An uninterruptible power supply (UPS) power supply cabinet
By setting up wiring harness mounting rods and battery compartment structures within the battery cabinet, the wiring harness connection method and battery fixation are optimized, solving the problem of messy wiring harnesses in the battery cabinet and achieving convenience and safety in battery maintenance and replacement.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGSHA MUYANGREN SOFTWARE TECHNOLOGY CO LTD
- Filing Date
- 2025-09-29
- Publication Date
- 2026-06-26
AI Technical Summary
The existing battery cabinet has messy battery connection harnesses, which makes maintenance and replacement inconvenient and poses a safety hazard due to incorrect wiring.
A wiring harness mounting rod is installed in the battery cabinet to pre-fix the signal transmission harness and power transmission harness. They are then connected one-to-one through the signal network port and power interface on the battery compartment. The battery is fixed by the abutment block and pressure rod structure inside the battery compartment, thus optimizing the wiring harness connection method and battery fixation.
It improves the convenience and safety of battery compartment wiring harness connection, reduces safety hazards caused by messy wiring harness, simplifies the battery maintenance and replacement process, and reduces the failure rate.
Smart Images

Figure CN224418507U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of battery cabinet technology, and in particular relates to a UPS power supply cabinet. Background Technology
[0002] UPS, or Uninterruptible Power Supply, is a type of uninterrupted power supply containing energy storage. It is primarily used to provide uninterrupted power to equipment with high power stability requirements. When the mains input is normal, the UPS stabilizes the mains voltage and supplies it to the load; in this state, the UPS functions as an AC voltage regulator while simultaneously charging its internal battery. When the mains power is interrupted (power outage), the UPS immediately switches from the battery's DC power to the load via an inverter, continuing to supply 220V AC power to maintain normal operation and protecting the load's hardware and software from damage.
[0003] Patent No. CN223333894U discloses a UPS centralized power supply battery cabinet, including a main cabinet and two sets of semi-open auxiliary cabinets. The main cabinet includes two sets of covers and a back panel. The two sets of covers are arranged vertically with their opening sides facing each other. The back panel is fixedly connected to the middle rear side of the two sets of covers. A protective door is hinged to the front side of the lower cover, and a locking device is connected to the upper cover. Four main casters are fixedly connected to the four corners of the lower cover. The two auxiliary cabinets are arranged horizontally inside the main cabinet. However, in this technical solution, the batteries are placed directly flat on the rack, and the wires and signal lines connected to the batteries are laid directly on top of the batteries. This makes it very inconvenient for staff to perform operations such as battery positioning, monitoring, maintenance, and replacement. Furthermore, there is a risk of short circuits and fires caused by incorrect wiring connections during replacement. Utility Model Content
[0004] The purpose of this invention is to solve the problem that when multiple batteries are stored in an existing battery cabinet, it is difficult to organize the connecting wires of the multiple batteries, which hinders the subsequent maintenance and replacement of the batteries.
[0005] The technical solution of this utility model is as follows: a UPS power supply cabinet includes a cabinet body and a cabinet door with multiple placement cavities inside, and a battery compartment. The battery compartment contains batteries and battery sensors. The battery compartment is equipped with a signal network port and a power interface. The battery compartments are evenly placed in the placement cavities of the cabinet body. A wire harness mounting rod is provided above each placement cavity. The wire harness mounting rod is provided with a wire harness groove. Signal transmission wire harnesses and power transmission wire harnesses are fixedly laid in the wire harness groove. The signal transmission wire harnesses and power transmission wire harnesses are provided with connecting branches corresponding to each battery compartment. The tail ends of the connecting branches are respectively provided with communication conversion connectors and power connectors. The wire harness mounting rod is provided with wire through holes corresponding to each battery compartment. The connecting branches pass through the wire through holes and are plugged into the power interface and signal network port on the battery compartment.
[0006] Preferably, the battery sensor input line is connected to the positive and negative output terminals of the battery, the battery sensor output line is connected to the signal network port, and the positive and negative terminals of the battery are electrically connected to the power interface.
[0007] Preferably, the cabinet is further provided with a communication box, and the signal transmission harness and power transmission harness are both connected to the communication box. The communication box is provided with a control module, a wireless transmission module, a signal output network port and a power output interface. The signal transmission harness and power transmission harness are electrically connected to the control module, and the wireless transmission module, the signal output network port and the power output interface are all electrically connected to the control module.
[0008] Preferably, the signal transmission harness connects each battery compartment in series, multiple batteries in the same layer are connected in series through the power transmission harness, and batteries in different layers are connected in parallel through the power transmission harness.
[0009] Preferably, the battery compartment includes a compartment body and a compartment cover, which are closed together to form a battery compartment with a cavity structure. A battery sensor and a battery are provided inside the battery compartment. A first abutting block is provided on the inner wall of the battery compartment. The first abutting block abuts against the side of the battery. A pressure rod is detachably installed above the first abutting block, and the pressure rod abuts against the top of the battery.
[0010] Preferably, the cabinet door is equipped with a main switch, which is connected in the power transmission harness and in series with the battery; the main switch is an air switch.
[0011] Preferably, the cabinet surface is provided with a detachable maintenance cover, which is located above the communication box.
[0012] Preferably, the cabinet door is also provided with heat dissipation holes.
[0013] Preferably, the inner side of the cabinet door is provided with a plurality of second abutment blocks, which are used to abut against the side of the battery compartment.
[0014] Preferably, the battery compartment is provided with a handle on the side near the cabinet door.
[0015] Preferably, the cabinet is equipped with casters at the bottom.
[0016] The beneficial effects of this utility model are:
[0017] 1. This utility model greatly optimizes the difficulty of wiring harness organization in the cabinet by setting up a wiring harness mounting rod in the cabinet and pre-fixing the signal transmission wiring harness and power transmission wiring harness in the wiring harness groove of the mounting rod. This not only facilitates subsequent maintenance and repair work, but also eliminates the safety hazards caused by messy wiring harnesses.
[0018] 2. This utility model encloses the battery and battery sensor into an integrated structure in the form of a battery compartment, optimizes the wiring harness connection method to directly plug into the signal network port and power interface on the battery compartment, and further establishes a one-to-one connection branch line between the signal transmission harness and the power transmission harness and the battery compartment, which greatly enhances the convenience and safety of the battery compartment wiring harness connection.
[0019] 3. This utility model effectively fixes the battery to the bottom of the battery compartment by setting a first abutment block and a pressure bar on the inner wall of the battery compartment and a second abutment block on the inner side of the cabinet door, thus fixing the battery compartment in the cabinet and preventing impact and collision on the battery compartment and battery during transportation and movement, which could damage the battery. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall appearance of the present utility model;
[0021] Figure 2 This is a schematic diagram of the internal structure of the present invention;
[0022] Figure 3 This is a schematic diagram of the structure of the wire harness mounting rod of this utility model;
[0023] Figure 4 This is a schematic diagram of the circuit of this utility model;
[0024] Figure 5 This is a schematic diagram of the internal structure of the battery compartment of this utility model;
[0025] Figure 6 This is a schematic diagram of the inner structure of the cabinet door of this utility model.
[0026] Component names and serial numbers: 1. Cabinet body; 2. Cabinet door; 3. Storage cavity; 4. Battery compartment; 5. Signal network port; 6. Power interface; 7. Battery; 8. Battery sensor; 9. Wiring harness mounting rod; 10. Wiring harness slot; 11. Signal transmission harness; 12. Power transmission harness; 13. Connecting branch line; 14. Cable hole; 15. Communication box; 16. Compartment body; 17. Compartment cover; 18. First abutment block; 19. Pressure rod; 20. Main switch; 21. Inspection cover plate; 22. Ventilation hole; 23. Second abutment block; 25. Casters; 26. Communication conversion connector; 27. Power connector. Detailed Implementation
[0027] like Figures 1-3 As shown, this embodiment provides a UPS power supply cabinet, including a cabinet body 1 with multiple internal placement cavities 3 and a cabinet door 2, and a battery compartment 4. The battery compartment 4 contains batteries 7 and battery sensors 8. The battery compartment 4 is equipped with a signal network port 5 and a power interface 6. The input line of the battery sensor 8 is connected to the positive and negative output terminals of the battery 7, the output line of the battery sensor 8 is connected to the signal network port 5, and the positive and negative terminals of the battery 7 are electrically connected to the power interface 6. The battery compartment 4 is evenly placed within the placement cavities 3 of the cabinet body 1. This embodiment encapsulates the batteries 7 and battery sensors 8 into a single unit using the battery compartment 4. When power supply maintenance or replacement is required, the faulty battery compartment 4 can be directly removed for individual repair. During this repair process, interference from other battery 7 connection harnesses can be effectively avoided, improving repair efficiency and reducing safety hazards caused by messy harnesses. Each placement cavity 3 has a harness mounting rod 9 above it. The wiring harness mounting rod 9 has a wiring harness groove 10, in which a signal transmission harness 11 and a power transmission harness 12 are fixedly laid. Each battery compartment 4 has a connecting branch line 13 for the signal transmission harness 11 and the power transmission harness 12. The tail end of the connecting branch line 13 is provided with a communication conversion connector 26 and a power connector 27, respectively. Each battery compartment 4 has a wire through hole 14 on the wiring harness mounting rod 9. The connecting branch line 13 passes through the wire through hole 14 and is plugged into the power interface 6 and the signal network port 5 on the battery compartment 4. By pre-burying the signal transmission harness 11 and the power transmission harness 12 in the wiring harness mounting rod 9, the above two types of harnesses do not need to be disassembled and repaired unless necessary. These connecting harnesses usually do not fail, allowing the staff to concentrate on the battery compartment 4, which has a higher failure rate, during maintenance. The one-to-one plugging of the connecting branch line 13 into the battery compartment 4 also facilitates the subsequent disassembly and replacement of individual battery compartments 4.
[0028] Both the battery sensor 8 and the battery 7 mentioned above can be directly purchased from commercially available mature products. Their hardware structure and working principle are existing technologies, so they will not be elaborated on in this article.
[0029] Specific work process
[0030] In this embodiment, the battery sensor 8 in each battery compartment 4 monitors the output current, voltage, internal resistance, temperature and other information of each battery 7. The monitoring equipment program automatically determines whether the battery 7 is in normal working condition based on this information. When a fault is detected in a battery 7, the monitoring equipment issues an alarm. The number of the battery sensor 8 in the battery compartment 4 can be displayed on the monitoring equipment to help the staff directly locate the faulty battery 7. Then, the staff only needs to disconnect the connecting branch line 13 connected to the battery compartment 4, remove the faulty battery compartment 4, replace the working battery compartment 4 with the working battery compartment 4, and plug in the connecting branch line 13 to complete the maintenance process of the cabinet 1, which is very convenient.
[0031] Specifically, the cabinet 1 also includes a communication box 15. The signal transmission harness 11 and power transmission harness 12 are both connected to the communication box 15. The communication box 15 contains a control module, a wireless transmission module, a signal output network port, and a power output interface. The signal transmission harness 11 and power transmission harness 12 are electrically connected to the control module, as are the wireless transmission module, signal output network port, and power output interface. The control module contains multiple control chips that receive information from the battery 7 collected by the battery sensor 8, generate electrical signals, and simultaneously transmit them wirelessly and wired to the signal output network port. The driving current of the battery 7 is supplied to the control module via the power transmission harness 12 and then transferred by the control module to the power output interface.
[0032] like Figure 4 As shown, specifically in this embodiment, the signal transmission harness 11 connects each battery compartment 4 in series, the multiple batteries 7 on the same layer are connected in series through the power transmission harness 12, and the batteries 7 on different layers are connected in parallel through the power transmission harness 12.
[0033] Specifically, such as Figure 5 As shown, the battery compartment 4 includes a compartment body 16 and a compartment cover 17. The compartment body 16 and the compartment cover 17 are fitted together to form a battery compartment 4 with a cavity structure. A battery sensor 8 and a battery 7 are disposed inside the battery compartment 4. A first abutment block 18 is provided on the inner wall of the battery compartment 4. The first abutment block 18 abuts against the side of the battery 7 to restrict the horizontal movement of the battery 7. A pressure rod 19 is detachably installed above the abutment block. The pressure rod 19 abuts against the top of the battery 7 to restrict the vertical movement of the battery 7. Through the cooperation of the first abutment block and the pressure rod 19, the battery 7 can be effectively fixed to the bottom of the battery compartment 4, preventing it from shaking inside the battery compartment 4 during transportation of the battery compartment 4 or the cabinet 1. The battery 7 is protected from damage caused by bumps, impacts, etc.
[0034] Specifically, the cabinet door 2 is equipped with a main switch 20, which is connected to the power transmission harness 12 and connected in series with the battery 7. In this embodiment, the main switch 20 is an air switch, which is used to provide protection for the power supply line of the battery 7. When the load is too large, causing the power supply of the battery 7 to be too large or the battery 7 to short-circuit, the main switch 20 will automatically trip to protect the circuit and equipment.
[0035] Specifically, the cabinet 1 has a detachable maintenance cover 21 on its surface, which is located above the communication box 15. The maintenance cover 21 can be removed and installed to quickly inspect the communication box 15 and its various structures, and can also be used to quickly test the signal transmission harness 11 and the power transmission harness 12.
[0036] Specifically, the cabinet door 2 is also provided with heat dissipation holes 22 for ventilation and heat dissipation inside the cabinet 1.
[0037] Specifically, such as Figure 6 As shown, the inner side of the cabinet door 2 is provided with a plurality of second abutment blocks 23. The second abutment blocks 23 are used to abut against the side of the battery compartment 4. The second abutment blocks 23 can effectively fix the battery compartment 4 in the cabinet body 1, preventing the battery compartment 4 from colliding with the inside of the cabinet body 1 when the cabinet body 1 moves, and also preventing the battery compartment 4 from sliding in the cabinet body 1 and causing pulling on the signal transmission harness 11 and the power transmission harness 12.
[0038] Specifically, the battery compartment 4 is provided with a handle on the side near the cabinet door 2, which makes it convenient for operators to quickly remove the battery compartment 4 from the cabinet 1.
[0039] Specifically, the cabinet 1 is provided with casters 25 at the bottom for quick movement of the cabinet 1.
[0040] It is worth noting that the control module and wireless transmission module mentioned in this embodiment can be directly purchased from existing mature electronic components on the market. For example, the control module can be a circuit board controlled by an STM32 series MCU; the wireless transmission module can be an industrial-grade CC1101 wireless module. The hardware structure and working principle of the above electronic components are all existing technologies, so they will not be described in detail in this article.
[0041] The above description is a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and concept of this utility model, should be covered within the protection scope of the claims of this utility model.
Claims
1. A UPS power supply cabinet, comprising a cabinet body (1) with multiple internal storage cavities (3) and a cabinet door (2), characterized in that: It also includes a battery compartment (4), which contains a battery (7) and a battery sensor (8). The battery compartment (4) is equipped with a signal network port (5) and a power interface (6). The battery compartment (4) is evenly placed in the placement cavity (3) of the cabinet (1). Above each placement cavity (3) is a wire harness mounting rod (9). The wire harness mounting rod (9) is equipped with a wire harness groove (10). The wire harness groove (10) is fixedly laid with a signal transmission wire harness (11) and a power transmission wire harness (12). The wiring harness (12) has a connecting branch (13) for each battery compartment (4) corresponding to the signal transmission harness (11) and the power transmission harness (12). The tail end of the connecting branch (13) is provided with a communication conversion connector (26) and a power connector (27). The wiring harness mounting rod (9) has a wire hole (14) for each battery compartment (4). The connecting branch (13) passes through the wire hole (14) and is plugged into the power interface (6) and signal network port (5) on the battery compartment (4).
2. The UPS power supply cabinet according to claim 1, characterized in that: The cabinet (1) is also equipped with a communication box (15). The signal transmission harness (11) and the power transmission harness (12) are both connected to the communication box (15). The communication box (15) is equipped with a control module, a wireless transmission module, a signal output network port and a power output interface. The signal transmission harness (11) and the power transmission harness (12) are electrically connected to the control module. The wireless transmission module, the signal output network port and the power output interface are all electrically connected to the control module.
3. The UPS power supply cabinet according to claim 1, characterized in that: The signal transmission harness (11) connects each battery compartment (4) in series. Multiple batteries (7) in the same layer are connected in series through the power transmission harness (12), and batteries (7) in different layers are connected in parallel through the power transmission harness (12).
4. A UPS power supply cabinet according to claim 1, characterized in that: The battery compartment (4) includes a compartment body (16) and a compartment cover (17). The compartment body (16) and the compartment cover (17) are closed together to form a battery compartment (4) with a cavity structure. The battery compartment (4) is provided with a battery sensor (8) and a battery (7). The inner wall of the battery compartment (4) is provided with a first abutting block (18). The first abutting block (18) abuts against the side of the battery (7). A pressure rod (19) is detachably installed above the first abutting block (18). The pressure rod (19) abuts against the top of the battery (7).
5. A UPS power supply cabinet according to any one of claims 1-4, characterized in that: The cabinet (1) is equipped with a main switch (20), which is connected to the power transmission harness (12) and connected in series with the battery (7); the main switch (20) is an air switch.
6. A UPS power supply cabinet according to any one of claims 1-4, characterized in that: The cabinet (1) has a detachable maintenance cover (21) on its surface, which is located above the communication box (15).
7. A UPS power supply cabinet according to any one of claims 1-4, characterized in that: The cabinet door (2) is also provided with heat dissipation holes (22).
8. A UPS power supply cabinet according to any one of claims 1-4, characterized in that: The cabinet door (2) has multiple second abutment blocks (23) on its inner side, which are used to abut against the side of the battery compartment (4).
9. A UPS power supply cabinet according to any one of claims 1-4, characterized in that: The battery compartment (4) is provided with a handle on the side near the cabinet door (2).
10. A UPS power supply cabinet according to any one of claims 1-4, characterized in that: The cabinet (1) is equipped with casters (25) at the bottom.