Cathode gun rack for electrolytic phosphating line

Abstract

The utility model relates to the technical field of steel cord production, and concretely relates to a cathode gun frame for electrolytic phosphating wire production, which comprises: a pair of supporting legs arranged on the two sides of the wire path of steel wire respectively; a connecting plate connected to the top of the supporting legs; a plurality of cathode gun mounting components connected to the connecting plate and arranged in a linear form, which are used for mounting cathode guns; and a plurality of wire clamp components connected to the connecting plate. The connecting plate is placed above the wire moving path by the pair of supporting legs, a plurality of cathode gun mounting components are arranged on one side of the connecting plate, wire clamp components are arranged on the top, wire pulling components are arranged on the other side, each cathode gun can be mounted on one of the cathode gun mounting components, the tail of the cathode gun is connected to the wire, and the wire can enter the wire pulling groove of the wire pulling component along the wire clamp component. All the wires are separated by the wire clamp components and guided to the outside of the wire moving path by the wire pulling groove.

Description

Technical Field

[0001] This utility model relates to the field of steel cord production technology, and more specifically to a cathode gun holder for electrolytic phosphating wire production. Background Technology

[0002] The phosphating process utilizes the interaction of phosphate ions in an acidic phosphate solution with the metal surface to form a stable phosphate film. This phosphate film not only significantly improves the corrosion resistance of the metal but also enhances its lubrication performance, reduces the coefficient of friction, and minimizes friction loss and wear. Therefore, the main purpose of phosphating is to provide protection for the base metal and prevent it from being corroded to a certain extent.

[0003] Currently, most processes use a single steel wire connected to a cathode guide roller, which generates a lot of heat, has low conductivity, and requires stopping the production line to replace the cathode roller after wear, resulting in low efficiency and reduced output. Therefore, the applicant proposes to achieve conductivity by having a cathode gun contact the steel wire, overcoming the problem of stopping the production line to replace the cathode roller. However, with a large number of cathode guns and each cathode gun requiring a wire connection, a new problem arises: how to arrange these cathode guns and connecting wires in a regular order without interfering with the wire's path. Summary of the Invention

[0004] To address the technical problems existing in the prior art, the first aspect of this utility model proposes a cathode gun holder for electrolytic phosphating line production, comprising:

[0005] A pair of support legs are respectively set on both sides of the wire passage path;

[0006] A connecting plate is attached to the top of the support leg;

[0007] Multiple cathode gun mounting components are connected to the connecting plate and arranged in a straight line. The cathode gun mounting components are used to mount the cathode gun.

[0008] Multiple wire clamp components are connected to the connecting plate, and each wire clamp component is correspondingly disposed above the cathode gun mounting component. The wire clamp component is provided with a wire groove for constraining and limiting the wire.

[0009] A cable-carrying component is connected to the connecting plate. The cable-carrying component is provided with a cable-carrying groove, and the two ends of the cable-carrying groove are provided with openings. The cable-carrying groove is used to accommodate the wire and guide the wire to extend to the outside of the wire passage path.

[0010] The cathode gun mounting component, the wire clamp component, and the wire pulling component are all located above the wire passing path.

[0011] Preferably, the connecting plate is configured to include a first surface, a second surface, and a third surface, the first surface and the second surface being parallel to each other, the second surface being adjacent to the first surface and the third surface, and the second surface being the top surface of the connecting plate.

[0012] Preferably, a plurality of the cathode gun mounting components are connected to the first surface, and a plurality of the wire clamp components are connected to the second surface.

[0013] Preferably, the cable-carrying component includes a connecting portion and a groove portion. The connecting portion is constructed as a plate-like structure with an L-shaped cross-section, and the groove portion is constructed as a plate-like structure with a U-shaped cross-section. The connecting portion is connected to the second surface and the third surface.

[0014] Preferably, the connecting plate and the pair of supporting legs are integrally formed.

[0015] Preferably, the length of the cable component is greater than or equal to the length of the connecting plate.

[0016] Preferably, the cathode gun mounting component includes a mounting plate, a pair of lugs, and a pin. The first side of the mounting plate is connected to the connecting plate, the pair of lugs are fixed parallel to the second side of the mounting plate, and the pin is connected between the pair of lugs. The axis of the pin is parallel to the horizontal plane.

[0017] Preferably, the wire clamp component includes a pair of arc-shaped plates configured such that the middle portion bulges towards one side closer to the other, and the bottoms of the two arc-shaped plates are elastically connected.

[0018] Preferably, a sliding entrance is formed at the upper end of the arc-shaped plate, and the groove is located below the sliding entrance. When the arc-shaped plate is pried open outward, the sliding entrance communicates with the groove.

[0019] Preferably, the cable tray is constructed with a rectangular cross-section.

[0020] Compared with the prior art, the advantages of this utility model are:

[0021] The cathode gun holder proposed in this utility model uses a pair of support legs to place the connecting plate above the steel wire movement path. Multiple cathode gun mounting components are set on one side of the connecting plate, and a wire clamp component is provided on the top. A wire pulling component is provided on the other side. Each cathode gun can be individually mounted on one of the cathode gun mounting components. Its tail is connected to a wire that can enter the wire pulling groove of the wire pulling component along the wire clamp component. All wires are separated by the wire clamp and then guided by the wire pulling groove to the outside of the steel wire movement path. This facilitates the individual replacement of the cathode gun and avoids interference between the wire and the steel wire path. Attached Figure Description

[0022] The accompanying drawings are not intended to be drawn to scale. In the drawings, each identical or nearly identical component shown in the various figures may be denoted by the same reference numeral. For clarity, not every component is labeled in each figure. Embodiments of various aspects of the present invention will now be described by way of example and with reference to the accompanying drawings, wherein:

[0023] Figure 1 This is a schematic diagram of multiple cathode gun holders for electrolytic phosphating production lines, with the cathode gun mounted above the steel wire, as shown in this utility model.

[0024] Figure 2 This is a schematic diagram of the structure of the cathode gun holder used in the production of the electrolytic phosphating line shown in this utility model;

[0025] Figure 3 This is a side view of the cathode gun holder used in the production of the electrolytic phosphating line as shown in this utility model;

[0026] Figure 4 This is a structural schematic diagram of the cathode gun mounting component, wire clamp component, and cable pulling component shown in this utility model. Detailed Implementation

[0027] To better understand the technical content of this utility model, specific embodiments are provided below in conjunction with the accompanying drawings.

[0028] Combination Figure 1 As shown, multiple cathode gun holders for electrolytic phosphating production are set above the steel wire. Each cathode gun holder carries multiple cathode guns 100. When any cathode gun 100 is worn to the point of needing replacement, it can be directly removed and replaced with a new cathode gun 100. During this process, the remaining cathode guns 100 can continuously supply power to the corresponding steel wire to ensure the normal operation of the phosphating process.

[0029] However, each of the aforementioned cathode guns 100 requires a separate connecting wire. For example, the arrangement of 4 rows * 11 units requires 44 cathode guns and 44 corresponding connecting wires. If such a large number of cathode guns and wires cannot be effectively organized and arranged, it will not only be difficult to replace one of the cathode guns 100, but also pose a risk of path interference between the wires and the steel wire.

[0030] Combination Figure 2 As shown, the first aspect of this utility model proposes a cathode gun holder for electrolytic phosphating line production, including a pair of support legs 10, a connecting plate 20, multiple cathode gun mounting components 30, multiple wire clamp components 40, and a wire pulling component 50.

[0031] Combination Figure 1 and Figure 2As shown, a pair of support legs 10 are respectively positioned on both sides of the wire path, and a connecting plate 20 is connected above the support legs 10. Thus, the support legs 10 and the connecting plate 20 form a door frame structure spanning the outside of multiple wires.

[0032] Optionally, the connecting plate 20 and the pair of support legs 10 are integrally formed.

[0033] Multiple cathode gun mounting components 30 are connected to the connecting plate 20 and arranged in a straight line. Each cathode gun mounting component 30 is used to mount one cathode gun 100.

[0034] Specifically, the position of each cathode gun mounting component 30 corresponds to the position of the steel wire moving path. Thus, when the cathode gun 100 is mounted on the cathode gun mounting component 30, its end can be mounted on top of the steel wire. The cathode gun 100 is connected to the power supply through the wire to provide a suitable current to the steel wire to meet the requirements of the phosphating process.

[0035] Furthermore, in combination Figure 3 and Figure 4 As shown, multiple wire clamp components 40 are connected to the connecting plate 20, and each wire clamp component 40 is correspondingly positioned above the cathode gun mounting component 30. The wire clamp component 40 is provided with a wire groove 41 for constraining and limiting the wire.

[0036] In this way, each wire can be positioned so that its exit direction is directly above the cathode gun 100 by the limiting action of the wire clamp component 40. This facilitates connecting the wire to the tail end of the cathode gun 100. At the same time, when the cathode gun 100 needs to be replaced, it can be raised so that the wire at its tail end will not disturb other wires, thus reducing motion interference.

[0037] Combination Figure 3 and Figure 4 As shown, the cable pulling component 50 is connected to the connecting plate 20. The cable pulling component 50 is provided with a cable pulling groove 53. The two ends of the cable pulling groove 53 are provided with openings. The cable pulling groove 53 is used to accommodate the wire and guide the wire to extend to the outside of the wire passing path.

[0038] It should be understood that multiple conductors can transition from above the wire path to both sides of the wire path through the cable tray 53, which supports and guides all conductors, preventing them from getting tangled or interfering with the wire path. In addition, confining all conductors within the cable tray 53 facilitates the unified management of bundled conductors.

[0039] Combination Figure 1As shown, the cathode gun mounting component 30, the wire clamp component 40, and the wire pulling component 50 are all located above the wire path, and will not interfere with the wire path during normal use or during the replacement of the cathode gun 100.

[0040] Combination Figure 2 and Figure 3 As shown, the connecting plate 20 is constructed to include a first surface 21, a second surface 22 and a third surface 23. The first surface 21 and the second surface 23 are parallel to each other, and the second surface 22 is adjacent to the first surface 21 and the third surface 23. The second surface 22 is the top surface of the connecting plate 20.

[0041] Thus, the structural design of the connecting plate 20 helps to separate the connecting part of the wire (where it is connected to the cathode gun 100), the wire passing part (where it is connected to the wire clamp component 40), and the wire pulling part (the part inside the wire pulling groove 53), effectively preventing the wires from getting tangled together.

[0042] like Figure 2 and Figure 4 As shown, multiple cathode gun mounting components 30 are connected to the first surface 21, and multiple wire clamp components 40 are connected to the second surface 22. After the wire is connected to the tail of the cathode gun 100, it passes around the wire clamp component 40 and enters the wire pull groove 53, extending along the length of the wire pull groove 53.

[0043] The cable-carrying component 50 includes a connecting portion 51 and a channel portion 52. The connecting portion 51 is constructed as a plate-like structure with an L-shaped cross-section, and the channel portion 52 is constructed as a plate-like structure with a U-shaped cross-section. The connecting portion 51 is connected to the second surface 22 and the third surface 23.

[0044] The length of the cable-carrying component 50 is greater than or equal to the length of the connecting plate 20. This guides the cable to the outside of the steel wire's movement path, preventing interference between the cable and the steel wire.

[0045] Optionally, the cable tray 53 is constructed with a rectangular cross-section. In this way, the cable tray 53 provides good constraint on the wires, preventing them from falling out of the cable tray 53.

[0046] Combination Figure 4 As shown, the cathode gun mounting component 30 includes a mounting plate 31, a pair of lugs 32, and a pin 33. The first side of the mounting plate 31 is connected to the connecting plate 20, the pair of lugs 32 are fixed parallel to the second side of the mounting plate 31, and the pin 33 is connected between the pair of lugs 32. The axis of the pin 33 is parallel to the horizontal plane.

[0047] In this way, the cathode gun 100 can be driven around the axis of the shaft pin 33 to cope with the up and down swaying of the steel wire during the wire passing process and to maintain continuous steel wire contact.

[0048] Combination Figure 4 As shown, the wire clamp component 40 includes a pair of arc-shaped plates 42, which are configured such that the middle portion bulges toward one side closer to the other, and the bottoms of the two arc-shaped plates 42 are elastically connected.

[0049] A sliding entrance 43 is formed at the upper end of the arc-shaped plate 42, and a wire groove 41 is located below the sliding entrance 43. When the arc-shaped plate 42 is pried open outward, the sliding entrance 43 and the wire groove 41 are connected.

[0050] Thus, once the wire is connected to the cathode gun 100, the wire is placed directly at the sliding inlet 43 and pressed down. The wire pushes the arc plate 42 to both sides, allowing the wire to enter the wire groove 41. At this time, the wire is constrained in the predetermined position within the wire groove 41, making the multiple wires evenly distributed among each other, which is beneficial for observation and for changing the cathode gun 100.

[0051] In conjunction with the above embodiments, the cathode gun holder proposed by this utility model uses a pair of support legs to place the connecting plate above the steel wire movement path. Multiple cathode gun mounting components are provided on one side of the connecting plate, a wire clamp component is provided on the top, and a wire pulling component is provided on the other side. Each cathode gun can be individually mounted on one of the cathode gun mounting components, and its tail is connected to a wire that can enter the wire pulling groove of the wire pulling component along the wire clamp component. All wires are separated by the wire clamp and then guided by the wire pulling groove to the outside of the steel wire movement path, which is beneficial for individual replacement of cathode guns and avoids interference between the wires and the steel wire path.

[0052] Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Those skilled in the art to which this invention pertains can make various modifications and refinements without departing from the spirit and scope of the present invention. Therefore, the scope of protection of this invention shall be determined by the claims.

Claims

1. A cathode gun holder for electrolytic phosphating wire production, characterized in that, include: A pair of support legs (10) are respectively set on both sides of the wire crossing path; A connecting plate (20) is attached to the top of the support leg (10); Multiple cathode gun mounting components (30) are connected to the connecting plate (20) and arranged in a straight line. The cathode gun mounting components (30) are used to mount the cathode gun (100). Multiple wire clamp components (40) are connected to the connecting plate (20), and each wire clamp component (40) is correspondingly disposed above the cathode gun mounting component (30). The wire clamp component (40) is provided with a wire groove (41) for constraining and limiting the wire. A cable-drawing component (50) is connected to the connecting plate (20). The cable-drawing component (50) is provided with a cable-drawing groove (53). The cable-drawing groove (53) has openings at both ends. The cable-drawing groove (53) is used to accommodate the wire and guide the wire to extend to the outside of the wire-passing path. The cathode gun mounting component (30), the wire clamp component (40), and the wire pulling component (50) are all located above the wire passing path.

2. The cathode gun holder for electrolytic phosphating line production according to claim 1, characterized in that, The connecting plate (20) is configured to include a first surface (21), a second surface (22) and a third surface (23), the first surface (21) and the second surface (22) being parallel to each other, the second surface (22) being adjacent to the first surface (21) and the third surface (23), and the second surface (22) being the top surface of the connecting plate (20).

3. The cathode gun holder for electrolytic phosphating line production according to claim 2, characterized in that, Multiple cathode gun mounting components (30) are connected to the first surface (21), and multiple wire clamp components (40) are connected to the second surface (22).

4. The cathode gun holder for electrolytic phosphating line production according to claim 2, characterized in that, The cable-carrying component (50) includes a connecting portion (51) and a groove portion (52). The connecting portion (51) is constructed as a plate-like structure with an L-shaped cross-section, and the groove portion (52) is constructed as a plate-like structure with a U-shaped cross-section. The connecting portion (51) is connected to the second surface (22) and the third surface (23).

5. The cathode gun holder for electrolytic phosphating line production according to claim 1, characterized in that, The connecting plate (20) and the pair of supporting legs (10) are integrally formed.

6. The cathode gun holder for electrolytic phosphating line production according to claim 1, characterized in that, The length of the cable-carrying component (50) is greater than or equal to the length of the connecting plate (20).

7. The cathode gun holder for electrolytic phosphating line production according to claim 1, characterized in that, The cathode gun mounting component (30) includes a mounting plate (31), a pair of lugs (32) and a pin (33). The first side of the mounting plate (31) is connected to the connecting plate (20). The pair of lugs (32) are fixed parallel to the second side of the mounting plate (31). The pin (33) is connected between the pair of lugs (32) and the axis of the pin (33) is parallel to the horizontal plane.

8. The cathode gun holder for electrolytic phosphating line production according to claim 1, characterized in that, The wire clamp component (40) includes a pair of arc-shaped plates (42) configured such that the middle portion bulges toward one side closer to the other, and the bottoms of the two arc-shaped plates (42) are elastically connected.

9. The cathode gun holder for electrolytic phosphating line production according to claim 8, characterized in that, A sliding entrance (43) is formed at the upper end of the arc plate (42), and the groove (41) is located below the sliding entrance (43). When the arc plate (42) is pried open outward, the sliding entrance (43) communicates with the groove (41).

10. The cathode gun holder for electrolytic phosphating line production according to claim 1, characterized in that, The cable tray (53) is constructed with a rectangular cross-section.

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