An assembly jig for a fiber optic adapter
By designing an assembly fixture for the fiber optic adapter and utilizing a clamping and calibration mechanism to ensure precise alignment of the alignment sleeve within the adapter housing, the problem of difficult alignment of the alignment sleeve during fiber optic adapter assembly was solved, thereby improving assembly efficiency and quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHENGDU XINYUGUANG TECHNOLOGY CO LTD
- Filing Date
- 2025-07-28
- Publication Date
- 2026-06-26
AI Technical Summary
During the assembly of fiber optic adapters, it is difficult to accurately align the alignment sleeve, and deviations are prone to occur after installation, affecting assembly efficiency and quality.
An assembly fixture for a fiber optic adapter is used, including a chassis, a mounting base, and a clamping and calibration mechanism. Components such as cylinders, sliding plates, telescopic rods, and ejector pins are used to ensure that the alignment sleeve is accurately aligned within the adapter housing, and the clamping and calibration mechanism is used to fix the position of the alignment sleeve.
This improves the assembly efficiency and product quality of fiber optic adapters, ensuring that the alignment sleeve remains precisely aligned during the adhesive curing process and avoiding deviations.
Smart Images

Figure CN224417072U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of optical fiber adapter manufacturing tools, and in particular to an assembly fixture for optical fiber adapters. Background Technology
[0002] Fiber optic adapters, also known as flanges or fiber optic connectors, are key components used for aligning and connecting fiber optic cables. In fiber optic communication systems, fiber optic adapters are among the most commonly used passive optical devices. They mainly consist of three parts: two fiber optic connectors and a coupler. The two fiber optic connectors are installed at the ends of the two optical fibers, while the coupler aligns the connectors to ensure precise splicing between the fibers.
[0003] During fiber optic adapter assembly, alignment sleeves need to be inserted from both ends of the adapter housing, ensuring they are aligned on the same straight line so that the end faces of the two optical fibers are aligned. Accurate alignment of the alignment sleeves often relies on the precision of the adapter housing's internal dimensions. However, the adapter housing's internal cavity typically has a clearance fit with the alignment sleeves, which presents two challenges: firstly, alignment is difficult during insertion; secondly, adhesive is needed for bonding and filling after insertion. During adhesive curing, without external force to maintain the alignment sleeves' position, misalignment can easily occur at both ends. Therefore, there is an urgent need for an assembly fixture that can guarantee precise assembly of fiber optic adapters. Utility Model Content
[0004] The purpose of this invention is to provide an assembly fixture for an optical fiber adapter to solve the problem of difficulty in aligning the alignment sleeve when it is installed into the adapter housing, and the problem that the two ends of the alignment sleeve are very prone to misalignment after installation.
[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0006] An assembly fixture for an optical fiber adapter is disclosed, which inserts an alignment sleeve into an adapter housing. The assembly fixture includes a chassis, a mounting base, and a clamping and calibration mechanism. The mounting base and the clamping and calibration mechanism are symmetrically mounted on the chassis. The two mounting bases are adapted to the two sides of the adapter housing, and the working ends of the two clamping and calibration mechanisms are adapted to the alignment sleeve and are on the same straight line.
[0007] A further technical solution is as follows: the clamping calibration mechanism includes a cylinder, a slide plate, a telescopic rod, and a ejector pin. The cylinder is vertically mounted on the side of the chassis. The slide plate is vertically arranged and slidably mounted on the chassis. The power output end of the cylinder is connected to the slide plate. The telescopic rod is symmetrically arranged and vertically mounted on the side of the slide plate. The ejector pin is concentrically mounted on the end of the telescopic rod. The ejector pin is adapted to the alignment sleeve.
[0008] A further technical solution is that the telescopic rod is a spring strut.
[0009] A further technical solution is that the end of the ejector pin is provided with a stepped cone, and the diameter of the tail step of the stepped cone is larger than the diameter of the alignment sleeve.
[0010] A further technical solution is that a guide post is provided on the chassis, and the guide post is slidably connected to the sliding plate.
[0011] A further technical solution is that the card holder has a U-shaped structure.
[0012] Compared with the prior art, the present invention can achieve at least one of the following beneficial effects:
[0013] This invention proposes an assembly fixture for fiber optic adapters. The fixture is easy to operate and allows the adapter housing to be quickly installed on the fixture's mounting base for positioning. Furthermore, a clamping and calibration mechanism is used to fix and tighten the alignment sleeve, ensuring accurate alignment of the alignment sleeve during the adhesive curing process. This significantly improves the assembly efficiency and product quality of the fiber optic adapter. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the assembly fixture for an optical fiber adapter according to the present invention.
[0015] Figure 2 This utility model Figure 1 A schematic diagram of the structure of the central thimble.
[0016] Figure 3 This utility model Figure 1 A schematic diagram of the alignment sleeve and adapter housing.
[0017] Figure 4 This is a schematic diagram of the structure of the fiber optic adapter of this utility model.
[0018] Reference numerals: 1. Assembly fixture; 2. Alignment sleeve; 3. Adapter housing; 4. Chassis; 5. Card holder; 6. Tightening and calibration mechanism; 7. Cylinder; 8. Slide plate; 9. Telescopic rod; 10. Ejector pin; 11. Stepped cone; 12. Guide post. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can typically be arranged and designed in various different configurations.
[0020] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0021] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other.
[0022] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0023] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0024] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Example
[0025] This implementation example Figure 1 , Figure 3 and Figure 4 As shown, an assembly fixture for an optical fiber adapter is provided. The assembly fixture 1 inserts an alignment sleeve 2 into an adapter housing 3. The assembly fixture 1 includes a chassis 4, a mounting base 5, and a clamping and calibration mechanism 6. The mounting base 5 and the clamping and calibration mechanism 6 are symmetrically mounted on the chassis 4. The two mounting bases 5 are adapted to the two sides of the adapter housing 3. The working ends of the two clamping and calibration mechanisms 6 are adapted to the alignment sleeve 2 and are on the same straight line.
[0026] First, place the adapter housing 3 on the base 4 of the assembly fixture 1. The ear plates on both sides of the adapter housing 3 are positioned and effectively fixed by the retaining plate 5. Then, install the alignment sleeves 2 on the working ends of the two clamping calibration mechanisms 6 respectively. Then, start the two clamping calibration mechanisms 6 to work. The working ends of the two clamping calibration mechanisms 6 will simultaneously enter the inner cavity of the adapter housing 3 with the alignment sleeves 2. Inside the adapter housing 3, the two alignment sleeves 2 are pressed against each other and are on the same straight line until the glue filling the gap between the alignment sleeves 2 and the adapter housing 3 is cured to achieve the effect of alignment assembly. Example
[0027] Based on the above embodiments, this embodiment shows that the clamping calibration mechanism 6 includes a cylinder 7, a slide plate 8, a telescopic rod 9, and a ejector pin 10. The cylinder 7 is vertically mounted on the side of the chassis 4, the slide plate 8 is vertically arranged and slidably mounted on the chassis 4, the power output end of the cylinder 7 is connected to the slide plate 8, the telescopic rod 9 is symmetrically arranged and vertically mounted on the side of the slide plate 8, and the ejector pin 10 is concentrically mounted on the end of the telescopic rod 9. The ejector pin 10 is adapted to the alignment sleeve 2.
[0028] Cylinder 7 drives slide plate 8 to slide along the slide groove on chassis 4. The ejector pin 10 on slide plate 8 moves the alignment sleeve 2. The alignment sleeve 2 will be installed into the inner cavity of adapter housing 3. Inside adapter housing 3, the two alignment sleeves 2 are pressed against each other and are on the same straight line until the glue filling between the alignment sleeve 2 and adapter housing 3 is cured to achieve the effect of alignment assembly.
[0029] Preferably, the telescopic rod 9 is a spring strut.
[0030] The spring struts provide secondary cushioning and protection, preventing damage to the fiber optic adapter components from hard compression.
[0031] Preferably, the end of the ejector pin 10 is provided with a stepped cone 11, and the diameter of the tail step of the stepped cone 11 is larger than the diameter of the alignment sleeve 2.
[0032] The small-diameter step is used to load the alignment sleeve 2, while the large-diameter step (tail step) serves a positioning function and is used to push the alignment sleeve 2 to slide within the inner cavity of the adapter housing 3.
[0033] Preferably, a guide post 12 is provided on the chassis 4, and the guide post 12 is slidably connected to the slide plate 8.
[0034] Preferably, the card holder 5 has a U-shaped structure.
[0035] The U-shaped card holder 5 structure fixes the ear plates on both sides of the adapter shell 3.
[0036] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An assembly fixture for an optical fiber adapter, the assembly fixture (1) inserting an alignment sleeve (2) into an adapter housing (3), characterized in that: The assembly fixture (1) includes a chassis (4), a mounting base (5), and a clamping and calibration mechanism (6). The mounting base (5) and the clamping and calibration mechanism (6) are symmetrically mounted on the chassis (4). The two mounting bases (5) are adapted to the two sides of the adapter housing (3). The working ends of the two clamping and calibration mechanisms (6) are adapted to the alignment sleeve (2) and are on the same straight line.
2. The assembly fixture for the fiber optic adapter according to claim 1, characterized in that: The clamping calibration mechanism (6) includes a cylinder (7), a slide plate (8), a telescopic rod (9), and a ejector pin (10). The cylinder (7) is vertically mounted on the side of the chassis (4). The slide plate (8) is vertically mounted and slidably mounted on the chassis (4). The power output end of the cylinder (7) is connected to the slide plate (8). The telescopic rod (9) is symmetrically mounted and vertically mounted on the side of the slide plate (8). The ejector pin (10) is concentrically mounted on the end of the telescopic rod (9). The ejector pin (10) is adapted to the alignment sleeve (2).
3. The assembly fixture for the fiber optic adapter according to claim 2, characterized in that: The telescopic rod (9) is a spring strut.
4. The assembly fixture for the fiber optic adapter according to claim 2, characterized in that: The end of the ejector pin (10) is provided with a stepped cone (11), and the diameter of the tail step of the stepped cone (11) is larger than the diameter of the alignment sleeve (2).
5. The assembly fixture for the fiber optic adapter according to claim 1, characterized in that: The chassis (4) is provided with a guide post (12), which is slidably connected to the slide plate (8).
6. The assembly fixture for the fiber optic adapter according to claim 1, characterized in that: The card holder (5) has a U-shaped structure.