A melamine impregnated paper surface wear resistant powder spraying device
By using a rotating turntable to adjust the nozzle angle and setting limit and blocking components in the melamine-impregnated paper surface abrasion-resistant powder coating equipment, the problem of uneven powder coating was solved, achieving uniform powder coating and cleanliness of the equipment, thereby improving product quality and equipment lifespan.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YUNCHENG COUNTY JIANHANG WOOD IND CO LTD
- Filing Date
- 2025-06-16
- Publication Date
- 2026-06-26
AI Technical Summary
The nozzles of existing melamine-impregnated paper surface abrasion-resistant powder coating equipment are fixedly installed, which cannot flexibly adjust the powder coating angle according to the width, thickness and surface shape of the paper, resulting in uneven powder coating, affecting product quality and causing waste of powder materials.
A powder spraying device was designed, which includes a guide table, guide rail, support frame and adjustment mechanism. The spraying angle is changed by rotating the turntable to drive the nozzle. It is equipped with limit components and blocking components to ensure the uniformity of powder spraying and the cleanliness of the equipment, so as to realize the flexible adjustment of the spraying angle and the effective utilization of powder.
It enables precise adjustment of the powder spraying angle according to the size and shape of the paper, ensuring uniform powder coverage, improving product quality, reducing powder waste, and extending the service life of the equipment.
Smart Images

Figure CN224412202U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of melamine-impregnated paper powder coating, and in particular to a wear-resistant powder coating device for the surface of melamine-impregnated paper. Background Technology
[0002] In the modern decorative materials and furniture manufacturing industry, melamine-impregnated paper is an important surface decoration material. With its rich variety of colors, good environmental performance and relatively low cost, it is widely used in furniture veneers, interior decoration boards and other fields. In order to improve the wear resistance of melamine-impregnated paper, wear-resistant powder coating treatment is required on its surface.
[0003] Existing abrasion-resistant powder coating equipment for melamine-impregnated paper surfaces has revealed many shortcomings in practical applications. Traditional nozzles are usually fixedly installed, so they can only spray powder at a fixed angle. It is difficult to flexibly adjust the spraying angle according to the actual conditions of the paper, such as different widths, thicknesses, and surface shapes, resulting in uneven powder coating, with some areas being sprayed with too much or too little powder. This not only affects product quality but also wastes powder materials. Therefore, a new abrasion-resistant powder coating equipment for melamine-impregnated paper surfaces is proposed to solve the above problems. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a melamine-impregnated paper surface abrasion-resistant powder spraying device, which aims to improve the problem in the prior art that "traditional spray heads are mostly fixed installations with fixed powder spraying angles, which cannot be flexibly adjusted according to the width, thickness and surface shape of the paper, resulting in uneven powder spraying".
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a melamine-impregnated paper surface abrasion-resistant powder coating device, comprising a guide platform and an operating table disposed on the left side of the guide platform. A guide rail is disposed at the top of the guide platform, and a support frame is drivenly connected to the top of the guide rail. A support block is disposed on the left side of the support frame. A conveying pipe is fixedly installed on the rear surface of the support block. An adjustment mechanism is disposed at the bottom of the support block. The adjustment mechanism includes an adjustment component, which includes a support plate fixedly connected to the support plate near the left front surface. Multiple sets of turntables are rotatably connected to the middle part of the support plate. A connecting rod is fixedly connected to the rear surface of the middle part of each set of turntables. A nozzle is fixedly connected to the rear surface of each set of connecting rods. A fixed pipe is rotatably connected to the rear surface of each set of nozzles near the upper end. A sealing ring is fixedly connected to the front surface of each set of fixed pipes, and the sealing rings are rotatably connected to the rear part of the nozzles near the top. The fixed pipes are fixedly connected to the conveying pipe and fixedly connected to its bottom end.
[0006] As a further description of the above technical solution:
[0007] The adjustment mechanism also includes a limiting component, which is used to simultaneously limit multiple sets of turntables and nozzles.
[0008] As a further description of the above technical solution:
[0009] The limiting component includes a guide block disposed above the support plate. The bottom end of the guide block is fixedly connected to multiple sets of sliding rods. Multiple sets of sliding grooves are respectively opened inside the support plate near the top of multiple sets of turntables. The bottom end of the multiple sets of sliding rods is fixedly connected to a limiting block that is slidably connected to the inner wall of the multiple sets of sliding grooves. The multiple sets of limiting blocks are respectively engaged with the outer wall of the top of the multiple sets of turntables. The top of the support plate is fixedly connected to a positioning rod that penetrates and slidably connects to the guide block. The top of the support plate is rotatably connected to a threaded rod that penetrates and is threadedly connected to the guide block near the right side of the positioning rod.
[0010] As a further description of the above technical solution:
[0011] The fixed tube is L-shaped, and a lever is fixedly connected to the front surface of the turntable.
[0012] As a further description of the above technical solution:
[0013] A blocking component is provided on the left side of the guide rail. The blocking component includes a baffle. The baffle is fixedly connected to the bottom left side of the support frame. The bottom of the support frame is slidably connected to the outer wall of the guide rail. A slot is provided on the right side of the baffle near the front and rear outer sides of the support frame.
[0014] As a further description of the above technical solution:
[0015] Both sets of slot 1 have slot 2 on their front and rear inner walls, and both sets of slot 1 on the right side of the baffle have a locking block engaged with them.
[0016] As a further description of the above technical solution:
[0017] Both sets of the card blocks have elastic sheets fixedly connected to their front and rear surfaces, and multiple sets of the elastic sheets are respectively engaged with the inner wall of the corresponding card slot.
[0018] As a further description of the above technical solution:
[0019] Each of the two sets of card blocks has a brush fixedly connected to its right side, and the bristles at the bottom of the two sets of brushes are in contact with the outer wall of the guide rail.
[0020] This utility model has the following beneficial effects:
[0021] 1. In this utility model, by rotating the turntable to drive the nozzle to rotate around the fixed tube, the spray angle of the nozzle is changed. The spray angle can be precisely adjusted according to the different sizes and shapes of melamine-impregnated paper, ensuring that the powder is evenly covered on the paper surface, improving the uniformity of powder spraying, effectively avoiding the situation of excessive or insufficient local powder spraying, improving product quality, and reducing powder waste.
[0022] 2. In this utility model, the blocking component on the left side of the guide rail is equipped with a brush. When the support frame slides on the guide rail, the brush moves synchronously to clean the powder on the guide rail, preventing the powder from accumulating on the guide rail, avoiding interference with operation, reducing the frequency of failures, and extending service life. Attached Figure Description
[0023] Figure 1 This is a three-dimensional structural diagram of the overall device in this utility model;
[0024] Figure 2 This is a cross-sectional view of the three-dimensional structure of the baffle in this utility model and a schematic diagram of the three-dimensional structure of the baffle and the brush.
[0025] Figure 3 This is a three-dimensional cross-sectional view of the upper part of the nozzle in this utility model;
[0026] Figure 4 This is a cross-sectional view of the three-dimensional structure of the nozzle and support plate, and a disassembled three-dimensional structure diagram of the guide block and threaded rod in this utility model.
[0027] Legend:
[0028] 1. Guide platform; 2. Operating platform; 3. Blocking assembly; 4. Adjustment assembly; 5. Limiting assembly; 21. Guide rail; 22. Conveying pipe; 23. Support frame; 24. Support block; 31. Baffle; 32. Brush; 33. Locking block; 34. Locking slot one; 35. Elastic sheet; 36. Locking slot two; 41. Support plate; 42. Turntable; 43. Connecting rod; 44. Nozzle; 45. Fixing pipe; 51. Guide block; 52. Sliding rod; 53. Positioning rod; 54. Threaded rod; 55. Limiting block; 56. Sliding groove. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] Reference Figure 1 , Figure 3 and Figure 4 This utility model provides an embodiment of a melamine-impregnated paper surface abrasion-resistant powder coating device, including a guide platform 1 and an operating table 2 located on the left side of the guide platform 1. The guide platform 1 supports a guide rail 21, and melamine-impregnated paper is placed on the operating table 2. The top of the guide platform 1 is provided with a guide rail 21 that provides support and guides the movement of a support frame 23 and a support block 24. The top of the guide rail 21 is connected to a support frame 23 that provides support and guidance for the support block 24. A support block 24 is provided on the left side of the support frame 23. A conveying pipe 22 is fixedly installed on the rear surface of the support block 24, which is connected to an external air pump to transmit powder coating through a conveying pipe 22 to a fixed pipe 45 and then sprays it out from a nozzle 44 to coat the paper. An adjustment mechanism is provided at the bottom of the support block 24. The adjustment mechanism includes an adjustment component 4, which includes a support plate 41 fixedly connected to the support block 24 near the left front surface. A support plate 41 is provided for support. A set of multiple turntables 42 are rotatably connected to the middle part of the support plate 41, which drives the connecting rod 43 and the nozzle 44 to rotate and adjust the angle of the nozzle 44. The connecting rod 43 that drives the nozzle 44 to rotate is fixedly connected to the rear surface of the middle part of the multiple turntables 42. The nozzle 44 that can spray powder coating to process the surface of melamine impregnated paper is fixedly connected to the rear surface of the multiple nozzles 44 near the upper end. The fixed pipe 45 that supports the nozzle 44 and provides powder coating is rotatably connected to the rear surface of the multiple fixed pipes 45. The sealing ring that increases the sealing performance is fixedly connected to the front surface of the multiple fixed pipes 45. The multiple sealing rings are rotatably connected to the rear part of the nozzle 44 near the top. The multiple fixed pipes 45 are fixedly connected to the bottom end of the conveying pipe 22. The fixed pipe 45 is L-shaped. The toggle block that drives the turntable 42 to rotate is fixedly connected to the front surface of the turntable 42.
[0031] Reference Figure 1 , Figure 3 and Figure 4 The adjustment mechanism also includes a limiting component 5, which is used to simultaneously limit multiple sets of turntables 42 and nozzles 44. The limiting component 5 includes a guide block 51 set above the support plate 41. The bottom end of the guide block 51 is fixedly connected to multiple sets of sliding rods 52 that drive the limiting block 55 to move. The support plate 41 has multiple sets of sliding grooves 56 provided for the movement of the limiting block 55 near the top of the multiple sets of turntables 42. The bottom end of the multiple sets of sliding rods 52 is fixedly connected to the limiting block 55 that slides on the inner wall of the multiple sets of sliding grooves 56. The multiple sets of limiting blocks 55 are respectively engaged with the outer wall of the top of the multiple sets of turntables 42. The top of the support plate 41 is fixedly connected to a positioning rod 53 that passes through and slides through the guide block 51. The top of the support plate 41 is rotatably connected to a threaded rod 54 that passes through and is threadedly connected to the guide block 51 near the right side of the positioning rod 53. The limiting block 55 is U-shaped and the bottom end is arc-shaped and fits against the outer wall of the top of the turntable 42 to limit the turntable 42.
[0032] Reference Figure 1 and Figure 2 A blocking component 3 is provided on the left side of the guide rail 21. The blocking component 3 includes a baffle 31 that blocks powder from splashing onto the guide rail 21. The baffle 31 is fixedly connected to the bottom left side of the support frame 23. The bottom of the support frame 23 is slidably connected to the outer wall of the guide rail 21. The right side of the baffle 31 has slots 34 on both the front and rear outer sides near the support frame 23. The inner walls of the two sets of slots 34 have slots 36 on both the front and rear sides. The inner walls of the two sets of slots 34 on the right side of the baffle 31 are engaged with blocks 33. The front and rear surfaces of the two sets of blocks 33 are fixedly connected with springs. After the elastic piece 35 and the locking block 33 are inserted into the first locking slot 34, the elastic piece 35 is inserted into the second locking slot 36 to limit the installation of the brush 32. At this time, the bristles at the bottom of the brush 32 are in contact with the guide rail 21. When the support frame 23 moves, it can drive the brush 32 to move synchronously and clean the powder on the guide rail 21. Multiple sets of elastic pieces 35 are respectively locked into the inner wall of the corresponding second locking slot 36. The right side of the two sets of locking blocks 33 are respectively fixedly connected to the brush 32, and the bristles at the bottom of the two sets of brushes 32 are in contact with the outer wall of the guide rail 21.
[0033] Working principle: When in use, place the melamine-impregnated paper on the operating table 2, connect the external air pump and the delivery pipe 22 to ensure that the powder coating is supplied normally.
[0034] When the angle of the nozzle 44 needs to be adjusted according to the width of the paper, the limit block 55 is moved by rotating the threaded rod 54 to release the limit of the turntable 42. Then, the toggle block on the front surface of the turntable 42 is moved to rotate the turntable 42. When the turntable 42 rotates, the connecting rod 43 fixedly connected to it will drive the nozzle 44 to rotate around the fixed tube 45, thereby changing the spray angle of the nozzle 44. Since the fixed tube 45 is L-shaped, it not only supports the nozzle 44, but also ensures the stable transmission of powder coating. The sealing ring on the front surface of the fixed tube 45 is rotatably connected to the nozzle 44 near the top rear part to prevent powder coating leakage.
[0035] After adjusting the nozzle 44 angle, it needs to be limited. Rotate the threaded rod 54 in the opposite direction. Because the threaded rod 54 is threadedly connected to the guide block 51, and the guide block 51 is slidably connected to the positioning rod 53, when the threaded rod 54 rotates, the guide block 51 will move downward along the positioning rod 53. The slide rod 52 at the bottom of the guide block 51 will drive the limiting block 55 to slide in the slide groove 56. When the limiting block 55 is engaged with the outer wall of the top of the turntable 42, the turntable 42 will be squeezed and limited, thus limiting the turntable 42 and the nozzle 44 and ensuring that the nozzle 44 angle is stable during the powder spraying process.
[0036] At this time, the external air pump is started. The air pump transmits the powder coating through the delivery pipe 22 to the fixed pipe 45, and then sprays it out from the nozzle 44 to perform powder coating on the surface of melamine-impregnated paper. At the same time, the support frame 23 slides on the guide rail 21, driving the support block 24, nozzle 44 and other components to move, so as to realize the powder coating operation on different positions of the paper.
[0037] During the movement of the support frame 23, the baffle 31 fixed on its bottom left side will move synchronously. A brush 32 is fixed on the locking block 33 on the right side of the baffle 31. The bristles at the bottom of the brush 32 contact the outer wall of the guide rail 21. The locking block 33 is installed and limited by the elastic sheet 35 cooperating with the locking groove 34 and locking groove 36 on the baffle 31. When the support frame 23 moves, the brush 32 will clean the powder that may splash on the guide rail 21 to ensure the cleanliness of the guide rail 21 and allow the support frame 23 to move smoothly. After the powder spraying work is completed, the external air pump is turned off and the powder coating supply is stopped, and the work is completed.
[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A melamine-impregnated paper surface abrasion-resistant powder coating device, comprising a guide table (1) and an operating table (2) disposed on the left side of the guide table (1), characterized in that: The top of the guide platform (1) is provided with a guide rail (21), and the top of the guide rail (21) is connected to a support frame (23). A support block (24) is provided on the left side of the support frame (23). A conveying pipe (22) is fixedly installed on the rear surface of the support block (24). An adjustment mechanism is provided at the bottom of the support block (24). The adjustment mechanism includes an adjustment component (4). The adjustment assembly (4) includes a support plate (41) fixedly connected to the support block (24) near the left front surface. The support plate (41) is rotatably connected to a plurality of turntables (42). The rear surface of the middle part of each of the turntables (42) is fixedly connected to a connecting rod (43). The rear surface of each of the connecting rods (43) is fixedly connected to a nozzle (44). The rear surface of each of the nozzles (44) is rotatably connected to a fixing tube (45) near the upper rear end. The front surface of each of the fixing tubes (45) is fixedly connected to a sealing ring. The sealing rings are rotatably connected to the rear part of the nozzle (44) near the top end. The fixing tubes (45) are fixedly connected to the conveying tube (22) and fixedly connected to its bottom end.
2. The melamine-impregnated paper surface abrasion-resistant powder coating equipment according to claim 1, characterized in that: The adjustment mechanism also includes a limiting component (5), which is used to simultaneously limit multiple sets of turntables (42) and nozzles (44).
3. The melamine-impregnated paper surface abrasion-resistant powder coating equipment according to claim 2, characterized in that: The limiting component (5) includes a guide block (51) disposed above the support plate (41). The bottom end of the guide block (51) is fixedly connected to multiple sets of sliding rods (52). The support plate (41) has multiple sets of sliding grooves (56) respectively opened inside near the top of multiple sets of turntables (42). The bottom end of the multiple sets of sliding rods (52) is fixedly connected to a limiting block (55) that is slidably connected to the inner wall of the multiple sets of sliding grooves (56). The multiple sets of limiting blocks (55) are respectively engaged with the outer wall of the top of the multiple sets of turntables (42). The top of the support plate (41) is fixedly connected to a positioning rod (53) that penetrates and slidably connects to the guide block (51). The top of the support plate (41) near the right side of the positioning rod (53) is rotatably connected to a threaded rod (54) that penetrates and is threadedly connected to the guide block (51).
4. The melamine-impregnated paper surface abrasion-resistant powder coating equipment according to claim 1, characterized in that: The fixed tube (45) is L-shaped, and a lever is fixedly connected to the front surface of the turntable (42).
5. The melamine-impregnated paper surface abrasion-resistant powder coating equipment according to claim 1, characterized in that: A blocking component (3) is provided on the left side of the guide rail (21). The blocking component (3) includes a baffle (31). The baffle (31) is fixedly connected to the bottom left side of the support frame (23). The bottom of the support frame (23) is slidably connected to the outer wall of the guide rail (21). A slot (34) is provided on the right side of the baffle (31) near the front and rear outer sides of the support frame (23).
6. The melamine-impregnated paper surface abrasion-resistant powder coating equipment according to claim 5, characterized in that: Both sets of slot 1 (34) have slot 2 (36) on their front and rear inner walls, and both sets of slot 1 (34) on the right side of the baffle (31) have a card block (33) engaged in their inner walls.
7. The melamine-impregnated paper surface abrasion-resistant powder coating equipment according to claim 6, characterized in that: Both sets of the card blocks (33) have elastic sheets (35) fixedly connected to their front and rear surfaces, and multiple sets of elastic sheets (35) are respectively engaged in the inner wall of the corresponding card slots (36).
8. The melamine-impregnated paper surface abrasion-resistant powder coating equipment according to claim 7, characterized in that: Two sets of the card blocks (33) are respectively fixedly connected to the right side of the brushes (32), and the brush bristles at the bottom of the two sets of brushes (32) are in contact with the outer wall of the guide rail (21).