Tool sharpness detection mechanism

Abstract

The utility model relates to metal processing piece cutting equipment technical field especially relates to cutting tool sharpness detection mechanism. Including frame, the upper end surface of frame is provided with conveying module, and the position of frame surface is close to conveying module and is provided with cutting module, and one end of frame is close to cutting module and is provided with material guide frame, and the position of frame surface corresponds cutting module and is equipped with the protection mechanism, and the protection mechanism includes two mounting plates, and two mounting plates are located frame both sides respectively, and the bottom end surface of mounting plate is fixedly connected with the lateral wall surface of frame, and the surface rotationally connected with drive shaft has two mounting plates, and the arc surface both ends of drive shaft are provided with the thread of opposite thread direction, and one end fixedly connected with the shaft has drive shaft, and the both ends thread connection of drive shaft has the protection frame, and the cross section size of protection frame is compatible with the cross section size of cutting module.

Description

Technical Field

[0001] This utility model relates to the field of metal processing equipment cutting technology, and in particular to a tool sharpness detection mechanism. Background Technology

[0002] Metal processing cutting mechanisms refer to mechanical equipment and devices used to cut, divide, or shape metal parts during the metal processing process. In this process, the saw blade is automatically replaced when the range is set by real-time changes in torque load, thus realizing intelligent blade changing. This is quite common in metal processing cutting.

[0003] Existing technologies, such as the utility model patent with publication number CN212526303U, disclose a cutting device for metal product processing. This patent includes a base, characterized in that: a cutting table is provided on the top of the base, cylinders are provided at both ends of the top of the base, a cutting device is provided above the cutting table, and a crossbar is provided at the output end of cylinder one. Beneficial effects: By setting cylinder two, a circular slider, and a sliding groove two, the position of the cutting blade is easily adjusted, improving the cutting effect and reducing the limitations of the device's use. By setting the crossbar, slider one, and cylinder one, the height of the cutting blade is easily adjusted, effectively controlling the cutting depth and improving the device's performance. By setting a collection device, collection pipe, and suction cup, it is easy to collect the debris generated during cutting, protecting the safety of workers and reducing environmental pollution.

[0004] In metal processing and cutting operations, it has been found that during the cutting of metal parts, conventional cutting tools, when used for extended periods, will automatically determine that the saw blade needs to be replaced if the torque load changes within a set range, thus achieving intelligent tool changing. However, during the cutting process, metal fragments and shards are prone to occur, making it inconvenient to protect the cutting equipment. Utility Model Content

[0005] The purpose of this invention is to solve the problem in the existing technology that, during the cutting of metal parts, conventional cutting tools, when used for a long time, will automatically determine that the saw blade needs to be replaced if the torque load changes in real time, thus achieving intelligent tool changing. However, during the cutting process, metal fragments and splatter are prone to occur, making it inconvenient to protect the cutting equipment.

[0006] To solve the above-mentioned technical problems, this utility model provides a tool sharpness detection mechanism, comprising: a frame, a conveying module disposed on the upper surface of the frame, a cutting module disposed on the surface of the frame near the conveying module, a guide frame disposed at one end of the frame near the cutting module, and a protective mechanism disposed on the surface of the frame corresponding to the cutting module. The protective mechanism includes two mounting plates, which are respectively located on both sides of the frame. The bottom surface of the mounting plates is fixedly connected to the side wall surface of the frame. A drive shaft is rotatably connected to the surfaces of the two mounting plates. The two ends of the arc surface of the drive shaft are provided with threads in opposite directions. A rotating shaft is fixedly connected to one end of the drive shaft. Protective frames are threaded to both ends of the drive shaft. The cross-sectional dimensions of the protective frames are adapted to the cross-sectional dimensions of the cutting module. A common limiting rod slides through the upper side wall of the two protective frames. The two ends of the limiting rod are fixedly connected to the surface of the mounting plate. An acrylic plate is fixedly connected to the upper surface of the protective frame.

[0007] The aforementioned components achieve the following effects: during the cutting operation of metal parts, the cutting module set on the surface of the frame can be used for cutting operations. At the same time, the range is set by real-time torque load changes. If the range is exceeded, it is automatically determined that the saw blade needs to be replaced, thereby realizing intelligent blade changing. Furthermore, the entire cutting module is protected by the protective mechanism set on the surface of the frame.

[0008] Preferably, a plurality of heat dissipation holes are provided on the side surfaces of the two protective frames that are far apart from each other, and the plurality of heat dissipation holes are evenly distributed on the side wall surfaces of the protective frames.

[0009] The effect achieved by the above components is that, with the help of heat dissipation holes, the cutting module can be effectively cooled after long-term protection and use.

[0010] Preferably, a connecting plate is fixedly connected to the upper surface of one of the protective frames, and the inner wall cross-section of the connecting plate is U-shaped. A docking plate is fixedly connected to the upper surface of the other protective frame, and a rotating rod is rotatably connected to the inner wall of the docking plate. A positioning shaft is threaded onto the arc surface of the rotating rod, and the cross-sectional dimensions of the rotating rod are adapted to the cross-sectional dimensions of the inner wall of the connecting plate.

[0011] The effect achieved by the above components is that, by means of the docking between the rotating rod and the inner wall of the connecting plate, the two protective frames can be locked together and fixed when they are docked and limited, thus preventing the two protective frames from separating.

[0012] Preferably, a pulley is rotatably connected to one side of the bottom of the protective frame, a slide rail is fixedly connected to the surface of the frame corresponding to the position of the pulley, the inner wall of the slide rail is slidably connected to the surface of the pulley, and a protective sleeve is fixedly connected to the arc surface of the pulley.

[0013] The effect achieved by the above components is that the sliding between the pulley and the slide rail at the bottom of the protective frame can effectively reduce the friction generated when the protective frame moves, making it easier to perform better horizontal movement protection on the protective frame.

[0014] Preferably, a bearing mechanism is provided on the surface of the guide frame away from the machine frame. The bearing mechanism includes a bearing frame and an inlay plate. One side of the bearing frame abuts against one end surface of the guide frame. Connecting frames are fixedly connected to both sides of the bearing frame. An inlay frame is rotatably connected to the inner wall of the connecting frame. The inlay plate is located on the side wall of the guide frame corresponding to the inlay frame. One end of the inlay plate is fixedly connected to the side wall of the guide frame. The surface of the inlay plate is inserted into the inner wall of the inlay frame. A rod is slidably inserted through one end of the inlay frame. One end of the rod is inserted into the surface of the inlay plate. A spring is sleeved on the arc surface of the rod. The two ends of the spring are fixedly connected to the rod and the inlay frame, respectively. Rollers are rotatably connected to the four corners of the lower surface of the bearing frame. Pull rods are fixedly connected to both sides of the bearing frame.

[0015] The effect achieved by the above-mentioned components is that after the metal workpiece is cut, the cut metal workpiece can be guided and transported by the guide frame. During this process, the collection and handling operation can be carried out by the bearing mechanism set on one side of the guide frame.

[0016] Preferably, guide plates are fixedly connected to both ends of the inner wall of the bearing frame. The cross-section of the guide plate is arc-shaped, and several support pads, which are rubber pads, are fixedly connected to the upper surface of the guide plate.

[0017] The effect achieved by the above-mentioned components is that the cut metal parts can be guided, protected, and collected through the arc-shaped guide plate.

[0018] Preferably, both ends of the inner wall of the connecting frame are fitted with coil springs, and the two ends of the coil springs are fixedly connected to the inlay frame and the connecting frame, respectively.

[0019] The effect achieved by the above components is that the torsional force generated by the coil spring can compress and protect the position of the inlay frame, preventing the inlay frame from shaking.

[0020] Compared with related technologies, the knife sharpness detection mechanism provided by this utility model has the following beneficial effects:

[0021] This utility model provides a blade sharpness detection mechanism. By operating the protective mechanism, the entire cutting module is protected. The entire cutting module can be opened and closed for protection by two protective frames set on the surface of the frame. During this process, the range is set by the real-time torque load change. If the range is exceeded, it is automatically determined that the saw blade needs to be replaced, thereby realizing intelligent blade changing. At the same time, it helps to limit the protection operation of the entire cutting module.

[0022] By operating the bearing mechanism, the position of the bearing frame is fixed and limited. The inlay frames on both sides of the bearing frame are inserted and fixed to the inlay plate on one side of the guide frame, so that the bearing frame can collect the processed and cut metal parts, enabling quick and convenient collection and transfer of metal parts. Attached Figure Description

[0023] Figure 1 A schematic diagram of the tool sharpness detection mechanism provided by this utility model;

[0024] Figure 2 for Figure 1 The diagram shows the structure of the protective mechanism.

[0025] Figure 3 for Figure 2 A partial structural schematic diagram of the protective mechanism shown;

[0026] Figure 4 for Figure 1 The diagram shows the structural schematic of the load-bearing mechanism.

[0027] Figure 5 for Figure 4 The enlarged structural diagram at point A is shown.

[0028] The diagram is labeled as follows: 1. Frame; 2. Conveying module; 3. Cutting module; 4. Protective mechanism; 401. Mounting plate; 402. Limiting rod; 403. Drive shaft; 404. Rotating shaft; 405. Slide rail; 406. Pulley; 407. Protective sleeve; 408. Heat dissipation hole; 409. Acrylic plate; 410. Protective frame; 411. Connecting plate; 412. Butt joint plate; 413. Rotating rod; 414. Positioning shaft; 5. Bearing mechanism; 501. Bearing frame; 502. Tie rod; 503. Guide plate; 504. Support pad; 505. Roller; 506. Connecting frame; 507. Coil spring; 508. Inlay frame; 509. Inlay plate; 510. Insert rod; 511. Spring; 6. Material guide frame. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0030] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0031] Please see Figures 1 to 5 The tool sharpness detection mechanism provided in this embodiment includes: a frame 1, a conveying module 2 is provided on the upper surface of the frame 1, a cutting module 3 is provided on the surface of the frame 1 near the conveying module 2, a guide frame 6 is provided at one end of the frame 1 near the cutting module 3, a protective mechanism 4 is provided on the surface of the frame 1 corresponding to the cutting module 3, and a bearing mechanism 5 is provided on the surface of the guide frame 6 away from the frame 1.

[0032] In the embodiments of this utility model, please refer to Figure 2 and Figure 3 The protective mechanism 4 includes two mounting plates 401, which are located on both sides of the frame 1. The bottom surface of the mounting plates 401 is fixedly connected to the side wall surface of the frame 1. A drive shaft 403 is rotatably connected to the surfaces of the two mounting plates 401. The arc surface of the drive shaft 403 has threads with opposite directions at both ends. One end of the drive shaft 403 is fixedly connected to a rotating shaft 404. Both ends of the drive shaft 403 are threadedly connected to protective frames 410. The cross-sectional dimensions of the protective frames 410 are adapted to the cross-sectional dimensions of the cutting module 3. The upper side walls of the two protective frames 410 are slidably connected to the same limiting rod 402. Both ends of the limiting rod 402 are fixedly connected to the surfaces of the mounting plates 401. An acrylic plate 409 is fixedly connected to the upper surface of the protective frames 410. The surfaces of the two protective frames 410 that are far apart from each other are... The protective frame 410 has several heat dissipation holes 408, which are evenly distributed on the side wall surface. A connecting plate 411 is fixedly connected to the upper surface of one of the protective frames 410. The inner wall of the connecting plate 411 has a "U" shaped cross section. A docking plate 412 is fixedly connected to the upper surface of another protective frame 410. A rotating rod 413 is rotatably connected to the inner wall of the docking plate 412. A positioning shaft 414 is threadedly connected to the arc surface of the rotating rod 413. The cross-sectional dimensions of the rotating rod 413 are adapted to the cross-sectional dimensions of the inner wall of the connecting plate 411. A pulley 406 is rotatably connected to one side of the bottom end of the protective frame 410. A slide rail 405 is fixedly connected to the surface of the frame 1 at the position corresponding to the pulley 406. The inner wall of the slide rail 405 is slidably connected to the surface of the pulley 406. A protective sleeve 407 is fixedly connected to the arc surface of the pulley 406.

[0033] In the embodiments of this utility model, please refer to Figure 4 and Figure 5The supporting mechanism 5 includes a supporting frame 501 and an inlay plate 509. One side of the supporting frame 501 abuts against one end surface of the guide frame 6. Connecting frames 506 are fixedly connected to both sides of the supporting frame 501. An inlay frame 508 is rotatably connected to the inner wall of the connecting frame 506. The inlay plate 509 is located on the side wall of the guide frame 6 corresponding to the inlay frame 508. One end of the inlay plate 509 is fixedly connected to the side wall of the guide frame 6. The surface of the inlay plate 509 is inserted into the inner wall of the inlay frame 508. A rod 510 slides through one end of the inlay frame 508. One end of the rod 510 is inserted into the surface of the inlay plate 509. A spring 511 is fitted onto the arc surface. The two ends of the spring 511 are fixedly connected to the insert rod 510 and the inlay frame 508, respectively. Rollers 505 are rotatably connected to the four corners of the lower surface of the bearing frame 501. Pull rods 502 are fixedly connected to both sides of the bearing frame 501. Guide plates 503 are fixedly connected to both ends of the inner wall of the bearing frame 501. The cross-section of the guide plate 503 is arc-shaped. Several support pads 504 are fixedly connected to the upper surface of the guide plate 503. The support pads 504 are rubber pads. Coil springs 507 are fitted onto both ends of the inner wall of the connecting frame 506. The two ends of the coil springs 507 are fixedly connected to the inlay frame 508 and the connecting frame 506, respectively.

[0034] The working principle of the tool sharpness detection mechanism provided by this utility model is as follows: During the cutting operation of metal workpieces, the cutting module 3 is used to cut the metal workpieces to the required dimensions. At this time, the range can be set by the real-time change of torque load. If the range is exceeded, it is automatically determined that the saw blade needs to be replaced, thereby realizing intelligent tool changing. At the same time, for long-term operation, in order to facilitate effective protection of the entire cutting module 3, the protective mechanism 4 can be used for auxiliary operation. First, the rotating shaft 404 at one end of the mounting plate 401 is selected, and the rotating shaft 404 drives the surface of the mounting plate 401. The rotation of the drive shaft 403 causes the protective frames 410 on both sides of the surface of the frame 1 to slide along the limit rod 402, thereby opening and closing the two protective frames 410 and protecting the surface of the cutting module 3. When the two protective frames 410 are closed, the rotating rod 413 on the inner wall of the docking plate 412 is rotated so that the arc surface of the rotating rod 413 engages with the inner wall of the connecting plate 411. Then, the positioning shaft 414 on the arc surface of the rotating rod 413 is rotated so that the positioning shaft 414 abuts and fixes the connecting plate 411, thereby preventing the entire protective frame 410 from moving.

[0035] When collecting the cut metal parts, the carrying mechanism 5 on one side of the guide frame 6 can be used for collection and handling. First, the carrying frame 501 is fixed to one end of the guide frame 6. Then, the inlay frame 508 in the connecting frame 506 on both sides of the carrying frame 501 is flipped so that the inner wall of the inlay frame 508 is inserted into the inlay plate 509 on the side wall of the guide frame 6. Then, the insertion rod 510 on the side wall of the inlay frame 508 is pulled so that one end of the insertion rod 510 is inserted into and fixed to the surface of the inlay plate 509. The tension force generated by the spring 511 can protect the position of the insertion rod 510 and prevent it from falling off. Then, the guide plate 503 in the carrying frame 501 guides the metal parts for collection, which is convenient for collecting and handling the parts.

[0036] The circuits and controls involved in this utility model are all existing technologies and will not be described in detail here.

[0037] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A tool sharpness detection mechanism, characterized in that, include: A frame (1) is provided with a conveying module (2) on its upper surface. A cutting module (3) is provided on the surface of the frame (1) near the conveying module (2). A guide frame (6) is provided at one end of the frame (1) near the cutting module (3). A protective mechanism (4) is provided on the surface of the frame (1) corresponding to the cutting module (3). The protective mechanism (4) includes two mounting plates (401). The two mounting plates (401) are located on both sides of the frame (1). The bottom surface of the mounting plates (401) is fixedly connected to the side wall surface of the frame (1). The surfaces of the two mounting plates (401) are rotatably connected. A drive shaft (403) is connected to the drive shaft (403). The two ends of the arc surface of the drive shaft (403) are provided with threads in opposite directions. One end of the drive shaft (403) is fixedly connected to a rotating shaft (404). The two ends of the drive shaft (403) are threadedly connected to a protective frame (410). The cross-sectional dimensions of the protective frame (410) are adapted to the cross-sectional dimensions of the cutting module (3). The upper sidewalls of the two protective frames (410) are slidably connected to the same limiting rod (402). The two ends of the limiting rod (402) are fixedly connected to the surface of the mounting plate (401). An acrylic plate (409) is fixedly connected to the upper surface of the protective frame (410).

2. The tool sharpness detection mechanism according to claim 1, characterized in that, Several heat dissipation holes (408) are provided on the side surfaces of the two protective frames (410) that are far apart from each other, and the several heat dissipation holes (408) are evenly distributed on the side wall surfaces of the protective frames (410).

3. The tool sharpness detection mechanism according to claim 1, characterized in that, One of the protective frames (410) has a connecting plate (411) fixedly connected to its upper surface. The inner wall of the connecting plate (411) has a "U" shaped cross section. The other protective frame (410) has a docking plate (412) fixedly connected to its upper surface. The inner wall of the docking plate (412) is rotatably connected to a rotating rod (413). The circular arc surface of the rotating rod (413) is threadedly connected to a positioning shaft (414). The cross-sectional dimensions of the rotating rod (413) are adapted to the cross-sectional dimensions of the inner wall of the connecting plate (411).

4. The tool sharpness detection mechanism according to claim 1, characterized in that, A pulley (406) is rotatably connected to one side of the bottom end of the protective frame (410). A slide rail (405) is fixedly connected to the surface of the frame (1) at the position corresponding to the pulley (406). The inner wall of the slide rail (405) is slidably connected to the surface of the pulley (406). A protective sleeve (407) is fixedly connected to the arc surface of the pulley (406).

5. The tool sharpness detection mechanism according to claim 1, characterized in that, The guide frame (6) has a bearing mechanism (5) on its end surface away from the frame (1). The bearing mechanism (5) includes a bearing frame (501) and an inlay plate (509). One side of the bearing frame (501) abuts against one end surface of the guide frame (6). Both sides of the bearing frame (501) are fixedly connected to connecting frames (506). An inlay frame (508) is rotatably connected to the inner wall of the connecting frame (506). The inlay plate (509) is located on the side wall of the guide frame (6) corresponding to the inlay frame (508). One end of the inlay plate (509) is fixed to the side wall of the guide frame (6). The inlay plate (509) is connected to the inner wall of the inlay frame (508). One end of the inlay frame (508) is slidably connected to the insert rod (510). One end of the insert rod (510) is connected to the surface of the inlay plate (509). The arc surface of the insert rod (510) is fitted with a spring (511). The two ends of the spring (511) are fixedly connected to the insert rod (510) and the inlay frame (508) respectively. Rollers (505) are rotatably connected to the four corners of the lower surface of the support frame (501). Pull rods (502) are fixedly connected to both sides of the support frame (501).

6. The tool sharpness detection mechanism according to claim 5, characterized in that, The inner walls of the support frame (501) are fixedly connected to guide plates (503) at both ends. The cross-section of the guide plate (503) is arc-shaped. Several support pads (504) are fixedly connected to the upper surface of the guide plate (503). The support pads (504) are rubber pads.

7. The tool sharpness detection mechanism according to claim 5, characterized in that, Both ends of the inner wall of the connecting frame (506) are fitted with coil springs (507), and the two ends of the coil springs (507) are fixedly connected to the inlay frame (508) and the connecting frame (506) respectively.

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