A highway maintenance road surface repair device
By adopting a multi-size nozzle and telescopic roller design in the road maintenance pavement repair device, the problem of material waste in narrow crack repair has been solved, and the precise spraying and compaction of materials have been achieved, thereby improving repair efficiency and material utilization.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINJIANG YIZHOU ROAD&BRIDGE ENG CO LTD
- Filing Date
- 2025-05-20
- Publication Date
- 2026-06-26
AI Technical Summary
Existing road maintenance and pavement repair equipment has difficulty accurately aligning the discharge pipe when dealing with narrow cracks, resulting in waste of repair materials.
Multiple nozzles with different discharge port sizes were designed. Combined with the rotation of electric push rods and brackets, and with camera monitoring, the nozzles were aligned with the cracks. At the same time, telescopic support rods and spring-deformed pressure rollers were used to automatically raise and lower according to the road surface flatness to ensure close contact with the cracks. A brush plate was also provided to clean up debris.
It effectively avoids the waste of repair materials, ensures that the repair materials are evenly distributed and compacted, and improves repair efficiency and material utilization.
Smart Images

Figure CN224412275U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of highway maintenance technology, specifically a highway maintenance pavement repair device. Background Technology
[0002] Highway maintenance is to keep the highway in normal working order. Problems such as uneven road surfaces and cracks seriously affect the comfort and stability of vehicle driving. Therefore, it is necessary to repair the road surface.
[0003] Application No. 202320050626.8 discloses a road surface repair device for highway maintenance. Through a mixing tank, a first motor, a mixing rod, a scraper, and a discharge pipe, the device can mix the repair material to prevent it from solidifying. At the same time, the scraper can wipe the repair material remaining on the inner wall of the mixing tank, avoiding waste of the repair material and improving the utilization rate of the repair material.
[0004] The discharge pipe of the above application has a fixed size, which makes it difficult to align with the crack when encountering a crack with a narrow road surface, and the repair material is easily wasted. Utility Model Content
[0005] In view of the shortcomings of the prior art, this utility model provides a road surface repair device for highway maintenance, which solves the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a road surface repair device for highway maintenance, comprising a movable base, a mixing tank mounted on the top of the movable base, a cement pump mounted on one side of the mixing tank, an inlet pipe connected to the input end of the cement pump, one end of the inlet pipe extending into the mixing tank, a discharge pipe fixedly connected to the output end of the cement pump, one end of the discharge pipe passing through the movable base, a first electric push rod mounted on the bottom of the movable base and on one side of the discharge pipe, an adjuster fixedly connected to the output end of the first electric push rod, a bracket rotatably connected to the bottom of the adjuster, multiple nozzles fixedly connected to the outside of the bracket, the nozzles having different outlet sizes, and each nozzle having an insertion port on its top, one end of the discharge pipe being inserted into one of the insertion ports, a first motor mounted inside the adjuster, the output end of the first motor fixedly connected to the bracket, drive wheels mounted on corresponding sides of the bottom of the movable base, and a camera mounted on the bottom of the movable base and on the side of the discharge pipe away from the first electric push rod.
[0007] Preferably, a mounting bracket is installed at the bottom of the movable base on the side of the camera away from the discharge pipe, and a brush plate is fixedly connected to the bottom of the mounting bracket.
[0008] Preferably, a second electric push rod is installed at the bottom of the movable base on the side of the first electric push rod away from the discharge pipe. The output end of the second electric push rod is fixedly connected to a first support rod. The second support rod is slidably connected inside the first support rod. A support frame is fixedly connected to the bottom of the second support rod. A pressure roller is rotatably connected inside the support frame via a bearing.
[0009] Preferably, a telescopic spring is installed inside the first support rod, and one end of the telescopic spring is connected to the second support rod.
[0010] Preferably, the top of the mixing box is fitted with a box cover, and the bottom of the box cover and inside the mixing box is rotatably connected to a stirring shaft. Multiple stirring blades are connected to both sides of the stirring shaft. A second motor is installed on the top of the box cover, and the output end of the second motor is fixedly connected to the stirring shaft.
[0011] Preferably, a scraper is fixedly connected to one side of the support frame.
[0012] Preferably, a control panel is mounted on the surface of the mixing tank.
[0013] This utility model provides a road surface repair device for highway maintenance, which has the following beneficial effects:
[0014] 1. This road maintenance and pavement repair device, through multiple nozzles of different discharge port sizes installed on the outside of the bracket, combined with the extension of the electric push rod and the rotation of the bracket, can align and connect the nozzles of the required discharge port size with the storage tank according to the width of the pavement crack. Changing the nozzles helps to avoid waste of repair materials. At the same time, in conjunction with the drive wheel and camera installed at the bottom of the movable base, it helps to align the nozzles with the crack.
[0015] 2. This road maintenance and pavement repair device uses a telescopic support rod above the pressure roller, which, in conjunction with the deformation of the spring, allows the pressure roller to automatically rise and fall according to the flatness of the road surface, maintaining contact with the road surface cracks. In addition, a brush plate is installed at the bottom of the base, which facilitates the removal of some debris around and inside the cracks as the base moves. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a side view of the present invention;
[0018] Figure 3 This utility model Figure 1 Enlarged view of point A in the middle;
[0019] Figure 4 This is a partial structural diagram of the present invention.
[0020] In the diagram: 1. Movable base; 2. Cement pump; 3. Feed pipe; 4. Discharge pipe; 5. First electric push rod; 6. Regulator; 7. Bracket; 8. Nozzle; 9. Inlet; 10. First motor; 11. Camera; 12. Drive wheel; 13. Mounting frame; 14. Brush plate; 15. Second electric push rod; 16. First support rod; 17. Second support rod; 18. Support frame; 19. Pressure roller; 20. Telescopic spring; 21. Scraper; 22. Box cover; 23. Mixing shaft; 24. Mixing blade; 25. Second motor; 26. Control panel; 27. Mixing box. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0022] Please see Figures 1 to 4This utility model provides a technical solution: a road surface repair device for highway maintenance, including a movable base 1, a mixing tank 27 mounted on the top of the movable base 1, a cement pump 2 mounted on one side of the mixing tank 27, an inlet pipe 3 connected to the input end of the cement pump 2, one end of the inlet pipe 3 extending into the mixing tank 27, a discharge pipe 4 fixedly connected to the output end of the cement pump 2, a tank cover 22 fitted onto the top of the mixing tank 27, a stirring shaft 23 rotatably connected to the bottom of the tank cover 22 and located inside the mixing tank 27, multiple stirring blades 24 connected to corresponding sides of the stirring shaft 23, a second motor 25 mounted on the top of the tank cover 22, the output end of the second motor 25 fixedly connected to the stirring shaft 23, driving the stirring shaft 23 to rotate, thereby driving the multiple stirring blades 24. 4. The repair material is stirred to make it more evenly mixed. One end of the discharge pipe 4 passes through the movable base 1. A first electric push rod 5 is installed at the bottom of the movable base 1 and on one side of the discharge pipe 4. The output end of the first electric push rod 5 is fixedly connected to an regulator 6. A bracket 7 is rotatably connected to the bottom of the regulator 6. Multiple nozzles 8 are fixedly connected to the outside of the bracket 7. The discharge port sizes of the multiple nozzles 8 are different, and each of the multiple nozzles 8 has an insertion port 9 at its top. One end of the discharge pipe 4 is inserted into one of the insertion ports 9 and connected to the discharge pipe 4. The operation of the cement pump 2 facilitates the extraction of the repair material from the mixing tank 27, which is then sprayed into the cracks in the road surface by the discharge pipe 4 and the nozzles 8 for repair. A first motor 10 is installed inside the regulator 6. The output end of motor 10 is fixedly connected to bracket 7, driving bracket 7 to rotate and move nozzle 8 of the required discharge port size to below discharge pipe 4. This, in conjunction with the operation of the first electric push rod 5, connects or disconnects from discharge pipe 4, facilitating the replacement of the appropriate nozzle 8 according to the width of the crack. Drive wheels 12 are installed on both sides of the bottom of the movable base 1. A camera 11 is installed on the bottom of the movable base 1, on the side of discharge pipe 4 away from the first electric push rod 5, to facilitate monitoring of crack distribution and ensure nozzle 8 is aligned with the crack. A mounting bracket 13 is installed on the bottom of the movable base 1, on the side of camera 11 away from discharge pipe 4. A brush plate 14 is fixedly connected to the bottom of the mounting bracket 13, facilitating the removal of debris from the crack as the movable base 1 moves. The mixing tank 27 has a handle on its left side. A control panel 26 is mounted on the surface of the mixing tank 27. A second electric push rod 15 is mounted on the bottom of the movable base 1, on the side of the first electric push rod 5 away from the discharge pipe 4. A first support rod 16 is fixedly connected to the output end of the second electric push rod 15. A second support rod 17 is slidably connected inside the first support rod 16. A support frame 18 is fixedly connected to the bottom of the second support rod 17. A pressure roller 19 is rotatably connected inside the support frame 18 via a bearing. As the second electric push rod 15 extends, it presses against the ground, facilitating the compaction of repair material in cracks. A telescopic spring 20 is installed inside the first support rod 16. One end of the telescopic spring 20 is connected to the second support rod 17. The deformation of the telescopic spring 20...The pressure roller 19 can automatically rise and fall according to the flatness of the ground, maintaining contact with the ground. A scraper 21 is fixedly connected to one side of the support frame 18, which helps to scrape away the repair material overflowing from the cracks.
[0023] In summary, this road maintenance and pavement repair device is powered by a portable power source. The camera 11 at the bottom of the mobile base 1 monitors the distribution of cracks and transmits the image to the display screen on the control panel. Based on the crack width, the operator controls the first motor 10 to rotate the support 7, causing the nozzle 8 with a corresponding discharge port on the support 7 to move below the discharge pipe 4. Simultaneously, the first electric push rod 5 drives the adjuster 6 and the nozzle 8 to rise, and one end of the discharge pipe 4 is inserted into the corresponding nozzle 8's inner insertion port 9, connecting with the nozzle 8. At this time, the mobile base... As the base 1 moves, the bottom brush plate 14 of the moving base 1 sweeps out some of the debris from the crack. The cement pump 2 extracts the repair material from the mixing tank 27 through the feed pipe 3, and then guides it to the nozzle 8 connected by the discharge pipe 4 and sprays it into the crack. The second electric push rod 15 pushes the first support rod 16 and the second support rod 17 down, and the pressure roller 19 and scraper 21 then come into contact with the ground. The scraper 21 scrapes the repair material overflowing from the crack and the pressure roller 19 compacts the repair material. After use, the mixing tank 27, pressure roller 19, scraper 2, nozzle 8, camera 11 and other parts are rinsed with clean water for cleaning.
[0024] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A road maintenance road surface repairing device comprising a mobile base (1), characterized in that: A mixing tank (27) is installed on the top of the movable base (1). A cement pump (2) is installed on one side of the mixing tank (27). The input end of the cement pump (2) is connected to a feed pipe (3). One end of the feed pipe (3) extends into the mixing tank (27). The output end of the cement pump (2) is fixedly connected to a discharge pipe (4). One end of the discharge pipe (4) passes through the movable base (1). A first electric push rod (5) is installed at the bottom of the movable base (1) and on one side of the discharge pipe (4). An adjuster (6) is fixedly connected to the output end of the first electric push rod (5). A support is rotatably connected to the bottom of the adjuster (6). The bracket (7) has multiple nozzles (8) fixedly connected to its outer side. The nozzles (8) have different outlet sizes. Each nozzle (8) has an inlet (9) on its top. One end of the discharge pipe (4) is inserted into one of the inlets (9). The regulator (6) has a first motor (10) installed inside. The output end of the first motor (10) is fixedly connected to the bracket (7). The bottom of the movable base (1) has drive wheels (12) installed on both sides. The bottom of the movable base (1) and the side of the discharge pipe (4) away from the first electric push rod (5) has a camera (11) installed.
2. The road surface repair device for highway maintenance according to claim 1, characterized in that: A mounting bracket (13) is installed at the bottom of the movable base (1) and on the side of the camera (11) away from the discharge pipe (4). A brush plate (14) is fixedly connected to the bottom of the mounting bracket (13).
3. The road surface repair device for highway maintenance according to claim 1, characterized in that: A second electric push rod (15) is installed at the bottom of the movable base (1) on the side of the first electric push rod (5) away from the discharge pipe (4). The output end of the second electric push rod (15) is fixedly connected to a first support rod (16). The inside of the first support rod (16) is slidably connected to a second support rod (17). The bottom of the second support rod (17) is fixedly connected to a support frame (18). The inside of the support frame (18) is rotatably connected to a pressure roller (19) through a bearing.
4. A road surface repair device for highway maintenance according to claim 3, characterized in that: The first support rod (16) has a telescopic spring (20) installed inside, and one end of the telescopic spring (20) is connected to the second support rod (17).
5. A road surface repair device for highway maintenance according to claim 1, characterized in that: The top of the mixing tank (27) is fitted with a cover (22), and the bottom of the cover (22) and inside the mixing tank (27) is rotatably connected to a stirring shaft (23). Multiple stirring blades (24) are connected to the corresponding sides of the stirring shaft (23). A second motor (25) is installed on the top of the cover (22), and the output end of the second motor (25) is fixedly connected to the stirring shaft (23).
6. A road surface repair device for highway maintenance according to claim 3, characterized in that: A scraper (21) is fixedly connected to one side of the support frame (18).
7. A road surface repair device for highway maintenance according to claim 1, characterized in that: The surface of the mixing tank (27) is equipped with a control panel (26).