Energy-saving blast furnace hot blast stove hydraulic station

CN224413985UActive Publication Date: 2026-06-26QIDONG HAIXIN MACHINERY

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QIDONG HAIXIN MACHINERY
Filing Date
2025-05-23
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

In existing blast furnace hot blast stove hydraulic stations, air bubbles accumulate in the hydraulic oil, leading to a decline in oil performance and making it difficult to improve thermal efficiency and energy saving.

Method used

The system employs a hydraulic oil uniform air-reducing component and an air-cooling heat dissipation component. Through the cooperation of a motor-driven long rod, a telescopic rod, and a stirring plate, it achieves uniform stirring and heat exchange of the oil. At the same time, a vibrating plate is used to remove air bubbles, and the air-cooling heat dissipation component reduces heat accumulation and improves system operating efficiency.

Benefits of technology

It effectively reduces air bubbles in hydraulic oil, improves oil performance, reduces heat loss, increases thermal efficiency, reduces additional energy consumption, and enhances system stability and efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224413985U_ABST
    Figure CN224413985U_ABST
Patent Text Reader

Abstract

The utility model provides an energy -conserving blast furnace hot -blast furnace hydraulic station, and specifically relates to the technical field of hydraulic station, including base plate, the top fixed connection of base plate has the box, the side surface of box is provided with hydraulic oil uniform reduction gas subassembly, through the mutual cooperation between motor, long rod, telescopic link, stirring board etc components in the inside of hydraulic oil uniform reduction gas subassembly, realized through the rotation of telescopic link and the swing of stirring board, can effectively separate and stir hydraulic oil and moisture, makes its uniform heat exchange, improves thermal efficiency, reduces heat loss to reach the purpose of energy -consaving, centrifugal force stirring can push hydraulic oil to the periphery through high -speed rotation, owing to the centrifugal force effect, the high temperature area and low temperature area of oil liquid can more quickly carry out heat exchange, help to reduce temperature difference, through the knocking of vibration plate to hydraulic tank, can help to remove the bubble in oil liquid, reduce the gas accumulation phenomenon to improve the performance of oil liquid.
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Description

Technical Field

[0001] This utility model relates to the field of hydraulic station technology, and in particular to an energy-saving blast furnace hot blast stove hydraulic station. Background Technology

[0002] A blast furnace hot blast stove hydraulic station is generally used in the blast furnace smelting process. In this equipment, the hydraulic station is usually used to control some hydraulic actuators inside the hot blast stove, such as control gates, valves or other equipment that require hydraulic pressure to operate. The system helps manage a series of pressures and flows in blast furnace operation to ensure the normal operation of the blast furnace smelting process.

[0003] According to the public notice (Announcement No.: CN 222746374 U), the hydraulic station for the blast furnace hot blast stove includes a housing, a filter screen, and a belt. A baffle is installed inside the housing. A fixing rod is fixedly installed on the inner ring of the bearing. A stirring rod is installed in a ring array on the outer side of the section of the fixing rod that extends into the housing. A bearing is embedded in the side of the housing below the baffle. A fixing rod is fixedly installed on the inner ring of the bearing. A stirring rod is installed in a ring array on the outer side of the section of the fixing rod that extends into the housing.

[0004] In the aforementioned patent, the cooperation between components such as the stirring rod and bearing makes it difficult to improve the thermal efficiency of the hydraulic station to achieve energy saving. This results in air bubbles accumulating in the hydraulic oil, leading to a decline in oil performance, which needs to be improved. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the defect of existing hydraulic stations where air bubbles accumulate in the hydraulic fluid, leading to a decline in the performance of the hydraulic fluid. This utility model proposes an energy-saving hydraulic station for blast furnace hot blast stoves.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: an energy-saving blast furnace hot blast stove hydraulic station, including a base plate, a box body fixedly connected to the top of the base plate, a hydraulic oil uniform gas reduction component provided on the side of the box body, the hydraulic oil uniform gas reduction component including a motor, the side of the motor fixedly connected to the side of the box body, a long rod fixedly connected to the output shaft of the motor, the end of the long rod away from the motor passing through the side of the box body, a circular plate fixedly connected to the circumference of the long rod, a telescopic rod fixedly connected to the inner wall of the circular plate, a stirring plate fixedly connected to the telescopic end of the telescopic rod, and an isolation plate fixedly connected to the inner wall of the box body. A water inlet pipe runs through the side of the housing, and an oil inlet pipe runs through the side of the housing. A support rod is fixedly connected to the top of the base plate, and a pressure chamber is fixedly connected to the top of the support rod. A push rod 1 runs through one end of the pressure chamber, and a push rod 2 runs through the other end of the pressure chamber. A vibrating plate is fixedly connected to one end of the push rod 2. A conveyor belt is installed on the output shaft of the motor, and a rotating shaft is connected to the output shaft through the conveyor belt. A short plate is fixedly connected to the side of the housing, and one end of the rotating shaft is rotatably connected to the side of the short plate. An actuating rod is fixedly connected to the circumference of the rotating shaft. Push rod 1 is located on the displacement trajectory of the actuating rod, and the housing is located on the displacement trajectory of the vibrating plate.

[0007] Preferably, the telescopic rod and the stirring plate are located inside the tank. The telescopic rod and the stirring plate stir the oil tank and water tank inside the tank respectively, so that the water and oil are evenly distributed.

[0008] Preferably, a spring is fixedly connected to the circumferential surface of the push rod one, and the end of the spring one away from the push rod one is fixedly connected to one end of the pressure chamber. A spring two is fixedly connected to the circumferential surface of the push rod two. A drain pipe runs through the top of the box body. The design of the drain pipe facilitates the connection of the box body to external pipes.

[0009] Preferably, there are several telescopic rods and stirring plates arranged in a circumferential array on the circumferential surface of the long rod. The water inlet pipe is located on the right side of the tank, and the oil inlet pipe is located on the left side of the tank. The water inlet pipe facilitates water replenishment, and the oil inlet pipe facilitates oil replenishment.

[0010] Preferably, the top of the housing is equipped with a wind-cooled heat dissipation component, which includes a compression rod. One end of the compression rod is fixedly connected to the top of the vibration plate. A cylindrical rod is fixedly connected to the top of the base plate. A rotating rod is rotatably connected to the bottom of the cylindrical rod. Fan blades are fixedly connected to the circumference of the rotating rod. An inclined rod is fixedly connected to the circumference of the rotating rod. The inclined rod is located on the displacement trajectory of the compression rod. By rotating the fan blades, wind force is generated to blow air onto the housing and dissipate heat from the hydraulic oil.

[0011] Preferably, a torsion spring is fixedly connected to the circumferential surface of the rotating rod, and the end of the torsion spring away from the rotating rod is fixedly connected to the bottom of the cylindrical rod. The design of the torsion spring is conducive to the automatic reset when the rotating rod is not subjected to compression.

[0012] Preferably, the fan blades are located at the top of the housing, and a plurality of fan blades are provided, which are arranged in a circumferential array on the circumferential surface of the rotating rod. Providing a plurality of fan blades is beneficial for providing stable heat dissipation.

[0013] Compared with the prior art, the beneficial effects of this utility model include: through the cooperation between the motor, long rod, telescopic rod, stirring plate and other components inside the hydraulic oil uniform air reduction component, the rotation of the telescopic rod and the swinging of the stirring plate can effectively separate and stir the hydraulic oil and water, so as to achieve uniform heat exchange, improve thermal efficiency, reduce heat loss and thus achieve the purpose of energy saving. Centrifugal stirring can push the hydraulic oil to the periphery through high-speed rotation. Due to the centrifugal force, the high temperature area and low temperature area of ​​the oil can exchange heat more quickly, which helps to reduce temperature difference. The vibration plate can help remove air bubbles in the oil by tapping the hydraulic tank, reducing air accumulation and thus improving the performance of the oil.

[0014] Through the cooperation of components such as fan blades, rotating rods, and extrusion rods inside the air-cooled heat dissipation assembly, the air force generated by the fan blades is directly blown onto the box of the blast furnace hot blast stove, helping to carry away the hot air, effectively reducing heat accumulation, reducing cooling requirements, and thus reducing the use of additional energy. Mechanical transmission enables precise control of air force, avoiding the negative impact of excessively high or low temperatures on blast furnace operation, and improving the overall operating efficiency of the system. Attached Figure Description

[0015] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts. Wherein:

[0016] Figure 1 The schematic diagram shows a three-dimensional appearance structure of an energy-saving blast furnace hot blast stove hydraulic station according to one embodiment of the present invention.

[0017] Figure 2 The schematic diagram shows a three-dimensional side view of the motor of the hydraulic station of the energy-saving blast furnace hot blast stove according to one embodiment of the present invention.

[0018] Figure 3 The schematic diagram shows a three-dimensional side view of the long rod of the hydraulic station for an energy-saving blast furnace hot blast stove according to one embodiment of the present invention.

[0019] Figure 4 This illustration schematically shows an energy-saving hydraulic station for a blast furnace hot blast stove according to one embodiment of the present invention. Figure 2 A three-dimensional magnified structural diagram of A in the middle;

[0020] Figure 5 This illustration schematically shows an energy-saving hydraulic station for a blast furnace hot blast stove according to one embodiment of the present invention. Figure 2 A three-dimensional magnified structural diagram of B.

[0021] Numbered components in the diagram: 1. Base plate; 2. Box body; 3. Hydraulic oil uniform gas reduction assembly; 31. Motor; 32. Long rod; 33. Circular plate; 34. Telescopic rod; 35. Mixing plate; 36. Isolation plate; 37. Oil inlet pipe; 38. Water inlet pipe; 310. Short plate; 311. Rotating shaft; 312. Conveyor belt; 313. Actuating rod; 314. Support rod; 315. Pressure chamber; 316. Push rod one; 317. Push rod two; 318. Vibrating plate; 4. Air-cooled heat dissipation assembly; 41. Extrusion rod; 42. Cylindrical rod; 43. Rotating rod; 44. Fan blade; 45. Diagonal rod; 46. Torsion spring; 5. Unblocking pipe. Detailed Implementation

[0022] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.

[0023] According to one embodiment of the present invention, in conjunction with Figures 1-5The diagram shows an energy-saving blast furnace hot blast stove hydraulic station, comprising a base plate 1, a housing 2 fixedly connected to the top of the base plate 1, a hydraulic oil uniform gas reduction component 3 installed on the side of the housing 2, the hydraulic oil uniform gas reduction component 3 including a motor 31, the side of the motor 31 fixedly connected to the side of the housing 2, a long rod 32 fixedly connected to the output shaft of the motor 31, the end of the long rod 32 away from the motor 31 passing through the side of the housing 2, a circular plate 33 fixedly connected to the circumference of the long rod 32, a telescopic rod 34 fixedly connected to the inner wall of the circular plate 33, a stirring plate 35 fixedly connected to the telescopic end of the telescopic rod 34, an isolation plate 36 fixedly connected to the inner wall of the housing 2, a water inlet pipe 38 passing through the side of the housing 2, and an oil inlet pipe 37 passing through the side of the housing 2. A support rod 314 is fixedly connected to the top of the base plate 1. A pressure chamber 315 is fixedly connected to the top of the support rod 314. A push rod 316 passes through one end of the pressure chamber 315, and a push rod 317 passes through the other end of the pressure chamber 315. A vibrating plate 318 is fixedly connected to one end of the push rod 317. A conveyor belt 312 is installed on the output shaft of the motor 31. The output shaft of the motor 31 is connected to a rotating shaft 311 via the conveyor belt 312. A short plate 310 is fixedly connected to the side of the box 2. One end of the rotating shaft 311 is rotatably connected to the side of the short plate 310. An actuating rod 313 is fixedly connected to the circumferential surface of the rotating shaft 311. The push rod 316 is located on the displacement trajectory of the actuating rod 313, and the box 2 is located on the displacement trajectory of the vibrating plate 318.

[0024] The telescopic rod 34 and the stirring plate 35 are located inside the tank 2. The telescopic rod 34 and the stirring plate 35 stir the oil tank and water tank inside the tank 2 respectively to make the water and oil evenly distributed.

[0025] A spring is fixedly connected to the circumferential surface of push rod 316. The end of spring 316 away from push rod 316 is fixedly connected to one end of the pressure chamber 315. A spring is fixedly connected to the circumferential surface of push rod 317. The end of spring 2 away from push rod 317 is fixedly connected to one end of the pressure chamber 315. A drain pipe 5 runs through the top of the box 2. The design of the drain pipe 5 facilitates the connection of the box 2 to external pipes.

[0026] Several telescopic rods 34 and stirring plates 35 are provided and arranged in a circumferential array on the circumferential surface of the long rod 32. The water inlet pipe 38 is located on the right side of the tank 2, and the oil inlet pipe 37 is located on the left side of the tank 2. Water can be replenished through the water inlet pipe 38, and oil can be replenished through the oil inlet pipe 37.

[0027] The top of the housing 2 is equipped with a wind-cooled heat dissipation assembly 4, which includes a pressing rod 41. One end of the pressing rod 41 is fixedly connected to the top of the vibrating plate 318. A cylindrical rod 42 is fixedly connected to the top of the base plate 1. A rotating rod 43 is rotatably connected to the bottom of the cylindrical rod 42. A fan blade 44 is fixedly connected to the circumference of the rotating rod 43. An inclined rod 45 is fixedly connected to the circumference of the rotating rod 43. The inclined rod 45 is located on the displacement trajectory of the pressing rod 41. By rotating the fan blade 44, wind force is generated to blow air onto the housing 2 and dissipate heat from the hydraulic oil.

[0028] A torsion spring 46 is fixedly connected to the circumferential surface of the rotating rod 43. The end of the torsion spring 46 away from the rotating rod 43 is fixedly connected to the bottom of the cylindrical rod 42. The design of the torsion spring 46 is conducive to the automatic reset when the rotating rod 43 is not squeezed.

[0029] The fan blades 44 are located at the top of the housing 2. Several fan blades 44 are provided, and several fan blades 44 are arranged in a circumferential array on the circumferential surface of the rotating rod 43. The provision of several fan blades 44 is conducive to providing stable heat dissipation.

[0030] In this embodiment, the interior of the housing 2 is divided into two parts by an isolation plate 36. An oil inlet pipe 37 runs through the left side of the housing 2, supplying hydraulic oil into the housing 2. A water inlet pipe 38 runs through the right side of the housing 2, supplying water into the housing 2. The water and oil are separated by the isolation plate 36. The water is used to cool and exchange heat with the hydraulic oil, reducing the impact on the hydraulic station equipment and minimizing the risk of equipment damage due to high temperatures. This saves energy in the hydraulic station. Starting the motor 31 causes the long rod 32, circular plate 33, telescopic rod 34, and stirring plate 35 to rotate. The long rod 32, circular plate 33, telescopic rod 34, and stirring plate 35 are equipped with multiple... One part is located in hydraulic oil, and the other part is located in water. The telescopic rod 34 has a certain degree of flexibility. When the telescopic rod 34 rotates with the motor 31, it will cause the telescopic end of the telescopic rod 34 to swing out and rotate, which in turn causes the stirring plate 35 to swing out and rotate. Through centrifugal force, the stirring plate 35 rotates, stirring the oil and water separately, so that the oil and water can exchange heat evenly. Through the rotation of the telescopic rod 34 and the swinging of the stirring plate 35, the hydraulic oil and water can be effectively separated and stirred, so that they can exchange heat evenly. Even heat exchange can ensure that the temperature of the hydraulic oil and water is maintained within an appropriate range, which helps to improve thermal efficiency, reduce heat loss, and thus achieve the purpose of energy saving. Centrifugal stirring can achieve high The high-speed rotation pushes the hydraulic oil to the periphery, thereby achieving a more uniform temperature distribution within the hydraulic system. Due to centrifugal force, the high-temperature and low-temperature regions of the oil can exchange heat more quickly, helping to reduce temperature differences. This is crucial for the viscosity stability of the hydraulic oil, as excessive temperature differences can lead to uneven oil viscosity, affecting the efficiency and stability of the hydraulic system. When the motor 31 rotates, it drives the conveyor belt 312 to rotate, which in turn drives the rotating shaft 311 to rotate. The rotating shaft 311 then drives the actuating rod 313 to rotate. The push rod 316 is positioned on the movement trajectory of the actuating rod 313. The movement of the actuating rod 313 compresses the push rod. Push rod 316 pushes the pressure chamber 315 inwards, which in turn pushes the other end of push rod 317 outwards. The push rod 317 then pushes out the vibrating plate 318, which is located on the side of the housing 2, on the side where hydraulic oil is stored. When the vibrating plate 318 is pushed out, it vibrates the housing 2 containing hydraulic oil. Air bubbles, foam, and impurities in the hydraulic oil may cause a decrease in oil performance, especially the oil transmission efficiency and lubrication effect. By tapping the hydraulic housing 2 with the vibrating plate 318, air bubbles in the oil can be eliminated, reducing air accumulation and thus improving the performance of the oil.

[0031] The vibration plate 318 pushes out, causing the extrusion rod 41 to move closer to the inclined rod 45. The inclined rod 45 is located on the movement trajectory of the extrusion rod 41. When the extrusion rod 41 moves, it will squeeze the inclined rod 45, causing the inclined rod 45 to rotate. The rotation of the inclined rod 45 will drive the rotating rod 43 to rotate, which in turn will drive the fan blades 44 to rotate. The rotation of the fan blades 44 will generate wind. The fan blades 44 are located at the top of the box 2, and the wind generated by the fan blades 44 will blow directly onto the box 2 to remove heat. The wind generated by the fan blades 44 blows directly onto the box 2 of the blast furnace hot blast stove, helping to carry away the hot air, effectively reducing heat accumulation, reducing cooling requirements, and thus reducing the use of additional energy. Mechanical transmission can achieve precise control of wind force, avoiding the negative impact of excessively high or low temperatures on the operation of the blast furnace, and improving the overall operating efficiency of the system.

[0032] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. An energy-saving hydraulic station for a blast furnace hot blast stove, characterized in that, Includes a base plate, the top of which is fixedly connected to a housing, and the side of the housing is provided with a hydraulic oil uniform gas reduction component; The hydraulic oil uniform gas reduction assembly includes a motor, the side of which is fixedly connected to the side of the housing. A long rod is fixedly connected to the output shaft of the motor, with one end of the long rod away from the motor extending through the side of the housing. A circular plate is fixedly connected to the circumference of the long rod, and a telescopic rod is fixedly connected to the inner wall of the circular plate. A stirring plate is fixedly connected to the telescopic end of the telescopic rod. An isolation plate is fixedly connected to the inner wall of the housing. A water inlet pipe and an oil inlet pipe extend through the side of the housing. A support rod is fixedly connected to the top of the base plate. A pressure chamber is fixedly connected to the top of the support rod. A push rod 1 passes through one end of the pressure chamber, and a push rod 2 passes through the other end of the pressure chamber. A vibrating plate is fixedly connected to one end of the push rod 2. A conveyor belt is installed on the output shaft of the motor. The output shaft of the motor is connected to a rotating shaft via the conveyor belt. A short plate is fixedly connected to the side of the housing. One end of the rotating shaft is rotatably connected to the side of the short plate. An actuating rod is fixedly connected to the circumference of the rotating shaft. The push rod 1 is located on the displacement trajectory of the actuating rod, and the housing is located on the displacement trajectory of the vibrating plate.

2. The energy-saving blast furnace hot blast stove hydraulic station according to claim 1, characterized in that, The telescopic rod and stirring plate are located inside the box.

3. The energy-saving blast furnace hot blast stove hydraulic station according to claim 2, characterized in that, A spring is fixedly connected to the circumferential surface of the push rod one, and the end of the spring away from the push rod one is fixedly connected to one end of the pressure chamber. A spring is fixedly connected to the circumferential surface of the push rod two, and the end of the spring away from the push rod two is fixedly connected to one end of the pressure chamber. A drain pipe passes through the top of the box.

4. The energy-saving blast furnace hot blast stove hydraulic station according to claim 3, characterized in that, Several telescopic rods and stirring plates are provided and arranged in a circumferential array on the circumferential surface of the long rod. The water inlet pipe is located on the right side of the tank, and the oil inlet pipe is located on the left side of the tank.

5. The energy-saving blast furnace hot blast stove hydraulic station according to claim 4, characterized in that, The top of the housing is equipped with a wind-cooled heat dissipation assembly, which includes a compression rod. One end of the compression rod is fixedly connected to the top of the vibration plate. A cylindrical rod is fixedly connected to the top of the base plate. A rotating rod is rotatably connected to the bottom of the cylindrical rod. Fan blades are fixedly connected to the circumferential surface of the rotating rod. An inclined rod is fixedly connected to the circumferential surface of the rotating rod. The inclined rod is located on the displacement trajectory of the compression rod.

6. The energy-saving blast furnace hot blast stove hydraulic station according to claim 5, characterized in that, A torsion spring is fixedly connected to the circumferential surface of the rotating rod, and the end of the torsion spring away from the rotating rod is fixedly connected to the bottom of the cylindrical rod.

7. The energy-saving blast furnace hot blast stove hydraulic station according to claim 6, characterized in that, The fan blades are located at the top of the housing, and there are several fan blades arranged in a circumferential array on the circumferential surface of the rotating rod.