Conductive assembly and battery pack
By embedding the conductive components within the wiring trench and sealing them with a removable reinforcing member, the deformation problem of copper busbars caused by mechanical stress and chemical corrosion in the battery pack is solved, thereby improving the electrical performance and safety of the battery pack.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU ZENIO NEW ENERGY BATTERY TECH CO LTD
- Filing Date
- 2025-06-19
- Publication Date
- 2026-06-26
AI Technical Summary
The copper busbars in existing battery packs are prone to stress concentration or deformation due to mechanical stress and chemical corrosion caused by factors such as vibration, impact and temperature fluctuations, which affects electrical performance and creates safety hazards.
The conductive components are partially embedded in the wiring groove, and the wiring groove is sealed by a first reinforcing member and a detachable second reinforcing member to protect the conductive components, avoid direct exposure, and enhance their stability and reliability.
It improves the electrical performance and electrical safety of the battery pack, ensuring that conductive components can reliably transmit current under mechanical stress and chemical corrosion.
Smart Images

Figure CN224417973U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery pack technology, and more specifically, to a conductive component and a battery pack. Background Technology
[0002] In battery packs, copper busbars are typically used as the core conductive components for current transmission, and their stability and reliability are directly related to the energy efficiency and safety of the entire battery pack.
[0003] Currently, in commercially available battery packs, the copper busbars are usually directly exposed inside the casing. This makes them highly susceptible to stress concentration or deformation, or even surface damage, caused by mechanical stress and chemical corrosion resulting from factors such as vibration, impact, and temperature fluctuations. This affects the electrical performance of the battery pack and creates safety hazards. Utility Model Content
[0004] The purpose of this invention is to provide a conductive component and battery pack that can prevent conductive parts from being directly exposed, protect them from deformation or damage under mechanical stress and chemical corrosion, thereby improving the electrical performance and electrical safety of the battery pack.
[0005] In a first aspect, embodiments of this utility model provide a technical solution:
[0006] A conductive component includes a conductive element, a first reinforcing element, and a second reinforcing element. The first reinforcing element has a wiring groove, and the conductive element is at least partially embedded in the wiring groove. The second reinforcing element is detachably connected to the first reinforcing element and covers the wiring groove.
[0007] In an optional embodiment, the second reinforcing member is slidably engaged with the wiring groove, and is used to slide along the length direction of the wiring groove under the action of external force to cover or open the wiring groove.
[0008] In an optional embodiment, a limiting protrusion is provided on the outer side wall of the second reinforcement member, the limiting protrusion being used to abut against the first reinforcement member when the second reinforcement member slides to cover the wiring groove.
[0009] In an optional embodiment, the cross-section of the wiring groove is rectangular, and the two sides of the groove opening along the width direction of the wiring groove are folded inward to form a stop fold, and the second reinforcing member is located between the stop fold and the bottom wall of the wiring groove.
[0010] In an optional embodiment, the second reinforcing member includes a cover plate and two side plates, the two side plates being disposed opposite to each other and connected at an angle to the cover plate, and the conductive member being located within the space enclosed by the cover plate, the bottom wall of the wiring groove, and the two side plates.
[0011] In an optional embodiment, each of the two side plates protrudes from the surface of the cover plate on the side away from the bottom wall of the wiring groove to form a groove structure; and / or,
[0012] Both of the side plates are provided with a guide slope at one end where they slide into the wiring groove.
[0013] In an optional embodiment, the conductive element has a first branch and a second branch connected at an angle, the first branch being at least partially embedded in the wiring groove, and the surfaces of the first branch and the second branch being covered with an insulating protective layer.
[0014] The second reinforcing member has a first protective section and a second protective section connected at an angle, the first protective section covering the wiring groove, and the second protective section covering at least part of the second branch on the side of the second branch away from the first branch; the first protective section is formed by the cover plate and the two side plates.
[0015] In an optional embodiment, the conductive component further includes a buffer that fills the space between the first segment and the first reinforcement and / or the second reinforcement.
[0016] In an optional embodiment, the bottom wall of the wiring channel is provided with a plurality of heat dissipation holes, and the wiring channel is connected to the outside through the heat dissipation holes.
[0017] Secondly, the present invention also provides a battery pack, including the conductive component described in the first aspect. The conductive component includes a conductive member, a first reinforcing member, and a second reinforcing member. The first reinforcing member has a wiring groove, and the conductive member is at least partially embedded in the wiring groove. The second reinforcing member is detachably connected to the first reinforcing member and covers the wiring groove.
[0018] Compared to existing technologies, the conductive component provided by this invention has a conductive element at least partially embedded in the wiring groove of the first reinforcing member. The second reinforcing member is detachably connected to the first reinforcing member and covers the wiring groove, thereby protecting the conductive element and ensuring stable and reliable current transmission. Therefore, the beneficial effects of the conductive component provided by this invention include: improving the electrical performance and electrical safety of the battery pack. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the embodiments will be briefly described below. It should be understood that the following drawings only show some embodiments of this utility model and therefore should not be considered as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without any creative effort.
[0020] Figure 1 A schematic diagram of the structure of the conductive component provided in an embodiment of this utility model;
[0021] Figure 2 An exploded view of the conductive component provided in an embodiment of this utility model;
[0022] Figure 3 for Figure 2 Schematic diagram of the first reinforcing member;
[0023] Figure 4 for Figure 2 Schematic diagram of the structure of the second reinforcing member;
[0024] Figure 5 for Figure 4 An enlarged schematic diagram of region A in the middle.
[0025] Icons: 100-Conductive component; 110-Conductive part; 111-First section; 112-Second section; 120-First reinforcing member; 121-Wiring groove; 122-Stop fold; 1221-Notch; 123-Heat dissipation hole; 130-Second reinforcing member; 131-Limiting protrusion; 132-Cover plate; 133-Side plate; 1331-Guide slope; 134-First protective section; 135-Second protective section; 140-Buffer component. Detailed Implementation
[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0027] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0028] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0029] In the description of this utility model, it should be understood that the terms "upper", "lower", "inner", "outer", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that the utility model product is usually placed in during use, or the orientation or positional relationship that is commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0030] Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.
[0031] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, terms such as "set" and "connection" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0032] The specific embodiments of this utility model will now be described in detail with reference to the accompanying drawings.
[0033] Example
[0034] Please refer to the following: Figure 1 and Figure 2 , Figure 1 The diagram shown is a structural schematic of the conductive component 100 provided in this embodiment. Figure 2 The diagram shown is an exploded view of the conductive component 100.
[0035] The conductive component 100 provided in this embodiment includes a conductive element 110, a first reinforcing element 120, and a second reinforcing element 130. The first reinforcing element 120 has a wiring groove 121, and the conductive element 110 is at least partially embedded in the wiring groove 121. The second reinforcing element 130 is detachably connected to the first reinforcing element 120 and covers the wiring groove 121. In this embodiment, the conductive component 100 is applied to a battery pack and is typically installed inside the battery pack housing. The conductive element 110 is a copper busbar and serves as the core component for transmitting current in the battery pack. Both the first reinforcing element 120 and the second reinforcing element 130 are made of insulating materials.
[0036] The conductive component 110 is embedded in the wiring groove 121. The first reinforcing component 120 and the second reinforcing component 130 protect the conductive component 110 from mechanical stress and chemical corrosion, ensuring its stability and reliability, enabling continuous and stable current transmission, and improving the electrical performance and electrical safety of the battery.
[0037] For ease of assembly, in this embodiment, the first reinforcing member 120 and the second reinforcing member 130 are detachably connected. Specifically, the second reinforcing member 130 is slidably engaged with the wiring groove 121 and is used to slide along the length of the wiring groove 121 under the action of external force to cover or open the wiring groove 121.
[0038] In actual assembly, after the conductive component 110 is embedded in the wiring groove 121, the second reinforcing component 130 is slid into one end of the wiring groove 121 and slid until it forms a cover over the wiring groove 121. When it is necessary to disassemble the conductive component 110, the second reinforcing component 130 is slid to open the wiring groove 121. Thanks to the sliding engagement between the second reinforcing component 130 and the wiring groove 121, the assembly and disassembly of the conductive component 100 are easy, facilitating quick assembly and disassembly for users in practical applications.
[0039] In order to improve the assembly efficiency of the first reinforcing member 120 and the second reinforcing member 130, realize automatic positioning in the assembly process, and improve assembly accuracy, in this embodiment, a limiting protrusion 131 is provided on the outer side wall of the second reinforcing member 130. The limiting protrusion 131 is used to abut against the first reinforcing member 120 when the second reinforcing member 130 slides to the cover wiring groove 121.
[0040] In this embodiment, when the second reinforcing member 130 slides toward the state of covering the wiring groove 121, the limiting protrusion 131 on the outer side wall of the second reinforcing member 130 gradually approaches the end wall of the first reinforcing member 120. When the limiting protrusion 131 moves to the end wall of the first reinforcing member 120 and abuts against it, the second reinforcing member 130 just completes the covering of the wiring groove 121, and the first reinforcing member 120 and the second reinforcing member 130 are assembled in place.
[0041] To further enhance the stability of the assembly structure of the first reinforcing member 120 and the second reinforcing member 130, in addition to the sliding fit between the second reinforcing member 130 and the first reinforcing member 120, the second reinforcing member 130 and the first reinforcing member 120 can also be connected by other connection methods, such as screw connection or snap-fit.
[0042] In another embodiment, the limiting protrusion 131 can be disposed at other parts of the second reinforcing member 130, and correspondingly, a supporting part for supporting the limiting protrusion 131 can be disposed at other positions on the first reinforcing member 120.
[0043] For example, the limiting protrusion 131 can be provided at one end of the second reinforcing member 130 that extends into the wiring groove 121, and a supporting part can be provided on the groove wall of the wiring groove 121. During the process of the second reinforcing member 130 sliding along the wiring groove 121, the supporting part is located on the movement path of the limiting protrusion 131. When the second reinforcing member 130 slides to cover the wiring groove 121, the supporting part just abuts against the limiting protrusion 131.
[0044] Please refer to the following: Figure 3 , Figure 3 The diagram shown is a structural schematic of the first reinforcing member 120.
[0045] In this embodiment, the cross-section of the wiring groove 121 is rectangular. The two sides of the groove opening along the width direction of the wiring groove 121 are folded inwards to form stop flanges 122. The second reinforcing member 130 is located between the stop flanges 122 and the bottom wall of the wiring groove 121. The stop flanges 122 limit the movement of the first reinforcing member 120, preventing it from dislodging from the opening of the wiring groove 121 and ensuring the stability of the assembly structure.
[0046] In another embodiment, the structure of the wiring groove 121 can be adjusted according to the actual application conditions. For example, its cross-section can be trapezoidal, triangular, etc.
[0047] Please refer to the following: Figure 4 and Figure 5 , Figure 4 The diagram shown is a structural schematic of the second reinforcing member 130. Figure 5 As shown Figure 4 An enlarged schematic diagram of region A in the middle.
[0048] In this embodiment, the second reinforcing member 130 includes a cover plate 132 and two side plates 133. The two side plates 133 are arranged opposite each other and are connected to the cover plate 132 at an angle. The conductive member 110 is located in the space enclosed by the cover plate 132, the bottom wall of the wiring groove 121 and the two side plates 133.
[0049] The second reinforcing member 130, formed by the angled connection between the cover plate 132 and the two side plates 133, has a stable and reliable structure. The cover plate 132 is supported by the two side plates 133, facilitating rapid assembly of the second reinforcing member 130 with the first reinforcing member 120. Furthermore, the two side plates 133 correspond significantly to the two side walls of the wiring groove 121, reliably limiting the second reinforcing member 130 within the wiring groove 121, thus ensuring the stability of the assembly structure of the second reinforcing member 130 and the first reinforcing member 120.
[0050] In fact, corresponding to the structure of the wiring groove 121, the two side plates 133 of the second reinforcing member 130 are perpendicular to the cover plate 132. When the second reinforcing member 130 covers the wiring groove 121, the two side plates 133 of the second reinforcing member 130, the cover plate 132, and the bottom wall of the wiring groove 121 together form a rectangular channel. In embodiments where the first wiring groove 121 has a different structure, the structure of the second reinforcing member 130 can be adjusted accordingly.
[0051] In order to reduce the contact area between the second reinforcing member 130 and the stop flange 122 on the first reinforcing member 120, and thus improve the smoothness of the sliding process, in this embodiment, the side of each of the two side plates 133 away from the bottom wall of the wiring groove 121 protrudes from the surface of the cover plate 132 to form a groove structure.
[0052] Understandably, the second reinforcing member 130 only contacts and slides relative to the first reinforcing member 120 through the side plate 133, and its cover plate 132 does not contact the stop fold 122, which improves the smoothness of the second reinforcing member 130 sliding in the wiring groove 121.
[0053] In fact, in order to further reduce the contact area between the second reinforcing member 130 and the first reinforcing member 120, in this embodiment, a notch 1221 is also provided on the stop fold 122 of the first reinforcing member 120.
[0054] To facilitate the entry of the second reinforcing member 130 into the wiring groove 121, in this embodiment, each of the two side plates 133 is provided with a guide slope 1331 at one end where it slides into the wiring groove 121. In practical applications, even if the second reinforcing member 130 is not fully aligned with the wiring groove 121 before entering it, it can still slide smoothly into the wiring groove 121 under the guidance of the guide slope 1331, thus successfully completing the assembly.
[0055] In this embodiment, the conductive component 110 has a first branch 111 and a second branch 112 connected at an angle. The first branch 111 is at least partially embedded in the wiring groove 121. In order to further improve safety, the surfaces of the first branch 111 and the second branch 112 are covered with an insulating protective layer.
[0056] Corresponding to the structure of the conductive member 110, in this embodiment, the second reinforcing member 130 has a first protective section 134 and a second protective section 135 connected at an angle. The first protective section 134 is composed of a cover plate 132 and two side plates 133, and covers the wiring groove 121. The second protective section 135 covers at least part of the second branch 112 on the side away from the first branch 111.
[0057] It is understandable that, since the first branch 111 and the second branch 112 of the conductive component 110 are connected at an angle, and the first branch 111 is located in the wiring groove 121, and the part of the second branch 112 that is away from the first branch 111 is at least partially covered by the second protective section 135, the movement of the conductive component 110 in the length direction of the wiring groove 121 is restricted by the first reinforcing member 120 and the second reinforcing member 130 when the assembly is completed, which further improves the stability and reliability of the overall structure.
[0058] In another embodiment, the structures of the first reinforcing member 120 and the second reinforcing member 130 can be adaptively adjusted according to the actual structure of the conductive member 110.
[0059] To further enhance the protection of the conductive component 110, in this embodiment, the conductive component 100 may also include a buffer 140, which is filled between the first branch 111 and the first reinforcing member 120 and / or the second reinforcing member 130. The buffer 140 may be made of a flexible insulating material.
[0060] To prevent the first reinforcing member 120 and the second reinforcing member 130 from enclosing the conductive member 110 and causing difficulty in heat dissipation of the conductive member 110, in this embodiment, a plurality of heat dissipation holes 123 are provided on the bottom wall of the wiring groove 121. The wiring groove 121 is connected to the outside through the heat dissipation holes 123, and the heat of the conductive member 110 can be dissipated smoothly through the heat dissipation holes 123 to avoid the conductive member 110 from getting too hot.
[0061] In summary, the conductive component 100 provided in this embodiment can improve the electrical performance and electrical safety of the battery pack.
[0062] In addition, this embodiment also provides a battery pack configured with the aforementioned conductive component 100. Benefiting from the beneficial effects of the conductive component 100, the battery pack provided in this embodiment has the characteristics of better electrical performance and higher safety.
[0063] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A conductive component, characterized in that, It includes a conductive element (110), a first reinforcing element (120) and a second reinforcing element (130). The first reinforcing element (120) has a wiring groove (121). The conductive element (110) is at least partially embedded in the wiring groove (121). The second reinforcing element (130) is detachably connected to the first reinforcing element (120) and covers the wiring groove (121).
2. The conductive component according to claim 1, characterized in that, The second reinforcing member (130) is slidably engaged with the wiring groove (121) and is used to slide along the length direction of the wiring groove (121) under the action of external force to cover or open the wiring groove (121).
3. The conductive component according to claim 2, characterized in that, A limiting protrusion (131) is provided on the outer side wall of the second reinforcing member (130), the limiting protrusion (131) being used to abut against the first reinforcing member (120) when the second reinforcing member (130) slides to cover the wiring groove (121).
4. The conductive component according to claim 2, characterized in that, The cross-section of the wiring groove (121) is rectangular, and the two sides of the groove opening along the width direction of the wiring groove (121) are folded inward to form a stop fold (122). The second reinforcing member (130) is located between the stop fold (122) and the bottom wall of the wiring groove (121).
5. The conductive component according to claim 1, characterized in that, The second reinforcing member (130) includes a cover plate (132) and two side plates (133). The two side plates (133) are arranged opposite to each other and are connected to the cover plate (132) at an angle. The conductive member (110) is located in the space enclosed by the cover plate (132), the bottom wall of the wiring groove (121) and the two side plates (133).
6. The conductive component according to claim 5, characterized in that, Each of the two side plates (133) protrudes from the surface of the cover plate (132) on the side away from the bottom wall of the wiring groove (121) to form a groove structure; and / or, Both of the side plates (133) are provided with a guide slope (1331) at one end of the wiring groove (121) that slides into the groove.
7. The conductive component according to claim 5, characterized in that, The conductive element (110) has a first branch (111) and a second branch (112) connected at an angle. The first branch (111) is at least partially embedded in the wiring groove (121). The surfaces of the first branch (111) and the second branch (112) are covered with an insulating protective layer. The second reinforcing member (130) has a first protective section (134) and a second protective section (135) connected at an angle. The first protective section (134) covers the wiring groove (121), and the second protective section (135) covers the second branch (112) at least partially from the side of the second branch (112) away from the first branch (111). The first protective section (134) is formed by the cover plate (132) and the two side plates (133).
8. The conductive component according to claim 7, characterized in that, The conductive component (100) further includes a buffer (140) that fills the space between the first segment (111) and the first reinforcement (120) and / or the second reinforcement (130).
9. The conductive component according to claim 1, characterized in that, The bottom wall of the wiring trough (121) is provided with a plurality of heat dissipation holes (123), and the wiring trough (121) is connected to the outside through the heat dissipation holes (123).
10. A battery pack, characterized in that, Includes the conductive component (100) as described in any one of claims 1-9.