Temporary assembly structure of air conditioner for saving transportation space

By combining the disc-shaped top cover and the base support platform with the mounting base, vertical sleeve and support pipe, the problem of large transportation space for evaporative air coolers is solved, achieving space saving and cost reduction.

CN224415356UActive Publication Date: 2026-06-26FUJIAN JINGHUI ENVIRONMENTAL TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUJIAN JINGHUI ENVIRONMENTAL TECH CO LTD
Filing Date
2025-06-27
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

Existing evaporative air coolers take up a lot of space during transportation, resulting in a reduction in the amount of cargo transported per vehicle or container.

Method used

It adopts a disc-shaped top cover and base design, and a combination structure of support platform and mounting base, vertical sleeve and support tube. The height of the air conditioner is reduced by temporary assembly, and the transportation space is reduced by the detachable connection of support tube and mounting base.

Benefits of technology

This effectively reduces the transport height of the air conditioner to half the height of the assembled unit, increasing the transport capacity per vehicle/cabinet, saving transportation costs, and facilitating the positioning and disassembly of the mounting base.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to a kind of air conditioner temporary assembly structure convenient to save transportation space, including the disc-like top cover and the disc-like base with air outlet in middle part, the four corners of top cover and base are all provided with support mesa, support mesa on base is higher than the bottom surface of base, detachably connected with mounting seat on support mesa, vertical sleeve is provided on mounting seat, vertical sleeve between the two mounting seats corresponding on base and top cover is all vertically inserted with support pipe. This structure helps to reduce the space occupied by evaporative air conditioner assembly when transporting.
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Description

Technical Field

[0001] This utility model relates to a temporary assembly structure for air conditioners that facilitates saving transportation space. Background Technology

[0002] Evaporative air coolers utilize the principle of water evaporation and heat absorption to achieve rapid cooling. Existing evaporative air coolers typically consist of a base, a top cover, supporting prisms connecting the four corners of the base and top cover, and side panels and water curtains installed between the base and top cover. An example is the evaporative air cooler with notification number CN203893338U. To ensure sufficient space within the air cooler for evaporative heat absorption, the distance between the base and top cover is usually about twice the distance between the top surface of the fan (composed of a motor and fan blades) and the top cover. However, this structure results in a larger space requirement for transport, reducing the amount of space that can be transported per vehicle or container. Utility Model Content

[0003] The purpose of this invention is to provide a temporary assembly structure for air conditioners that facilitates saving transportation space. This structure helps to reduce the space occupied by evaporative air conditioner components during transportation.

[0004] The technical solution of this utility model is as follows: a temporary assembly structure for an air conditioner that is convenient for saving transportation space, including a disc-shaped top cover and a disc-shaped base with an air outlet in the middle. Support platforms are provided at the four corners of the top cover and the base. The support platforms on the base are higher than the bottom surface of the base. Mounting seats are detachably connected to the support platforms. Vertical sleeves are provided on the mounting seats. Support tubes are vertically inserted between the vertical sleeves of two corresponding mounting seats on the base and the top cover.

[0005] Furthermore, an annular flange is provided inside the base at the air outlet, and a water receiving tray is formed in the area between the outer wall of the annular flange and the inner wall of the base. The height of the support platform on the base is higher than the bottom surface of the water receiving tray and lower than the upper edge of the base.

[0006] Furthermore, a fan duct is connected to the annular flange, and a motor for driving the fan blades is installed inside the fan duct; after the base is temporarily assembled with the top cover via a support tube, the distance between the top surface of the motor and the lower end surface of the top cover is 0.5~1.5cm.

[0007] Furthermore, an arc-shaped positioning protrusion is provided on the support platform of the base for positioning the mounting seat.

[0008] Furthermore, downward-convex arc-shaped convex plates are provided at the four corners of the top cover, and X-shaped stiffeners are provided in the area enclosed between the arc-shaped convex plates and the side of the top cover to form a support platform for the top cover.

[0009] Furthermore, the mounting base is connected to the support platform by at least two screws.

[0010] Furthermore, the bottom surface of the top cover is provided with X-shaped reinforcing ribs, the ends of which are connected to the arc-shaped protrusions on the corresponding corners. The bottom surface of the top cover is also provided with at least two rings of rectangular reinforcing ribs that intersect with the X-shaped reinforcing ribs.

[0011] Furthermore, the side wall of the vertical sleeve is radially provided with fixing screws that are screwed into the support tube to lock the support tube.

[0012] Furthermore, the outer wall of the vertical sleeve is provided with reinforcing ribs that are integrally connected with the mounting base at intervals along the circumferential direction, and the end of the vertical sleeve is provided with a bevel.

[0013] Furthermore, the support tube is a plastic tube, and both the top cover and the base are made of plastic.

[0014] Compared with existing technologies, this utility model has the following advantages: By using a mounting base and support pipe in combination, it helps to reduce the space occupied by the evaporative air conditioner components during transportation, and the height of the air conditioner can be reduced to about half of the overall height after assembly. Furthermore, the side panels and other components can be stacked for transportation, increasing the transport capacity per vehicle / cabinet and saving on the transportation costs of the evaporative air conditioner. At the same time, the support platform on the base has an arc-shaped positioning protrusion, which facilitates the positioning of the mounting base. In addition, the mounting base and support pipe are detachable, making disassembly and installation convenient during assembly. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a top view of the base structure of this utility model;

[0017] Figure 3 For the present utility model Figure 2 AA section view;

[0018] Figure 4 This is a schematic diagram showing the fit between the mounting base and the support tube of this utility model;

[0019] Figure 5 This is a bottom view of the top cover of this utility model;

[0020] In the diagram: 10-Top cover; 11-Arc-shaped convex plate; 12-X-shaped rib plate; 13-Screw; 14-X-shaped reinforcing rib; 15-Rectangular reinforcing rib; 20-Base; 21-Supporting platform; 22-Annular flange; 23-Water drip tray; 24-Arc-shaped positioning convex edge; 25-Screw; 26-Air outlet; 30-Mounting base; 31-Vertical sleeve; 32-Fixing screw; 33-Reinforcing rib plate; 40-Supporting pipe; 50-Air duct; 51-Fan blade; 52-Motor. Detailed Implementation

[0021] To make the above-mentioned features and advantages of this utility model more easily understood, specific embodiments are described below in conjunction with the accompanying drawings, but this utility model is not limited thereto.

[0022] refer to Figures 1 to 5

[0023] A temporary assembly structure for an air conditioner that facilitates space-saving transportation includes a disc-shaped top cover 10 and a disc-shaped base 20 with an air outlet 26 in the center. Support platforms 21 are provided at the four corners of both the top cover and the base. The support platforms on the base are higher than the bottom surface of the base. Mounting seats 30 are detachably connected to the support platforms. Vertical sleeves 31 are integrally connected to the mounting seats. Support tubes 40 are vertically inserted between the vertical sleeves of corresponding mounting seats on the base and top cover. By setting mounting seats on the support platforms used to install supporting prisms when assembling the air conditioner into a complete unit, and installing support tubes on the mounting seats between the base and top cover, a temporary connection between the base and top cover is achieved during transportation, reducing the height between the top cover and the base, thereby reducing the space occupied by the air conditioner during transportation.

[0024] In this embodiment, an annular flange 22 is provided inside the base at the air outlet. The area between the outer wall of the annular flange and the inner wall of the base forms a water receiving tray 23 to collect water sprayed by the air conditioner's water curtain. The height of the support platform on the base is higher than the bottom surface of the water receiving tray and lower than the upper edge of the base, so as to facilitate the installation of the support prisms when the complete unit is assembled, and to prevent the support prisms from contacting water.

[0025] In this embodiment, a wind duct 50 is connected to the annular flange, and a motor 52 for driving the fan blades 51 is installed inside the wind duct. After the base is temporarily assembled with the top cover via a support tube, the distance between the top surface of the motor and the lower end surface of the top cover is 0.5~1.5cm to avoid the top cover from contacting the motor during transportation and to ensure the installation distance.

[0026] In this embodiment, to better connect and position the mounting base, an arc-shaped positioning protrusion 24 for positioning the mounting base is provided on the support platform of the base. The mounting base is provided with an arc-shaped edge that matches the shape of the arc-shaped positioning protrusion, so that the arc-shaped edge of the mounting base abuts against the arc-shaped positioning protrusion, and then is locked by screws. The arc-shaped positioning protrusion also facilitates the positioning of supporting prisms when assembling the whole machine.

[0027] In this embodiment, the mounting base located on the base support platform is connected to the support platform by at least two screws 25. The use of screws also facilitates the disassembly of the mounting base.

[0028] In this embodiment, downward-convex arc-shaped convex plates 11 are provided at each of the four corners of the top cover, and the lower end of the arc-shaped convex plates does not exceed the bottom surface of the top cover. X-shaped ribs 12 are provided in the area enclosed between the arc-shaped convex plates and the side edges of the top cover to form a support platform for the top cover. The bottom surface of the X-shaped ribs is higher than the bottom surface of the arc-shaped convex plates, which also facilitates the positioning of the support prisms when assembling the air conditioner into a complete unit.

[0029] In this embodiment, the mounting base located on the top cover is connected to the X-shaped stiffener plate on the top cover support platform by at least two screws 13.

[0030] In this embodiment, to improve the strength of the top cover, an X-shaped reinforcing rib 14 is provided on the bottom surface of the top cover. The ends of the X-shaped reinforcing ribs are integrated with the arc-shaped protrusions on the corresponding corners. The bottom surface of the top cover is also provided with at least two rings of rectangular reinforcing ribs 15 that intersect with the X-shaped reinforcing ribs. By providing X-shaped and rectangular reinforcing ribs, the strength of the top cover is improved, and it is also convenient to stack the air conditioners during transportation without the top cover deforming and damaging the motor.

[0031] In this embodiment, in order to ensure a stable connection between the support tube and the vertical sleeve during transportation, a fixing screw 32 is radially inserted through the side wall of the vertical sleeve and screwed into the support tube. This allows the support tube to be locked by the fixing screw, and also makes it convenient to remove the fixing screw when assembling the whole machine.

[0032] In this embodiment, to improve the connection strength between the vertical sleeve and the mounting base, the outer wall of the vertical sleeve is provided with reinforcing ribs 33 that are integrally connected with the mounting base at intervals along the circumferential direction. The end of the vertical sleeve is provided with a bevel 34 to facilitate the insertion of the support tube into the vertical sleeve.

[0033] In this embodiment, the support tube is a plastic tube, and both the top cover and the base are made of plastic. Specifically, the plastic can be PVC material.

[0034] During transportation, the air conditioner's filter side panels and evaporative cooling pads are removed and stacked. Mounting brackets are secured with screws at the four corners (on the support platform) of the mounting support prisms on the base and top cover, which are used for assembling the complete unit. Support tubes are then inserted into and locked onto the mounting brackets on the base. The vertical sleeves of the mounting brackets on the top cover are then connected to and locked onto the support tubes. This temporary assembly structure reduces the air conditioner's height to half the height of the assembled unit, minimizing space occupation. Upon arrival at the destination, the support tubes and mounting brackets are removed, facilitating the subsequent assembly of the air conditioner's filter side panels and evaporative cooling pads to form the complete unit.

[0035] If this utility model discloses or relates to mutually fixedly connected parts or structural components, then unless otherwise stated, a fixed connection can be understood as: a detachable fixed connection (e.g., using bolts or screws) or a non-detachable fixed connection (e.g., riveting or welding). Of course, mutually fixed connections can also be replaced by an integral structure (e.g., manufactured using a casting process) (except where it is obviously impossible to use an integral forming process).

[0036] In addition, unless otherwise stated, the terms used to indicate positional relationships or shapes in any of the technical solutions disclosed in this utility model above include states or shapes that are similar to, close to, or approximate with them.

[0037] Any component provided by this utility model can be assembled from multiple individual components, or it can be a single component manufactured by a one-piece molding process.

[0038] The above description is only a preferred embodiment of the present utility model. All equivalent changes and modifications made within the scope of the patent application of the present utility model shall be covered by the present utility model.

Claims

1. A temporary assembly structure of an air conditioner for saving transportation space, comprising a disc-shaped top cover and a disc-shaped base having an air outlet in a middle portion, characterized in that, Support platforms are provided at the four corners of the top cover and the base. The support platforms on the base are higher than the bottom surface of the base. Mounting seats are detachably connected to the support platforms. Vertical sleeves are provided on the mounting seats. Support tubes are vertically inserted between the vertical sleeves of the two corresponding mounting seats on the base and the top cover.

2. The temporary assembly structure of the air conditioner for saving transportation space according to claim 1, wherein An annular flange is provided inside the base at the air outlet. The area between the outer wall of the annular flange and the inner wall of the base forms a water receiving tray. The height of the support platform on the base is higher than the bottom surface of the water receiving tray and lower than the upper edge of the base.

3. The temporary assembly structure of the air conditioner for saving transportation space according to claim 2, wherein A fan duct is connected to the annular flange, and a motor for driving the fan blades is installed inside the fan duct; after the base is temporarily assembled with the top cover via a support tube, the distance between the top surface of the motor and the lower end surface of the top cover is 0.5~1.5cm.

4. The temporary assembly structure of the air conditioner for saving transportation space according to claim 1, 2 or 3, wherein The support platform of the base is provided with an arc-shaped positioning protrusion for positioning the mounting base.

5. The temporary assembly structure of the air conditioner for saving transportation space according to claim 1, 2 or 3, wherein At each of the four corners of the top cover, there is a downward-convex arc-shaped plate. An X-shaped rib is provided in the area enclosed between the arc-shaped plate and the side of the top cover to form a support platform for the top cover.

6. The temporary air conditioner assembly structure according to claim 5, which facilitates saving transportation space, is characterized in that... The mounting base is connected to the support platform by at least two screws.

7. The temporary air conditioner assembly structure according to claim 5, which facilitates saving transportation space, is characterized in that... The bottom surface of the top cover is provided with X-shaped reinforcing ribs, and the ends of the X-shaped reinforcing ribs are connected to the arc-shaped protrusions on the corresponding corners. The bottom surface of the top cover is also provided with at least two rings of rectangular reinforcing ribs that intersect with the X-shaped reinforcing ribs.

8. The temporary air conditioner assembly structure according to claim 1, 2, 3, 6 or 7, which facilitates saving transportation space, is characterized in that, The vertical sleeve is radially perforated with fixing screws that are screwed into the support tube to lock the support tube.

9. The temporary air conditioner assembly structure according to claim 8, which facilitates saving transportation space, is characterized in that, The outer wall of the vertical sleeve is provided with reinforcing ribs that are integrally connected with the mounting base at intervals along the circumferential direction, and the end of the vertical sleeve is provided with a bevel.

10. The temporary air conditioner assembly structure according to claim 1, which facilitates saving transportation space, is characterized in that, The support tube is a plastic tube, and both the top cover and the base are made of plastic.