A small-capacity composite functional reaction device for reducer lubrication materials

Abstract

This utility model belongs to the field of reaction manufacturing technology for speed reducer lubricating materials, and in particular, it is a small-capacity composite functional reaction device for speed reducer lubricating materials, including a heating and cooling base; a vertically arranged reaction body is arranged on one side of the top surface of the heating and cooling base, and a control box is also arranged on one side of the reaction body; the reaction body includes a base plate; vertically symmetrically arranged columns are arranged on the top surface of the base plate, and symmetrically arranged supports are arranged at the lower part of each column; parallelly arranged lifting seats are arranged on the upper part of the columns; and horizontally arranged positioning blocks are arranged at the top of the columns; a rotatable double-layer vessel is arranged between the supports; and a lifting and stirring mechanism is also provided on the lifting seats. This utility model can realize fully automatic and intelligent sample preparation and lubricating material manufacturing, greatly reducing the possibility of operational errors.

Description

Technical Field

[0001] This utility model belongs to the field of reaction manufacturing technology of speed reducer lubricating materials, specifically relating to a small-capacity composite functional reaction device for speed reducer lubricating materials. Background Technology

[0002] Currently, miniature grease reactors play a vital role as specialized equipment in the chemical, pharmaceutical, and food industries. These reactors are primarily used for small-batch, high-precision grease production, and their design and manufacturing must meet stringent industry standards to ensure safety and reliability. Particularly in the field of reducer lubricant reaction manufacturing technology, existing small-capacity composite functional reactors for lubricants suffer from several drawbacks: low heat transfer efficiency (due to their small size and limited heat transfer area, resulting in low efficiency and affecting reaction speed and temperature control accuracy); uneven mixing (the stirring devices in small reactors are less efficient than those in large equipment, leading to uneven material mixing and affecting reaction results); and low automation (compared to large reactors, miniature equipment is difficult to automate, requiring more manual operation and increasing the possibility of operational errors). Utility Model Content

[0003] In response to the problems existing in the background technology, this utility model proposes a small-capacity composite functional reaction device for reducer lubricating materials, which is used to solve the problems of sample preparation and manufacturing of micro- and small-volume lubricating materials, including a series of problems such as unstable temperature control, low heat transfer efficiency, uneven stirring, and low degree of automation.

[0004] The objective of this utility model can be achieved by the following technical solution: a small-capacity composite functional reaction device for reducer lubrication materials, comprising a heating and cooling base; a vertically arranged reaction body is provided on one side of the top surface of the heating and cooling base, and a control box is also provided on one side of the reaction body; the reaction body includes a base plate; vertically symmetrically arranged columns are provided on the top surface of the base plate, and symmetrically arranged supports are provided at the lower part of each column, parallelly arranged lifting seats are provided at the upper part of the columns, and horizontally arranged positioning blocks are provided at the top of the columns; a rotatable double-layer vessel is provided between the supports; a lifting and stirring mechanism is also provided on the lifting seat.

[0005] The lifting and stirring mechanism includes a motor base mounted on the top surface of the lifting seat; a stirring motor is mounted on the motor base; the output end of the stirring motor passes through the lifting seat and is interconnected with a coupling mounted on its bottom surface; a double planetary commutator, an external pressure stirring blade, an internal pressure stirring blade, and a temperature sensor are mounted on the lower part of the coupling.

[0006] The heating and cooling base is a rectangular base, and integrates a water tank, heat exchanger, cooling pump, low temperature sensor, air cooler, high temperature pump, heat transfer oil tank, high temperature stirring motor, heating tube and high temperature sensor inside.

[0007] Both sides of the outer wall of the double-layered reactor are provided with fixed-angle toothed discs, which are connected to the flipping bracket provided on the upper part of the support; a flipping motor for driving the flipping is also provided on the outer side of the flipping bracket.

[0008] The bottom end of the motor base is also provided with a vertically arranged lifting rod.

[0009] Each of the columns is equipped with a limit block in the middle.

[0010] A linear bearing is provided at the junction of the lifting seat and the column; a feeding port is also provided in the middle of the lifting seat.

[0011] The external pressure stirring blade, internal pressure stirring blade, and temperature sensor are positioned vertically and vertically opposite to the inlet end of the double-layer reactor.

[0012] The reaction body, control box, and heating / cooling base are all electrically connected.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This device, through the integrated use of the reaction body, control box and heating and cooling base, can independently heat the double-layer kettle and cold and hot circulation system to solve the problem of low heat transfer efficiency; through the multi-layer stirring blades with bidirectional internal and external pressure, the material can be circulated up and down to solve the problem of uneven stirring; and according to the preset working steps and heating and cooling curves, it can achieve fully automatic and intelligent completion of sample preparation and manufacturing of lubricating materials, increasing the possibility of reducing operational errors. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model.

[0015] Figure 2 This is a schematic diagram of the structure of the reactant in this utility model.

[0016] Figure 3 This is a schematic diagram of the heating and cooling base in this utility model.

[0017] In the diagram: 1. Reactor, 2. Control box, 3. Heating and cooling base, 4. Base plate, 5. Column, 6. Support, 7. Lifting seat, 8. Positioning block, 9. Double-layer vessel, 10. Motor base, 11. Stirring motor, 12. Coupling, 13. Double planetary commutator, 14. External pressure stirring blade, 15. Internal pressure stirring blade, 16. Temperature sensor, 17. Water tank, 18. Heat exchanger, 19. Cooling pump, 20. Low temperature sensor, 21. Air cooler, 22. High temperature pump, 23. Thermal oil tank, 24. High temperature stirring motor, 25. Heating tube, 26. High temperature sensor, 27. Fixed angle gear plate, 28. Tilting support, 29. Tilting motor, 30. Lifting rod, 31. Limiting block, 32. Linear bearing, 33. Feed port. Detailed Implementation

[0018] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings.

[0019] like Figures 1-3 As shown, a small-capacity composite functional reaction device for reducer lubrication materials includes a heating and cooling base 3; a vertically arranged reaction body 1 is provided on one side of the top surface of the heating and cooling base 3, and a control box 2 is also provided on one side of the reaction body 1; the control box 2 mainly includes a programmable controller and an intelligent temperature controller, used to control the operation of the entire device; the reaction body 1, the control box 2, and the heating and cooling base 3 are all electrically connected; the reaction body 1 includes a base plate 4; the top surface of the base plate 4 is provided with vertically symmetrically arranged columns 5, and symmetrically arranged supports 6 are provided at the lower part of each column 5; parallelly arranged lifting seats 7 are provided at the upper part of the columns 5; and horizontally arranged positioning blocks 8 are provided at the top of the columns 5; the... A rotatable double-layered vessel 9 is arranged between the supports 6; a lifting and stirring mechanism is also provided on the lifting seat 7; the lifting and stirring mechanism includes a motor base 10 arranged on the top surface of the lifting seat 7; a stirring motor 11 is arranged on the motor base 10; the output end of the stirring motor 11 passes through the lifting seat 7 and is interconnected with the coupling 12 arranged on its bottom surface; a double planetary commutator 13, an external pressure stirring blade 14, an internal pressure stirring blade 15 and a temperature sensor 16 are arranged at the lower part of the coupling 12; here, the stirring motor 11 can drive the double planetary commutator 13 arranged at its lower part to drive the external pressure stirring blade 14 and the internal pressure stirring blade 15 to rotate, thereby making the lubricating material in the double-layered vessel 9 evenly stirred in an internal circulation.

[0020] A vertically arranged lifting rod 30 is also provided on the bottom surface of the end of the motor base 10; a limit block 31 is provided in the middle of each column 5; a linear bearing 32 is provided at the junction of the lifting seat 7 and the column 5; a feeding port 33 is also provided in the middle of the lifting seat 7; by using the linear bearing 32 and the lifting rod 30 together, the entire lifting seat 7 and the components on it can move up and down on the column 5, and the limit block 31 limits its stroke height, so that when it comes into contact with the limit block 31, the external pressure stirring blade 14, the internal pressure stirring blade 15 and the temperature sensor 16 can penetrate into the double-layer kettle 9 for stirring and temperature measurement.

[0021] The heating and cooling base 3 is a rectangular base, and integrates a water tank 17, a heat exchanger 18, a cooling pump 19, a low-temperature sensor 20, an air cooler 21, a high-temperature pump 22, a thermal oil tank 23, a high-temperature stirring motor 24, a heating tube 25, and a high-temperature sensor 26. The above-mentioned components integrated into the heating and cooling base 3 are used for the independently heated double-layer kettle and the cold and hot circulation system, thus solving the problem of low heat transfer efficiency. Fixed-angle toothed discs 27 are provided on both sides of the outer wall of the double-layer kettle 9, and are connected to the tilting bracket 28 provided on the upper part of the support 6. A tilting motor 29 for driving the tilting is also provided on the outer side of the tilting bracket 28. When the tilting motor 29 is working, it drives the tilting bracket 28 and the fixed-angle toothed discs 27 to tilt the double-layer kettle 9 at a certain angle for pouring out materials, making it flexible and convenient to use.

[0022] In practical use, the lifting seat 7 is first lowered to the limit block 31, allowing the external pressure stirring blade 14, internal pressure stirring blade 15, and temperature sensor 16 to enter the double-layer reactor 9. Then, reducer lubricating material is added to the double-layer reactor 9 through the feeding port 33. Through the combined control of the programmable controller and intelligent temperature controller in the control box 2, and with the cooperation of the independently heated double-layer reactor 9, water tank 17, heat transfer oil tank 23, heating tube 25, high temperature pump 22, cooling pump 19, heat exchanger 18, low temperature sensor 20, high temperature sensor 26, high temperature stirring motor 24, etc., the reducer lubricating material in the reactor can be automatically and intelligently prepared and manufactured according to the preset working steps and heating and cooling curves, thereby increasing the possibility of reducing operational errors.

[0023] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A small-capacity composite functional reaction device for reducer lubrication materials, comprising a heating and cooling base (3); characterized in that: The heating and cooling base (3) has a vertically arranged reaction body (1) on one side of its top surface, and a control box (2) is also provided on one side of the reaction body (1); the reaction body (1) includes a base plate (4); the top surface of the base plate (4) is provided with vertically symmetrically arranged columns (5), and symmetrically arranged supports (6) are provided at the bottom of each column (5), a parallelly arranged lifting seat (7) is provided at the top of the column (5), and a horizontally arranged positioning block (8) is provided at the top of the column (5); a rotatable double-layer vessel (9) is provided between the supports (6); a lifting and stirring mechanism is also provided on the lifting seat (7).

2. The small-capacity composite functional reaction device for reducer lubrication materials according to claim 1, characterized in that: The lifting and stirring mechanism includes a motor base (10) set on the top surface of the lifting seat (7); a stirring motor (11) is set on the motor base (10); the output end of the stirring motor (11) passes through the lifting seat (7) and is interconnected with the coupling (12) set on its bottom surface; a double planetary commutator (13), an external pressure stirring blade (14), an internal pressure stirring blade (15) and a temperature sensor (16) are set at the lower part of the coupling (12).

3. The small-capacity composite functional reaction device for reducer lubrication materials according to claim 1, characterized in that: The heating and cooling base (3) is a rectangular base, and integrates a water tank (17), a heat exchanger (18), a cooling pump (19), a low temperature sensor (20), an air cooler (21), a high temperature pump (22), a heat transfer oil tank (23), a high temperature stirring motor (24), a heating tube (25), and a high temperature sensor (26).

4. The small-capacity composite functional reaction device for reducer lubrication materials according to claim 1, characterized in that: The double-layer vessel (9) has fixed-angle toothed discs (27) on both sides of its outer wall, which are connected to the flipping bracket (28) on the upper part of the support (6); the outside of the flipping bracket (28) is also provided with a flipping motor (29) for driving the flipping.

5. The small-capacity composite functional reaction device for reducer lubrication materials according to claim 2, characterized in that: The bottom end of the motor base (10) is also provided with a vertically arranged lifting rod (30).

6. The small-capacity composite functional reaction device for reducer lubrication materials according to claim 1, characterized in that: Each of the columns (5) is provided with a limit block (31) in the middle.

7. The small-capacity composite functional reaction device for reducer lubrication materials according to claim 1, characterized in that: A linear bearing (32) is provided at the junction of the lifting seat (7) and the column (5); a feeding port (33) is also provided in the middle of the lifting seat (7).

8. The small-capacity composite functional reaction device for reducer lubrication materials according to claim 2, characterized in that: The external pressure stirring blade (14), the internal pressure stirring blade (15), and the temperature sensor (16) are arranged vertically and vertically corresponding to the inlet end of the double-layer vessel (9).

9. The small-capacity composite functional reaction device for reducer lubrication materials according to claim 1, characterized in that: The reactant (1), control box (2) and heating / cooling base (3) are all electrically connected.

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