Automatic feeding rotary disc mechanism for galvanizing

Abstract

The utility model discloses a kind of galvanization automatic feeding rotary table mechanism, to solve the problems such as low efficiency, poor accuracy of existing galvanization feeding link, the mechanism includes rotary table mechanism main body, its bottom is equipped with base, upper operating platform has, middle is supported through stand, tray is arranged in the rotary table of operating platform upper outer side, inside transmission motor drives rotary table rotation, jacking cylinder below right side can be driven by telescopic link to lift top tray, workpiece in tray is lifted, tray is positioned by the clamping table nesting of mounting seat and rotary table, discharging frame is equipped in operating platform right side, and the discharging roller in its boom is driven under servo motor, cooperate rubber wheel to drive workpiece from discharging chute discharging, the mechanism realizes the automation circulation operation of galvanization feeding, improves feeding efficiency and accuracy, reduces labor intensity, and guarantees the efficient and stable operation of galvanization production process.

Description

Technical Field

[0001] This utility model belongs to the field of metal processing technology, specifically relating to an automatic galvanizing feed turntable mechanism. Background Technology

[0002] The automatic feeding turntable mechanism is an automated device that integrates mechanical transmission, positioning control, and material conveying functions. It uses a rotatable turntable as the core for carrying and transferring materials. During operation, the turntable rotates at a preset speed or rhythm. Materials from upstream equipment such as conveyor belts are transported in an orderly manner to the designated position of the next process through rotational motion and auxiliary positioning structures. It is widely used in the batch production of small and medium-sized, regular-shaped materials in industries such as electronics, hardware, and food. It can replace manual labor to complete repetitive feeding operations, improve production efficiency, reduce labor costs, and ensure feeding consistency.

[0003] However, traditional feeding methods are mostly manual, which is not only inefficient, but also prone to inaccurate feeding positions and inconsistent feeding speeds, affecting the quality of galvanized products and production efficiency. At the same time, the installation and positioning of the material trays in automated feeding equipment are not precise enough, causing the material to shake and shift during the transmission process, affecting subsequent galvanizing operations. Utility Model Content

[0004] The purpose of this utility model is to provide an automatic galvanizing turntable mechanism to solve the problems mentioned in the background art, which are mostly manual operations, which are not only inefficient, but also prone to inaccurate feeding positions and inconsistent feeding speeds, affecting the quality and production efficiency of galvanized products. At the same time, the installation and positioning of the material tray of the automated feeding equipment are not precise enough, which causes the material to shake and shift during the transmission process, affecting subsequent galvanizing operations.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic galvanizing feeding turntable mechanism, comprising a turntable mechanism body;

[0006] A base is provided at the bottom of the main body of the turntable mechanism, an operating table is provided at the top of the main body of the turntable mechanism, and a column is provided between the base and the operating table.

[0007] A turntable is located on the outer side of the upper part of the operating table, and a material tray is arranged in an array inside the turntable. A drive motor is located in the middle of the inside of the operating table.

[0008] Preferably, a lifting cylinder is provided at the lower right side of the operating platform, a telescopic rod is provided at the top of the lifting cylinder, and a top plate is provided above the telescopic rod.

[0009] Preferably, a mounting base is provided at the bottom of the material tray, a limit rod is arranged in a circular array on the outer side of the mounting base, and a top plate is provided at the top of the limit rod.

[0010] Preferably, the turntable has an array of slots inside, and a locking platform is provided inside the slots, which is nested and connected to the mounting base.

[0011] Preferably, the mounting base has an opening in the middle position corresponding to the top plate, and the right side of the operating table also has an opening corresponding to the top plate. The workpiece inside the material tray is lifted to the top by a lifting cylinder.

[0012] Preferably, a discharge rack is provided on the upper right side of the operating platform, a boom is provided on the right side of the discharge rack, and a discharge roller is provided inside the boom.

[0013] Preferably, the outer side of the discharge roller is wrapped with a rubber wheel, the top plate has a groove corresponding to the discharge roller at the middle position, the material tray has a discharge chute at the upper right position, the workpiece inside the material tray is discharged from the discharge chute by the discharge roller, and a servo motor is provided inside the discharge roller.

[0014] Preferably, a rubber ring is provided at the top of the top plate, and a fixing frame is provided at the bottom of the discharge rack. The fixing frame is bolted to the operating table through fixing holes.

[0015] Compared with the prior art, this utility model provides an automatic galvanizing feeding turntable mechanism, which has the following beneficial effects:

[0016] By incorporating a lifting cylinder, telescopic rod, top plate, mounting base, limit rod, top plate, groove, and locking platform, the mounting base at the bottom of the material tray is nested with the locking platform in the groove inside the turntable. Combined with the limit rods arranged in a ring array on the outside of the mounting base, precise positioning and stable installation of the material tray on the turntable are achieved. This ensures that the material tray will not wobble or shift during turntable rotation, guaranteeing the accuracy of the workpiece position and facilitating the stable operation of subsequent processes. The lifting cylinder, telescopic rod, and top plate allow for quick and stable lifting of the workpiece from the material tray to the top. The openings in the middle of the mounting base and on the right side of the operating table, corresponding to the top plate, ensure a smooth lifting process, greatly improving loading efficiency. The top plate at the top of the limit rod not only prevents foreign objects from entering the connection between the mounting base and the locking platform, providing protection, but also prevents the material tray from detaching upwards in abnormal situations, avoiding production disruptions or equipment damage, thus increasing the reliability of the entire mechanism.

[0017] By configuring the discharge rack, boom, discharge rollers, rubber wheels, slots, and discharge troughs, the coordinated arrangement of the discharge rack, boom, and discharge rollers ensures smooth discharge of workpieces from the tray. The discharge rollers rotate stably under the drive of their internal servo motors. The rubber wheels, wrapped around the outside, work in conjunction with the slots in the top plate, providing stable and continuous power for workpiece discharge, ensuring high efficiency and quickly transporting workpieces to the next process, thus improving overall production efficiency. The slots in the top plate corresponding to the discharge rollers, along with the discharge troughs on the tray, work together to precisely position the discharge path. This ensures that workpieces are discharged from the discharge trough along a preset trajectory, avoiding positional deviations and facilitating accurate handling of workpieces in subsequent galvanizing processes, thereby improving product quality. The rubber wheels, wrapped around the discharge rollers, increase friction during workpiece discharge, improving movement, and also act as a buffer to prevent hard damage to the workpieces. They also reduce vibration during discharge, further enhancing stability. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model.

[0019] Figure 2 This is a schematic diagram of the operating table in this utility model.

[0020] Figure 3 This is a schematic diagram of the discharge roller in this utility model.

[0021] Figure 4 This is a schematic diagram of the lifting cylinder in this utility model.

[0022] Figure 5 This is a schematic diagram of the material tray in this utility model.

[0023] In the diagram: 1. Turntable mechanism body; 2. Base; 3. Column; 4. Operating table; 5. Lifting cylinder; 6. Material tray; 7. Turntable; 8. Discharge rack; 9. Fixing frame; 10. Slot; 11. Snap-fit ​​table; 12. Drive motor; 13. Fixing hole; 14. Discharge roller; 15. Boom; 16. Rubber wheel; 17. Telescopic rod; 18. Top plate; 19. Rubber ring; 20. Mounting seat; 21. Limiting rod; 22. Discharge chute; 23. Top plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] This utility model provides, for example Figure 1-5 The illustrated automatic galvanizing feeding turntable mechanism includes a turntable mechanism body 1;

[0026] A base 2 is provided at the bottom of the main body 1 of the turntable mechanism, an operating table 4 is provided at the top of the main body 1 of the turntable mechanism, and a column 3 is provided between the base 2 and the operating table 4.

[0027] A turntable 7 is installed on the outer side of the upper part of the operating table 4. Material trays 6 are arranged in an array inside the turntable 7. A drive motor 12 is installed in the middle of the inside of the operating table 4.

[0028] A lifting cylinder 5 is installed at the lower right side of the control panel 4, a telescopic rod 17 is installed at the top of the lifting cylinder 5, and a top plate 18 is installed above the telescopic rod 17.

[0029] A mounting base 20 is provided at the bottom of the material tray 6. A limit rod 21 is arranged in a ring array on the outer side of the mounting base 20, and a top plate 23 is provided at the top of the limit rod 21.

[0030] The turntable 7 has an array of slots 10 inside, and a snap-fit ​​platform 11 inside the slot 10. The snap-fit ​​platform 11 is nested and connected to the mounting base 20.

[0031] An opening corresponding to the top plate 18 is provided in the middle of the mounting base 20. An opening corresponding to the top plate 18 is also provided on the right side of the operating table 4. The workpiece inside the material tray 6 is lifted to the top by the lifting cylinder 5.

[0032] A discharge rack 8 is located on the upper right side of the operating platform 4. A boom 15 is located on the right side of the discharge rack 8. A discharge roller 14 is located inside the boom 15.

[0033] The outer side of the discharge roller 14 is wrapped with a rubber wheel 16. The top plate 23 has a groove corresponding to the discharge roller 14 in the middle. The discharge groove 22 is located on the right side above the material tray 6. The workpiece inside the material tray 6 is discharged from the discharge groove 22 by the discharge roller 14. A servo motor is located inside the discharge roller 14.

[0034] A rubber ring 19 is provided at the top of the top plate 18, and a fixing frame 9 is provided at the bottom of the discharge rack 8. The fixing frame 9 is bolted to the operating table 4 through the fixing hole 13.

[0035] In this embodiment, the specific implementation steps of an automatic galvanizing feeding turntable mechanism are as follows: Workpieces to be galvanized are placed in each of the trays 6. The trays 6 are nested and connected to the locking platform 11 in the groove 10 inside the turntable 7 via the mounting base 20 at the bottom, achieving precise positioning on the turntable 7. The drive motor 12 is started, causing the turntable 7 to rotate. The turntable 7 drives the trays 6 mounted on it to perform circular motion, sequentially conveying the trays 6 containing the workpieces to be galvanized to appropriate feeding positions. When the tray 6 requiring unloading rotates to the position corresponding to the lifting cylinder 5, the lifting cylinder 5 is activated. The lifting cylinder 5 pushes the top plate 18 upward via the telescopic rod 17. Since the mounting base 20 has an opening corresponding to the top plate 18 in the middle, and the operating table 4 also has an opening corresponding to the top plate 18 on the right side, the top plate 18... The lifting mechanism raises the workpiece inside the tray 6 to a suitable position at the top. Driven by its internal servo motor, the discharge roller 14 begins to rotate. Since the discharge roller 14 is wrapped with a rubber wheel 16, and the top plate 23 has a slot corresponding to the discharge roller 14 in the middle, the rubber wheel 16 cooperates with the slot. At the same time, a discharge chute 22 is provided on the upper right side of the tray 6. The rotating discharge roller 14 drives the workpiece lifted in the tray 6 to be discharged from the discharge chute 22. After discharge, the workpiece is transported to the subsequent galvanizing process. After discharge, the lifting cylinder 5 drives the top plate 18 to descend back to the initial position. The transmission motor 12 continues to drive the turntable 7 to rotate. The next tray 6 that needs to be discharged rotates to the corresponding position. The lifting and discharge operations are repeated to realize the cyclical operation of the entire galvanizing automatic feeding turntable mechanism, continuously providing workpieces to be processed for the galvanizing process.

[0036] like Figure 1-2 and Figure 4-5 As shown, a lifting cylinder 5 is located at the lower right side of the operating table 4. A telescopic rod 17 is located at the top of the lifting cylinder 5. A top plate 18 is located above the telescopic rod 17. A mounting base 20 is located at the bottom of the material tray 6. Limiting rods 21 are arranged in a circular array on the outer side of the mounting base 20. A top plate 23 is located at the top of the limiting rods 21. An array of grooves 10 is arranged inside the turntable 7. A snap-fit ​​platform 11 is located inside the groove 10. The snap-fit ​​platform 11 is nested and connected to the mounting base 20. An opening corresponding to the top plate 18 is located in the middle of the mounting base 20. An opening corresponding to the top plate 18 is also opened on the right side of the operating table 4. The workpiece inside the material tray 6 is lifted to the top by the lifting cylinder 5.

[0037] Preferably, the mounting base 20 at the bottom of the tray 6 is nested and connected to the locking platform 11 in the groove 10 inside the turntable 7. With the help of the limiting rods 21 arranged in a ring array on the outside of the mounting base 20, the tray 6 can be accurately positioned and stably installed on the turntable 7. This ensures that the tray 6 will not shake or shift during the rotation of the turntable 7, ensuring the accuracy of the workpiece position and facilitating the stable operation of subsequent processes. The lifting cylinder 5, the telescopic rod 17, and the top plate 18 can quickly and stably lift the workpiece in the tray 6 to the top. The opening design in the middle of the mounting base 20 and on the right side of the operating table 4 corresponding to the top plate 18 makes the lifting process smooth and unobstructed, greatly improving the efficiency of feeding. The top plate 23 at the top of the limiting rod 21 not only prevents foreign objects from entering the connection between the mounting base 20 and the locking platform 11, providing protection, but also prevents the tray 6 from falling out upwards under abnormal circumstances, avoiding production disruptions or equipment damage, and increasing the reliability of the entire mechanism.

[0038] like Figure 1 , Figure 3 and Figure 5 As shown, a discharge rack 8 is located on the upper right side of the operating platform 4. A boom 15 is located on the right side of the discharge rack 8. A discharge roller 14 is located inside the boom 15. A rubber wheel 16 is wrapped around the outside of the discharge roller 14. A slot corresponding to the discharge roller 14 is located in the middle of the top plate 23. A discharge chute 22 is located on the upper right side of the material tray 6. The workpiece inside the material tray 6 is discharged from the discharge chute 22 by the discharge roller 14. A servo motor is located inside the discharge roller 14.

[0039] Preferably, the coordinated arrangement of the discharge rack 8, the boom 15, and the discharge roller 14 enables the workpieces in the tray 6 to be discharged smoothly. The discharge roller 14 rotates stably under the drive of its internal servo motor. The rubber wheel 16 wrapped around its outer side cooperates with the slot of the top plate 23 to provide stable and continuous power for the workpiece discharge, ensuring the high efficiency of the discharge process and quickly conveying the workpiece to the next process, thereby improving the overall production efficiency. The top plate 23 has a slot in the middle corresponding to the discharge roller 14, and the discharge groove 22 is set on the tray 6. The two cooperate with each other to accurately position the discharge path. This ensures that the workpiece can be discharged from the discharge groove 22 according to the preset trajectory, avoiding the deviation of the discharge position. This is conducive to the accurate handling of the workpiece in the subsequent galvanizing process and improves the product quality. The rubber wheel 16 is wrapped around the outside of the discharge roller 14. During the process of driving the workpiece discharge, it can increase the friction and better drive the workpiece movement. On the other hand, it can also play a buffering role to avoid hard damage to the workpiece and reduce the vibration during the discharge process, further improving the stability of the discharge.

[0040] like Figure 1-5As shown, a rubber ring 19 is provided at the top of the top plate 18, and a fixing frame 9 is provided at the bottom of the discharge rack 8. The fixing frame 9 is bolted to the operating table 4 through the fixing hole 13.

[0041] Optionally, when the lifting cylinder 5 drives the top plate 18 to rise and lift the workpiece in the material tray 6 via the telescopic rod 17, the rubber ring 19 can increase the friction between the top plate 18 and the bottom of the workpiece, making the lifting process more stable and reliable, preventing the workpiece from sliding or shifting during the lifting process, and ensuring that the workpiece can be accurately lifted to the appropriate position. On the other hand, it avoids direct rigid contact between the top plate 18 and the workpiece, preventing damage to the bottom of the workpiece. The fixing frame 9 at the bottom of the discharge rack 8 is bolted to the operating table 4 through the fixing hole 13. This connection method provides a stable installation foundation for the discharge rack 8. In addition, the bolt connection facilitates installation and disassembly, improving the convenience and efficiency of equipment maintenance.

[0042] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic galvanizing feeding turntable mechanism, comprising a turntable mechanism body (1); A base (2) is provided at the bottom of the main body (1) of the turntable mechanism, an operating table (4) is provided at the top of the main body (1) of the turntable mechanism, and a column (3) is provided between the base (2) and the operating table (4). characterized in that A turntable (7) is provided on the outer side of the upper part of the operating table (4), a material tray (6) is arranged in an array inside the turntable (7), and a drive motor (12) is provided in the middle of the inside of the operating table (4).

2. The automatic feeding turntable mechanism for galvanizing according to claim 1, characterized in that: A lifting cylinder (5) is provided at the lower right side of the operating platform (4), a telescopic rod (17) is provided at the top of the lifting cylinder (5), and a top plate (18) is provided above the telescopic rod (17).

3. The automatic feeding turntable mechanism for galvanizing according to claim 2, characterized in that: A mounting base (20) is provided at the bottom of the tray (6), and a limit rod (21) is arranged in a ring array on the outer side of the mounting base (20). A top plate (23) is provided at the top of the limit rod (21).

4. The automatic feeding turntable mechanism for galvanizing according to claim 3, characterized in that: The turntable (7) has an array of slots (10) inside, and a snap-fit ​​platform (11) is provided inside the slots (10). The snap-fit ​​platform (11) is nested and connected to the mounting base (20).

5. The automatic feeding turntable mechanism for galvanizing according to claim 4, characterized in that: The mounting base (20) has an opening in the middle position corresponding to the top plate (18), and the operating table (4) also has an opening on the right side corresponding to the top plate (18). The workpiece inside the material tray (6) is lifted to the top by the lifting cylinder (5).

6. The automatic feeding turntable mechanism for galvanizing according to claim 3, characterized in that: A discharge rack (8) is provided on the upper right side of the operating table (4), a boom (15) is provided on the right side of the discharge rack (8), and a discharge roller (14) is provided inside the boom (15).

7. The automatic feeding turntable mechanism for galvanizing according to claim 6, characterized in that: The discharge roller (14) is wrapped with a rubber wheel (16) on the outside. The top plate (23) has a slot corresponding to the discharge roller (14) in the middle. The material tray (6) has a discharge groove (22) on the upper right side. The workpiece inside the material tray (6) is discharged from the discharge groove (22) by the discharge roller (14). The discharge roller (14) has a servo motor inside.

8. The automatic feeding turntable mechanism for galvanizing according to claim 6, characterized in that: A rubber ring (19) is provided at the top of the top plate (18), and a fixing frame (9) is provided at the bottom of the discharge rack (8). The fixing frame (9) is bolted to the operating table (4) through the fixing hole (13).

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