A brake disc defect detection device suitable for an automated production line

Abstract

The utility model discloses a kind of brake disc defect detection devices suitable for automated production line, including receiving support, the receiving support bottom is fixedly connected with driving motor, the driving motor output end is fixedly connected with driving support pole, the driving support pole end is through receiving support and extends to receiving support outside, driving seat is fixedly sleeved on the driving support pole outer wall, driving bolt is screw-connected in the driving support pole side wall and is through, the utility model, by fixed motor driving fixed gear on fixed rod is rotated, while fixed gear and fixed tooth groove are engaged, so that driving fixed J-shaped plate on fixed tooth groove is along fixed sleeve block inside sliding, then fixed J-shaped plate also contact with brake disc, it is convenient to align detection its thickness effect according to fixed scale on fixed J-shaped plate and fixed sleeve block, so that unnecessary artificial detection, reduce detection error, to improve use effect.

Description

Technical Field

[0001] This utility model relates to the field of brake disc manufacturing technology, and in particular to a brake disc defect detection device suitable for automated production lines. Background Technology

[0002] An automated production line refers to a production organization form in which the product process is realized by an automated machine system. A brake disc, simply put, is a round disc that rotates when the car is moving. The brake caliper clamps the brake disc to generate braking force. When you step on the brake, it clamps the brake disc to slow down or stop the car. At the same time, the brake disc needs to be inspected for defects during the production process. Traditional inspection devices require manual inspection by hand with a measuring tape. Manual inspection alone is prone to errors, affecting the inspection results and thus reducing the effectiveness of use. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing a brake disc defect detection device suitable for automated production lines.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a brake disc defect detection device suitable for automated production lines, comprising a receiving bracket, a drive motor fixedly connected to the bottom of the receiving bracket, a drive rod fixedly connected to the output end of the drive motor, the end of the drive rod penetrating the receiving bracket and extending to the outside of the receiving bracket, a drive seat fixedly sleeved on the outer side wall of the drive rod, a drive bolt threaded through and connected to the side wall of the drive rod, an assembly bracket fixedly connected to the top of the receiving bracket, an assembly horizontal plate provided below the assembly bracket, two assembly cylinders fixedly connected to the top of the assembly bracket, the piston end of the assembly cylinder penetrating the assembly bracket and fixedly connected to the assembly horizontal plate, a moving groove opened on the top of the assembly horizontal plate, a moving sleeve block movably sleeved on the outer side wall of the assembly horizontal plate, and a moving component connected to the top of the moving sleeve block;

[0005] The bottom of the movable sleeve block is fixedly connected to a mounting recess, and a mounting shaft is rotatably connected between the two sides of the inner wall of the mounting recess. The outer wall of the mounting shaft is fixedly fitted with a mounting sleeve block, and a mounting camera is fixedly connected to the bottom of the mounting sleeve block. One end of the mounting shaft passes through the mounting recess and is fixedly connected to a mounting gear. An adjustment component is connected to the side wall of the mounting recess to adjust the rotation of the mounting gear.

[0006] The receiving bracket is fixedly connected to a fixed sleeve block, and a fixed J-shaped plate is slidably sleeved inside the fixed sleeve block. The fixed J-shaped plate has a fixed tooth groove on its surface and a fixed ruler is fixedly connected to its surface. The fixed sleeve block has a fixed groove on its surface and a fixed component for adjusting the movement of the fixed J-shaped plate is connected to its surface.

[0007] As a further description of the above technical solution:

[0008] The movable component includes a movable shaft that passes through and is rotatably connected to the top of the movable sleeve block. A movable wheel and a movable disk are fixedly connected to both ends of the movable shaft, and a movable bracket is fixedly connected to the top of the movable sleeve block.

[0009] As a further description of the above technical solution:

[0010] The bottom of the movable support is rotatably connected to a movable shaft, and the end of the movable shaft is fixedly connected to a first movable bevel gear. A movable disc is fixedly sleeved on the outer wall of the movable shaft, and the movable disc is connected to the moving disc via a belt.

[0011] As a further description of the above technical solution:

[0012] A movable motor is fixedly connected to the side wall of the movable bracket, and a movable rod is fixedly connected to the output end of the movable motor. The end of the movable rod passes through the movable bracket and is fixedly connected to a second movable bevel gear. The second movable bevel gear meshes with the first movable bevel gear.

[0013] As a further description of the above technical solution:

[0014] The adjustment assembly includes an adjustment groove formed on the side wall of the mounting concave plate, an adjustment slider is slidably connected inside the adjustment groove, an adjustment rack is fixedly connected to the side wall of the adjustment slider, and the adjustment rack is meshed with the mounting gear.

[0015] As a further description of the above technical solution:

[0016] An adjusting block is fixedly connected to the side wall of the mounting concave plate, and an adjusting electric telescopic rod is fixedly connected to the surface of the adjusting block. The piston end of the adjusting electric telescopic rod is fixedly connected to the adjusting rack.

[0017] As a further description of the above technical solution:

[0018] The fixing assembly includes two fixing brackets that are fixedly connected to the surface of the fixing sleeve block. A fixing motor is fixedly connected to the side wall of one of the fixing brackets, and a fixing rod is fixedly connected to the output end of the fixing motor.

[0019] As a further description of the above technical solution:

[0020] The end of the fixed rod passes through one of the fixed brackets and is rotatably connected to the other fixed bracket. A fixed gear is fixedly sleeved on the outer wall of the fixed rod, and the fixed gear meshes with the fixed tooth groove.

[0021] This utility model has the following beneficial effects:

[0022] The adjustment assembly allows the mounting gear, adjustment slider, adjustment rack, adjustment block, and adjustment electric telescopic rod to engage. The electric telescopic rod then moves the adjustment rack, which in turn rotates the mounting shaft and mounting sleeve on the mounting gear. This allows the mounting sleeve to adjust the camera to a suitable angle for shooting and detection. The moving assembly allows the moving shaft, moving wheel, moving disc, movable bracket, moving shaft, first movable bevel gear, movable disc, movable motor, movable rod, and second movable bevel gear to engage. The movable motor drives the second movable bevel gear on the movable rod to rotate, and the second movable bevel gear simultaneously drives the movable shaft and movable disc on the first movable bevel gear to rotate. The movable disc, via a belt, then drives the moving shaft on the movable disc... The moving wheels rotate, and simultaneously contact the inner wall of the moving groove, generating friction. This facilitates the movement of the moving sleeve block along the assembly horizontal plate, moving it left and right to a suitable distance. The moving sleeve block then adjusts the mounted camera to a suitable distance for image capture and inspection. The fixing components—fixed sleeve block, fixed J-shaped plate, fixed bracket, fixed motor, fixed rod, and fixed gear—cooperate to allow the fixed motor to drive the fixed gear on the fixed rod to rotate. Simultaneously, the fixed gear meshes with the fixed tooth groove, causing the fixed J-shaped plate on the fixed tooth groove to slide along the inside of the fixed sleeve block. The fixed J-shaped plate then contacts the brake disc, facilitating alignment and thickness measurement using the fixed scale on the fixed J-shaped plate and the fixed sleeve block. This eliminates the need for manual inspection, reduces measurement errors, and improves the overall performance. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of a brake disc defect detection device suitable for automated production lines proposed in this utility model.

[0024] Figure 2 This utility model presents a schematic diagram of the assembly horizontal plate, moving sleeve block, and moving wheel structure of a brake disc defect detection device suitable for automated production lines.

[0025] Figure 3 for Figure 1 Enlarged structural diagram at point A;

[0026] Figure 4 for Figure 1 Enlarged structural diagram at point B;

[0027] Figure 5 This utility model presents a schematic diagram of the fixing sleeve, fixing J-shaped plate, and fixing bracket structure of a brake disc defect detection device suitable for automated production lines.

[0028] Legend:

[0029] 1. Support bracket; 2. Drive motor; 3. Drive base; 4. Drive bolt; 5. Assembly bracket; 6. Assembly cross plate; 7. Assembly cylinder; 8. Moving sleeve block; 9. Mounting concave plate; 10. Moving shaft; 11. Moving wheel; 12. Moving disc; 13. Movable bracket; 14. Movable shaft; 15. First movable bevel gear; 16. Movable disc; 17. Movable motor; 18. Movable rod; 19. Second movable bevel gear; 20. Mounting shaft; 21. Mounting sleeve block; 22. Mounting camera; 23. Mounting gear; 24. Adjusting slider; 25. Adjusting rack; 26. Adjusting block; 27. Adjusting electric telescopic rod; 28. Fixed sleeve block; 29. ​​Fixed J-shaped plate; 30. Fixed bracket; 31. Fixed motor; 32. Fixed rod; 33. Fixed gear. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Reference Figure 1-5This utility model provides a brake disc defect detection device suitable for automated production lines, comprising a receiving bracket 1, a drive motor 2 fixedly connected to the bottom of the receiving bracket 1, a drive rod fixedly connected to the output end of the drive motor 2, the end of the drive rod penetrating the receiving bracket 1 and extending to the outside of the receiving bracket 1, a drive seat 3 fixedly sleeved on the outer wall of the drive rod, a drive bolt 4 threaded through and connected to the side wall of the drive rod, an assembly bracket 5 fixedly connected to the top of the receiving bracket 1, an assembly horizontal plate 6 provided below the assembly bracket 5, two assembly cylinders 7 fixedly connected to the top of the assembly bracket 5, the piston ends of the assembly cylinders 7 penetrating the assembly bracket 5 and fixedly connected to the assembly horizontal plate 6, a moving groove opened on the top of the assembly horizontal plate 6, a moving sleeve block 8 movably sleeved on the outer wall of the assembly horizontal plate 6, a moving component connected to the top of the moving sleeve block 8, and the moving component adjusting the moving sleeve block 8. The movable component includes a movable shaft 10 that passes through and is rotatably connected to the top of the movable sleeve block 8. Movable wheels 11 and movable discs 12 are fixedly connected to both ends of the movable shaft 10, respectively. A movable bracket 13 is fixedly connected to the top of the movable sleeve block 8. A movable shaft 14 is rotatably connected to the bottom of the movable bracket 13. A first movable bevel gear 15 is fixedly connected to the end of the movable shaft 14. A movable disc 16 is fixedly sleeved on the outer wall of the movable shaft 14. The movable disc 16 is connected to the movable disc 12 via a belt. A movable motor 17 is fixedly connected to the side wall of the movable bracket 13. A movable rod 18 is fixedly connected to the output end of the movable motor 17. The end of the movable rod 18 passes through the movable bracket 13 and is fixedly connected to a second movable bevel gear 19. The second movable bevel gear 19 meshes with the first movable bevel gear 15, and the movable motor 17 drives the movable rod 18 to rotate.

[0032] A mounting recess 9 is fixedly connected to the bottom of the movable sleeve block 8. A mounting shaft 20 is rotatably connected between the two sides of the inner wall of the mounting recess 9. A mounting sleeve block 21 is fixedly sleeved on the outer wall of the mounting shaft 20. A mounting camera 22 is fixedly connected to the bottom of the mounting sleeve block 21. One end of the mounting shaft 20 passes through the mounting recess 9 and is fixedly connected to a mounting gear 23. An adjustment component for adjusting the rotation of the mounting gear 23 is connected to the side wall of the mounting recess 9. The adjustment component includes an adjustment groove opened in the side wall of the mounting recess 9. An adjustment slider 24 is slidably connected inside the adjustment groove. An adjustment rack 25 is fixedly connected to the side wall of the adjustment slider 24. The adjustment rack 25 is meshed with the mounting gear 23. An adjustment block 26 is fixedly connected to the side wall of the mounting recess 9. An adjustment electric telescopic rod 27 is fixedly connected to the surface of the adjustment block 26. The piston end of the adjustment electric telescopic rod 27 is fixedly connected to the adjustment rack 25. The adjustment electric telescopic rod 27 pushes the adjustment rack 25 to move.

[0033] A fixed sleeve 28 is fixedly connected to the surface of the receiving bracket 1. A fixed J-shaped plate 29 is slidably sleeved inside the fixed sleeve 28. A fixed tooth groove is opened on the surface of the fixed J-shaped plate 29. A fixed scale is fixedly connected to the surface of the fixed J-shaped plate 29. A fixed groove is opened on the surface of the fixed sleeve 28. A fixed component for adjusting the movement of the fixed J-shaped plate 29 is connected to the surface of the fixed sleeve 28. The fixed component includes two fixed brackets 30 fixedly connected to the surface of the fixed sleeve 28. A fixed motor 31 is fixedly connected to the side wall of one of the fixed brackets 30. A fixed rod 32 is fixedly connected to the output end of the fixed motor 31. The end of the fixed rod 32 passes through one of the fixed brackets 30 and is rotatably connected to the other fixed bracket 30. A fixed gear 33 is fixedly sleeved on the outer wall of the fixed rod 32. The fixed gear 33 meshes with the fixed tooth groove. The fixed motor 31 drives the fixed rod 32 to rotate.

[0034] Working principle: In use, first, fit the brake disc to be tested into the drive seat 3. Then, pick up the drive bolt 4 and pass it through the threaded limit on the side wall of the drive support rod. Then, start the fixed motor 31. The fixed motor 31 drives the fixed gear 33 on the fixed rod 32 to rotate. At the same time, the fixed gear 33 meshes with the fixed tooth groove, causing the fixed J-shaped plate 29 on the fixed tooth groove to slide along the inside of the fixed sleeve block 28. Then, the fixed J-shaped plate 29 also contacts the brake disc, so that the thickness is measured by aligning the fixed scale on the fixed J-shaped plate 29 with the fixed sleeve block 28, ensuring the thickness measurement effect.

[0035] Then, the assembly cylinder 7 is activated, causing it to push the assembly horizontal plate 6 downwards. The assembly horizontal plate 6 then moves the mounting camera 22 downwards to a suitable position for shooting. Next, the electric telescopic rod 27 on the adjusting block 26 is activated, causing it to push the adjusting rack 25 to move. Then, the adjusting slider 24 on the adjusting rack 25 slides and guides inside the adjusting groove. The adjusting rack 25 also drives the mounting shaft 20 and the mounting sleeve 21 on the mounting gear 23 to rotate. At the same time, the mounting sleeve 21 also drives the mounting camera 22 to adjust back and forth to a suitable angle for shooting and detection, ensuring the adjustment and shooting effect.

[0036] Simultaneously, the movable motor 17 is activated, which drives the second movable bevel gear 19 on the movable rod 18 to rotate. At the same time, the second movable bevel gear 19 also drives the movable shaft 14 and movable disk 16 on the first movable bevel gear 15 to rotate. Then, the movable disk 16 drives the movable shaft 10 and movable wheel 11 on the movable disk 12 to rotate via a belt. At the same time, the movable wheel 11 contacts the inner wall of the movable groove and generates friction, causing the movable sleeve 8 to move left and right along the direction on the assembly horizontal plate 6 to a suitable distance. Then, the movable sleeve 8 also drives the installed camera 22 to be adjusted to a suitable distance for shooting and detection, ensuring the effect of further adjustment and shooting detection.

[0037] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A brake disc defect detection device suitable for automated production lines, comprising a receiving bracket (1), characterized in that: The bottom of the receiving bracket (1) is fixedly connected to a drive motor (2), the output end of the drive motor (2) is fixedly connected to a drive rod, the end of the drive rod passes through the receiving bracket (1) and extends to the outside of the receiving bracket (1), the outer wall of the drive rod is fixedly sleeved with a drive seat (3), the side wall of the drive rod passes through and is threaded with a drive bolt (4), the top of the receiving bracket (1) is fixedly connected to an assembly bracket (5), an assembly horizontal plate (6) is provided below the assembly bracket (5), the top of the assembly bracket (5) is fixedly connected to two assembly cylinders (7), the piston end of the assembly cylinder (7) passes through the assembly bracket (5) and is fixedly connected to the assembly horizontal plate (6), the top of the assembly horizontal plate (6) is provided with a moving groove, the outer wall of the assembly horizontal plate (6) is movably sleeved with a moving sleeve block (8), the top of the moving sleeve block (8) is connected to a moving component; The bottom of the movable sleeve (8) is fixedly connected to a mounting recess (9), and a mounting shaft (20) is rotatably connected between the two sides of the inner wall of the mounting recess (9). A mounting sleeve (21) is fixedly sleeved on the outer wall of the mounting shaft (20). A mounting camera (22) is fixedly connected to the bottom of the mounting sleeve (21). One end of the mounting shaft (20) passes through the mounting recess (9) and is fixedly connected to a mounting gear (23). An adjustment component for adjusting the rotation of the mounting gear (23) is connected to the side wall of the mounting recess (9). The receiving bracket (1) is fixedly connected to a fixed sleeve block (28), and a fixed J-shaped plate (29) is slidably sleeved inside the fixed sleeve block (28). The fixed J-shaped plate (29) has a fixed tooth groove on its surface, a fixed ruler is fixedly connected to its surface, a fixed groove is opened on its surface, and a fixed component for adjusting the movement of the fixed J-shaped plate (29) is connected to its surface.

2. The brake disc defect detection device suitable for automated production lines according to claim 1, characterized in that: The moving component includes a moving shaft (10) that passes through and is rotatably connected to the top of the moving sleeve (8). The two ends of the moving shaft (10) are respectively fixedly connected to a moving wheel (11) and a moving disk (12). The top of the moving sleeve (8) is fixedly connected to a movable bracket (13).

3. The brake disc defect detection device suitable for automated production lines according to claim 2, characterized in that: The bottom of the movable support (13) is rotatably connected to a movable shaft (14), and the end of the movable shaft (14) is fixedly connected to a first movable bevel gear (15). A movable disc (16) is fixedly sleeved on the outer side wall of the movable shaft (14), and the movable disc (16) is connected to the movable disc (12) by a belt.

4. The brake disc defect detection device suitable for automated production lines according to claim 3, characterized in that: A movable motor (17) is fixedly connected to the side wall of the movable bracket (13). A movable rod (18) is fixedly connected to the output end of the movable motor (17). The end of the movable rod (18) passes through the movable bracket (13) and is fixedly connected to a second movable bevel gear (19). The second movable bevel gear (19) meshes with the first movable bevel gear (15).

5. A brake disc defect detection device suitable for automated production lines according to claim 1, characterized in that: The adjustment assembly includes an adjustment groove formed on the side wall of the mounting recess (9), an adjustment slider (24) is slidably connected inside the adjustment groove, an adjustment rack (25) is fixedly connected to the side wall of the adjustment slider (24), and the adjustment rack (25) is meshed with the mounting gear (23).

6. A brake disc defect detection device suitable for automated production lines according to claim 5, characterized in that: An adjusting block (26) is fixedly connected to the side wall of the mounting concave plate (9), and an adjusting electric telescopic rod (27) is fixedly connected to the surface of the adjusting block (26). The piston end of the adjusting electric telescopic rod (27) is fixedly connected to the adjusting rack (25).

7. A brake disc defect detection device suitable for automated production lines according to claim 1, characterized in that: The fixing assembly includes two fixing brackets (30) fixedly connected to the surface of the fixing sleeve (28), one of which has a fixing motor (31) fixedly connected to its side wall, and a fixing rod (32) fixedly connected to the output end of the fixing motor (31).

8. A brake disc defect detection device suitable for automated production lines according to claim 7, characterized in that: The end of the fixed rod (32) passes through one of the fixed brackets (30) and is rotatably connected to the other fixed bracket (30). A fixed gear (33) is fixedly sleeved on the outer wall of the fixed rod (32), and the fixed gear (33) meshes with the fixed tooth groove.

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