the second X-axis guide rails, a guide post parallel to the second X-axis guide rails, and a guide sleeve sleeved on the guide post and arranged on the frame.

[0013] Preferably, the Y-axis moving mechanism includes Y-axis guide rails disposed on both sides of the product conveyor belt, and a Y-axis slider that can move along the Y-axis guide rail is disposed on the Y-axis guide rail. The product and pressure plate picking and placing device is connected to the Y-axis slider and is slidably disposed on the Y-axis guide rail through the Y-axis slider.

[0014] The beneficial effects of this utility model are as follows: By setting up components such as a label machine, an inner tube heating module, a material moving module, a product welding moving slide, an X-axis moving mechanism, a product and pressure plate picking and placing device, and a product conveyor belt, this utility model realizes continuous automated production of processes such as label application, inner tube spring group heating, and product welding, which greatly improves production efficiency, ensures product consistency and stability, improves product quality, and reduces labor costs; the layout of each process is relatively concentrated, which improves space utilization. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a partial structural schematic diagram of the present invention;

[0017] Figure 3 This is a partial structural schematic diagram of the present invention;

[0018] Figure 4 yes Figure 3 A magnified schematic diagram of the structure of part A in the diagram;

[0019] Figure 5 This is a partial structural schematic diagram of the present invention;

[0020] Figure 6 yes Figure 5 A magnified schematic diagram of the partial structure of B in the diagram;

[0021] Figure 7 yes Figure 5 A magnified schematic diagram of the structure of C in the middle;

[0022] Figure 8 This is a schematic diagram of the structure of the roller shutter produced by this utility model;

[0023] Explanation of reference numerals in the attached figures:

[0024] 1: Rack

[0025] 2: Label printer

[0026] 21: Tags

[0027] 3: Roller blind

[0028] 31: Inner tube spring assembly

[0029] 32: Product top cover

[0030] 33: Product bottom cover

[0031] 34: Product Curtain

[0032] 35: Product handle

[0033] 4: Inner tube heating module

[0034] 5: Material moving module

[0035] 51: First X-axis guide rail

[0036] 52: First X-axis slider

[0037] 53: First Z-axis moving mechanism

[0038] 54: Second Z-axis moving mechanism

[0039] 55: Tag moving device

[0040] 551: Vacuum suction cup

[0041] 552: Rotary joint

[0042] 553: Vacuum pump

[0043] 56: Inner tube moving device

[0044] 6: Product welding moving slide

[0045] 61: Welding base

[0046] 62: Product flattening pressure plate

[0047] 63: Handle

[0048] 7: X-axis moving mechanism

[0049] 71: Second X-axis guide rail

[0050] 72: Second X-axis slider

[0051] 73: Guide post

[0052] 74: Guide sleeve

[0053] 8: Welding fixture

[0054] 9: Product and pressure plate handling device

[0055] 91: Hook

[0056] 92: Product loading and unloading device

[0057] 93: Drive cylinder

[0058] 10: Product conveyor belt

[0059] 11: Y-axis moving mechanism

[0060] 111: Y-axis guide rail

[0061] 112: Y-axis slider

[0062] 12: Damping contraction time adjustment mechanism

[0063] 13: Transparent protective door

[0064] 14: Safety protection light curtain Detailed Implementation

[0065] The technical solution of this patent will be further described in detail below with reference to specific embodiments.

[0066] like Figures 1 to 8As shown, this utility model provides an automated production line for roller shutters, which includes a frame 1. A label machine 2 for placing labels is installed on the frame 1. The label machine 2 can peel off the label 21 from one end of the label backing paper, so that the label 21 is adsorbed and removed. The label machine 2 used in this utility model is a common existing structure in the field, which is based on its ability to achieve its function. An inner tube heating module 4 for placing a plurality of inner tube spring assemblies 31 is provided on one side of the label machine 2. A material moving module 5 is provided above the inner tube heating module 4. The material moving module 5 can adsorb the label 21 from the label machine 2 and move it to the inner tube spring assembly 31 in the inner tube heating module 4, and affix the label to the inner tube spring assembly 31. A product welding moving slide 6 is provided on one side of the inner tube heating module 4. The product welding moving slide 6 is slidably mounted on the frame 1 via an X-axis moving mechanism 7. A welding fixture 8 is provided above the product welding moving slide 6. In use, the product upper cover 32, product lower cover 33, product handle 35, and product curtain 34 are assembled and placed on the product welding moving slide 6. Using the product welding moving slide 6 and the X-axis moving mechanism 7, the assembled product can be moved to the bottom of the welding fixture 8. The product upper cover 32, product lower cover 33, product handle 35, and product curtain 34 are ultrasonically welded. After welding, the material moving module 5 attaches the inner tube spring assembly 31 with the label 21 to the welded product, assembling the product roller shutter 3 produced by this utility model. The welding fixture 8 of this utility model is a common existing structure in the field, which is based on its ability to achieve its function. The product welding moving slide 6 is also equipped with a product and pressure plate picking and placing device 9. A product conveyor belt 10 is provided on one side of the product welding moving slide 6. The product and pressure plate picking and placing device 9 is slidably mounted above the product conveyor belt 10 via a Y-axis moving mechanism 11. After the roller shutter 3 is assembled, it is taken out of the product welding moving slide 6 by the product and pressure plate picking and placing device 9 and transferred to the product conveyor belt 10 for transfer to the next station.

[0067] Furthermore, the inner tube heating module 4 includes a heating plate 41. Several corresponding slots 42 are provided on both sides of the heating plate 41. Several inner tube spring assemblies 31 can be arranged side-by-side within the heating plate 41 through the slots 42. A heating device (as shown in the figure) is provided at the bottom of the heating plate to heat the inner tube spring assemblies 31, so that the label 21 can be better attached to the inner tube spring assemblies 31. The heating device of this utility model is a common existing structure in the art, and its functionality is considered to be achieved.

[0068] Furthermore, the material moving module 5 includes a first X-axis guide rail 51 arranged along the X-axis direction and a first X-axis slider 52 movable along the first X-axis guide rail 51. The first X-axis slider 52 is provided with a first Z-axis moving mechanism 53 and a second Z-axis moving mechanism 54 movable along the Z-axis direction. A label moving device 55 is provided below the first Z-axis moving mechanism 53. The label moving device 55 includes a vacuum suction cup 551 and a rotary joint 552 connected to the vacuum suction cup 551 and used to rotate and adjust the angle of the vacuum suction cup 551, so that after the label 21 is adsorbed, it can be rotated to an angle that can be attached to the inner tube spring assembly 31. The vacuum suction cup 551 is connected to a vacuum pump 553 for evacuating air. In use, the label moving device 55 uses the vacuum suction cup to adsorb the label 21 from the label machine 2, transfers the label 21 to the inner tube spring assembly 31 in the inner tube heating module 4, and attaches the label 21 to the inner tube spring assembly 31. Below the second Z-axis moving mechanism 54, an inner tube moving device 56 is provided. The inner tube moving device 56 is used to transport the inner tube spring assembly 31 with the label 21 affixed to it to the product welding moving slide 6 for product assembly. The inner tube moving device 56 includes a vacuum suction cup and a vacuum pump connected to the vacuum suction cup. The vacuum suction cup 551, vacuum suction cup 561, rotary joint 552, first Z-axis moving mechanism 53, and second Z-axis moving mechanism 54 of this utility model are all existing structures commonly found in the art, and can be adapted to achieve their functions.

[0069] Furthermore, the product moving welding slide 6 includes a welding platform 61, with a product flattening plate 62 for pressing down on the product curtain above the welding platform 61. A handle 63 is horizontally arranged above the product flattening plate 62. In use, the product upper cover 32, product lower cover 32, product handle 35, and product curtain 34 are assembled and placed on the welding platform 61. The product flattening plate 62 is used to press down on the product curtain 34 to prevent the product curtain 34 from moving or misaligning during welding.

[0070] Furthermore, the product and pressure plate picking and placing device 9 includes a hook 91 and product picking and placing devices 92 respectively disposed on both sides of the hook 91. Both the hook 91 and the picking and placing devices 92 are connected to a drive cylinder 93. In use, the drive cylinder 93 can drive the hook 91 and the product picking and placing device 92 to descend, so that the hook 91 hooks the handle 63 of the product flat pressure plate 62, and the product picking and placing device 93 removes the assembled roller shutter 3 from the product moving welding slide 6. The product picking and placing device 92 of this utility model can be a vacuum suction cup structure or a mechanical gripper structure, used to pick up or grab the product handle 35 and the inner tube spring assembly 31 at both ends of the roller shutter 3. The structure and connection method of the vacuum suction cup and the mechanical gripper are existing structures commonly used in the art, and the product picking and placing device 91 of this utility model is not limited to vacuum suction cup and mechanical gripper structures, as long as it can achieve its function.

[0071] Furthermore, the X-axis moving mechanism 7 includes two parallel second X-axis guide rails 71 arranged along the X-axis direction, a second X-axis slider 72 arranged on the second X-axis guide rails 71, a guide post 73 parallel to the second X-axis guide rails, and a guide sleeve 74 sleeved on the guide post 73 and arranged on the frame 1.

[0072] Furthermore, the Y-axis moving mechanism 11 includes Y-axis guide rails 111 respectively disposed on both sides of the product conveyor belt 10. A Y-axis slider 112 movable along the Y-axis guide rail 111 is disposed on the Y-axis guide rail 111. The product and pressure plate picking and placing device 9 is connected to the Y-axis slider 112 and slidably disposed on the Y-axis guide rail 111 via the Y-axis slider 112. In use, the product and pressure plate picking and placing device 9 removes the roller shutter from the product moving welding slide 6. Using the Y-axis guide rail 111 and the Y-axis slider 112, the roller shutter 3 can be transported to the product conveyor belt 10, which can then transport the roller shutter 3 to the next workstation. A damping retraction time adjustment mechanism 12 for the inner tube spring assembly 31 can be disposed on one side of the product conveyor belt 10 of this invention.

[0073] The frame 1 of this utility model is also equipped with a transparent protective door 13 and a safety protective light curtain 14 to protect the safety of the operators.

[0074] In use, the following steps are taken: First, the label 21 is mounted on the label machine 2, and the inner tube spring assembly 31 is positioned inside the inner tube heating module 4. Then, the label moving device 55 uses the first Z-axis moving mechanism 53 to attract the label 21, and uses the first X-axis guide rail 51 and the first X-axis slider 52 to transport the label 21 to the inner tube spring assembly 31 in the inner tube heating module 4. The first Z-axis moving mechanism 53 then affixes the label 21 to the inner tube spring assembly 31. The inner tube moving device 56 transfers the inner tube spring assembly 31 with the label 21 attached and waits to attach the inner tube spring assembly 31 to the product curtain 34.

[0075] Next, the product top cover 32, product bottom cover 33, product curtain 34, and product handle 35 are assembled and placed on the welding platform 61 of the product welding moving slide 6. The product curtain 34 is placed flat, and the product flat pressure plate 62 is pressed onto the product curtain 34. The product welding moving slide 6 is moved to below the welding fixture 8 using the X-axis moving mechanism 7, and the product top cover 32, product bottom cover 33, product curtain 34, and product handle 35 are ultrasonically welded.

[0076] After the welding is completed, the welding fixture 8 returns to its original position, the product welding moving slide 6 moves to the designated position, and the inner tube moving device 56 uses the first X-axis guide rail 51, the first X-axis slider 52 and the second Z-axis moving mechanism 54 to move the inner tube spring assembly 31 with the label 21 attached to it to the product welding moving slide 6, and attach the inner tube spring assembly 31 to the welded product curtain 53 to assemble it into a complete roller shutter 3.

[0077] The product and pressure plate pick-and-place device 9 moves above the product welding moving slide 6, hooks the handle 63 of the product flat pressure plate 62 with the hook 91, and uses the product pick-and-place device 93 to take the assembled roller shutter 3 out of the product moving welding slide 6. The roller shutter 3 is then transferred to the product conveyor belt 10 and transported to the next station using the Y-axis moving mechanism 11.

[0078] This utility model can be equipped with a label machine 2, an inner tube heating module 4, a material moving module 5, a product welding moving slide 6, an X-axis moving mechanism 7, a product and pressure plate picking and placing device 9, a product conveyor belt 10, and a Y-axis moving mechanism 11 on the left and right sides of the frame 1, respectively, so as to facilitate more efficient production of the roller shutter 3.

[0079] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0080] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An automated production line for roller blinds, comprising a frame, characterized in that: The frame is equipped with a labeling machine for placing labels. On one side of the labeling machine is an inner tube heating module for placing several inner tube spring assemblies. Above the inner tube heating module is a material moving module. On one side of the inner tube heating module is a product welding moving slide. The product welding moving slide is slidably mounted on the frame via an X-axis moving mechanism. Above the product welding moving slide are a welding fixture and a product and pressure plate picking and placing device. On one side of the product welding moving slide is a product conveyor belt. The product and pressure plate picking and placing device is slidably mounted above the product conveyor belt via a Y-axis moving mechanism.

2. The automated production line for roller blinds according to claim 1, characterized in that: The inner tube heating module includes a heating plate. Several slots are provided on both sides of the heating plate to accommodate the inner tube spring assembly. A heating device is provided at the bottom of the heating plate.

3. The automated production line for roller blinds according to claim 1, characterized in that: The material moving module includes a first X-axis guide rail arranged along the X-axis direction and a first X-axis slider movable along the first X-axis guide rail. The first X-axis slider is provided with a first Z-axis moving mechanism and a second Z-axis moving mechanism movable along the Z-axis direction. Below the first Z-axis moving mechanism is a label moving device for transferring the label to the inner tube heating module, and below the second Z-axis moving mechanism is an inner tube moving device for transporting the inner tube spring assembly.

4. The automated production line for roller blinds according to claim 3, characterized in that: Both the inner tube moving device and the label moving device include a vacuum suction cup, and the vacuum suction cup of the label moving device is connected to a rotary joint.

5. The automated production line for roller blinds according to claim 1, characterized in that: The product moving welding slide includes a welding platform, and a product flat plate for pressing and covering the product is provided above the welding platform. A handle is provided above the product flat plate.

6. The automated production line for roller blinds according to claim 5, characterized in that: The product and pressure plate picking and placing device includes a hook for hooking the handle, and product picking and placing devices are respectively provided on both sides of the hook. Both the hook and the product picking and placing devices are connected to a drive cylinder.

7. The automated production line for roller blinds according to claim 6, characterized in that: The X-axis moving mechanism includes two parallel second X-axis guide rails arranged along the X-axis direction, a second X-axis slider arranged on the second X-axis guide rails and moving along the second X-axis guide rails, a guide post parallel to the second X-axis guide rails, and a guide sleeve sleeved on the guide post and arranged on the frame.

8. The automated production line for roller blinds according to claim 1, characterized in that: The Y-axis moving mechanism includes Y-axis guide rails disposed on both sides of the product conveyor belt, and Y-axis sliders that can move along the Y-axis guide rails are disposed on the Y-axis guide rails. The product and pressure plate picking and placing device is connected to the Y-axis sliders and is slidably disposed on the Y-axis guide rails through the Y-axis sliders.

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