Convenient bending and loading device

By introducing adjustment components and motor-assisted functions into the convenient bending and mounting device, flexible adjustment based on the inductor coil pin spacing is achieved, solving the problems of mismatched hole positions and assembly difficulties, and improving assembly efficiency and product consistency.

CN224424085UActive Publication Date: 2026-06-30HERO MAGNETIC DEV CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HERO MAGNETIC DEV CO LTD
Filing Date
2025-07-09
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

Existing convenient bending and mounting devices are mostly designed with fixed hole positions, which cannot be flexibly adjusted according to the different spacing of inductor coil pins. This leads to mismatched hole positions, assembly difficulties, affects assembly efficiency, and may cause pin damage or reduced product consistency.

Method used

A convenient bending and mounting device including an adjustment component was designed. The device drives a bidirectional lead screw to rotate by rotating a knob, which in turn drives the positioning block to slide. The hole spacing is precisely adjusted by combining the scale, so as to adapt to coils of different specifications. The device is equipped with a motor to assist in adjustment and bending operations.

Benefits of technology

It significantly improves the adaptability to coils of different specifications, enables rapid and accurate positioning, improves assembly efficiency and product consistency, and avoids pin damage.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224424085U_ABST
    Figure CN224424085U_ABST
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Abstract

This utility model relates to the field of inductor coil processing technology, and more particularly to a convenient bending and mounting device, including a base frame and an adjustment component. The adjustment component is located at the upper end of the base frame and includes a moving block, an adjustment frame, a bidirectional lead screw, a knob, a positioning block, a positioning ring, a scale, and a positioning hole. Moving blocks are slidably connected to the left and right sides inside the base frame, and an adjustment frame is connected between the two moving blocks. There are two adjustment frames, and the bidirectional lead screw is connected to the inside of the two adjustment frames. By setting the adjustment component, rotating the knob drives the bidirectional lead screw to rotate, causing the positioning block to slide along the adjustment block, thereby realizing flexible adjustment of the positioning ring position. Users can make precise adjustments in conjunction with the scale markings, so that the hole spacing can be adjusted according to the actual size of the electromagnetic coil pins, effectively improving the compatibility of coils of different specifications, realizing an efficient and precise assembly process, and improving overall work efficiency and product consistency.
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Description

Technical Field

[0001] This utility model relates to the field of inductor coil processing technology, and in particular to a convenient bending and mounting device. Background Technology

[0002] The convenient bending and mounting device is a special auxiliary device used to precisely bend the coil leads or bottom wires after the inductor coil has been wound and install it onto an insulating board or mounting plate. This device aims to improve the efficiency and consistency of the coil mounting process, avoid irregularities or damage caused by manual bending, and achieve quick, standardized and convenient docking of the coil end with the mounting hole. It is widely applicable to the post-assembly process of coil products such as inductors, electromagnets, and transformers.

[0003] Existing convenient bending and mounting devices typically use a fixed hole structure, which cannot flexibly adjust the hole position according to the pin spacing of different specifications of inductor coils. This can easily lead to problems such as hole mismatch or alignment difficulties during mounting, which not only affects assembly efficiency but may also damage coil pins or reduce product consistency.

[0004] Therefore, the existing convenient bending and mounting devices are mostly designed with fixed hole positions, which cannot be flexibly adjusted according to the different spacing of the inductor coil pins. This can easily lead to mismatched hole positions, assembly difficulties, and affect assembly efficiency. Furthermore, it may cause pin damage or reduced product consistency. There is an urgent need to design a new type of convenient bending and mounting device. Utility Model Content

[0005] To overcome the problem that existing convenient bending and mounting devices are mostly designed with fixed hole positions, which cannot be flexibly adjusted according to the different spacing of inductor coil pins, it is easy to cause mismatch of hole positions and assembly difficulties, affecting assembly efficiency, and may also cause pin damage or reduced product consistency.

[0006] The technical solution of this utility model is as follows: a convenient bending and loading device, including a base frame; and an adjustment component. The adjustment component is provided at the upper end of the base frame. The adjustment component includes a moving block, an adjustment frame, a two-way lead screw, a knob, a positioning block, a positioning ring, a scale, and a positioning hole. Moving blocks are slidably connected to the left and right sides inside the base frame. An adjustment frame is connected between two moving blocks. There are two adjustment frames. A two-way lead screw is driven through the two adjustment frames. The two-way lead screw extends to the rear side of the adjustment frame and is connected to a knob. Positioning blocks are threaded to the front and rear sides of the outer end of the two-way lead screw. There are four positioning blocks. A positioning ring is connected to the top of the positioning block. Multiple scales are opened at equal intervals on the top of the adjustment frame. Positioning holes are opened inside the positioning blocks corresponding to the positions of the positioning rings.

[0007] Preferably, by setting an adjustment component, rotating the knob drives the bidirectional lead screw to rotate, which in turn causes the positioning block to slide on the adjustment block. This allows the position of the positioning ring to be adjusted as needed, and can be matched according to the scale. This enables the hole spacing to be precisely adjusted according to the actual size of the coil pins, significantly improving the adaptability of coils of different specifications. It achieves rapid assembly and precise positioning, improving assembly efficiency and product yield. This addresses the problem that existing convenient bending and mounting devices are mostly designed with fixed hole positions, which cannot be flexibly adjusted according to different inductor coil pin spacings. This can easily lead to hole mismatch, assembly difficulties, affect assembly efficiency, and may cause pin damage or reduced product consistency.

[0008] Preferably, the bottom of the base frame is connected to an anti-slip plate, and the bottom of the anti-slip plate has multiple anti-slip grooves at equal intervals.

[0009] Preferably, a motor is connected to the right end of the base frame, and the motor is connected to an external power source.

[0010] Preferably, the output end of the motor extends into the bottom frame and is connected to a bidirectional screw, which is connected to the bottom frame in a driving connection.

[0011] Preferably, the outer ends of the bidirectional screw are threaded to the left and right sides of the movable block, and two movable blocks are provided.

[0012] Preferably, the positioning block is connected to four assembly plates at its front and rear ends.

[0013] Preferably, four positioning holes are provided, and the positioning holes are connected to the positioning ring.

[0014] The beneficial effects of this utility model are:

[0015] 1. By setting up an adjustment component, rotating the knob drives the bidirectional lead screw to rotate, causing the positioning block to slide along the adjustment block, thereby realizing flexible adjustment of the positioning ring position. Users can make precise adjustments in conjunction with the scale markings, so that the hole spacing can be adjusted according to the actual size of the electromagnetic coil pins, effectively improving the compatibility with coils of different specifications, realizing an efficient and precise assembly process, improving overall work efficiency and product consistency. This solves the problem that existing convenient bending and mounting devices are mostly designed with fixed hole positions, which cannot be flexibly adjusted according to different inductor coil pin spacing, easily leading to hole mismatch, assembly difficulties, affecting assembly efficiency, and potentially causing pin damage or reduced product consistency. Attached Figure Description

[0016] Figure 1 The diagram shown is a three-dimensional structural schematic of the convenient bending and mounting device of this utility model.

[0017] Figure 2The diagram shown is a three-dimensional rear side sectional view of the convenient bending and mounting device of this utility model.

[0018] Figure 3 The diagram shown is a three-dimensional bottom view of the convenient bending and mounting device of this utility model.

[0019] Figure 4 The diagram shown is a three-dimensional top section of the convenient bending and mounting device of this utility model.

[0020] Explanation of reference numerals in the attached drawings: 1. Base frame; 21. Moving block; 22. Adjusting frame; 23. Two-way lead screw; 24. Knob; 25. Positioning block; 26. Positioning ring; 27. Scale; 28. Positioning hole; 31. Anti-slip plate; 32. Anti-slip groove; 33. Motor; 34. Two-way screw; 35. Assembly plate. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please see Figures 1-4 This utility model provides an embodiment of a convenient bending and mounting device, including a base frame 1 and an adjustment assembly. The adjustment assembly is provided at the upper end of the base frame 1. The adjustment assembly includes a moving block 21, an adjustment frame 22, a bidirectional lead screw 23, a knob 24, a positioning block 25, a positioning ring 26, a scale 27, and a positioning hole 28. The moving blocks 21 are slidably connected to the left and right sides inside the base frame 1. An adjustment frame 22 is connected between two moving blocks 21. Two adjustment frames 22 are provided. The bidirectional lead screw 23 is drivenly connected inside the two adjustment frames 22. The bidirectional lead screw 23 extends to the rear side of the adjustment frame 22 and is connected to the knob 24. The front and rear sides of the outer end of the bidirectional lead screw 23 are threadedly connected to the positioning blocks 25. Four positioning blocks 25 are provided. The top of the positioning blocks 25 is connected to the positioning ring 26. Multiple positioning rings are evenly spaced on the top of the adjustment frame 22. The positioning block 25 has a positioning hole 28 inside the scale 27, corresponding to the position of the positioning ring 26. By setting an adjustment component, rotating the knob 24 drives the bidirectional lead screw 23 to rotate. The bidirectional lead screw 23 rotates and causes the positioning block 25 to slide on the adjustment block, thereby adjusting the position of the positioning ring 26 as needed. It can be adjusted and matched according to the scale 27, so that the hole spacing can be precisely adjusted according to the actual size of the coil pins. This significantly improves the adaptability of coils of different specifications, realizes rapid assembly and precise positioning, improves assembly efficiency and product yield, and solves the problem that existing convenient bending and mounting devices are mostly designed with fixed hole positions, which cannot be flexibly adjusted according to different inductor coil pin spacing, which easily leads to hole mismatch, assembly difficulties, affects assembly efficiency, and may cause pin damage or reduced product consistency.

[0023] Please see Figures 1-4In this embodiment, the bottom of the base frame 1 is connected to an anti-slip plate 31. The bottom of the anti-slip plate 31 is provided with multiple anti-slip grooves 32 at equal intervals. The anti-slip plate 31 can improve the stability of the device when it is placed on the workbench. The right end of the base frame 1 is connected to a motor 33. The motor 33 is connected to an external power supply. The motor 33 can be used to adjust the position of the moving block 21, thereby assisting in the bending of the pins. The output end of the motor 33 extends into the bottom frame 1 and is connected to a bidirectional screw 34. The bidirectional screw 34 is connected to the base frame 1 in a transmission connection. The motor 33 drives the bidirectional screw 34 to rotate. The rotation of the bidirectional screw 34 causes the moving block 21 to slide on the base frame 1, thereby bending the pins.

[0024] Please see Figures 2-4 In this embodiment, the left and right sides of the outer end of the bidirectional screw 34 are threadedly connected to the moving block 21. There are two moving blocks 21. The moving blocks 21 are used to help the pin bend. The front and rear ends of the positioning block 25 are connected to the assembly plate 35. There are four assembly plates 35. The assembly plates 35 are used to assist in placing the base plate and performing the mounting operation. There are four positioning holes 28. The positioning holes 28 are connected to the positioning ring 26. The pin is inserted into the positioning ring 26 and the positioning hole 28, thereby assisting the pin to bend.

[0025] During operation, place the anti-slip plate 31 on the workbench, rotate the knob 24 to drive the bidirectional lead screw 23 to rotate, causing the positioning block 25 to slide along the adjusting block, thereby achieving flexible adjustment of the position of the positioning ring 26. Then, place the pin of the inductor coil into the positioning ring 26 and the positioning hole 28. The user can make precise adjustments by referring to the scale 27 markings, so that the hole spacing can be adjusted according to the actual size of the electromagnetic coil pin. After adjustment, start the motor 33. The motor 33 drives the bidirectional screw 34 to rotate. The rotation of the bidirectional screw 34 causes the moving block 21 to slide within the base frame 1, thereby bending the pin. After removing the inductor coil, place the base plate on the positioning ring 26, aligning the hole with the positioning ring 26. The assembly plate 35 can limit the base plate, thereby assisting in the assembly.

[0026] Through the above steps, by setting the adjustment component, rotating the knob 24 drives the bidirectional lead screw 23 to rotate, causing the positioning block 25 to slide along the adjustment block, thereby realizing the flexible adjustment of the position of the positioning ring 26. The user can make precise adjustments in conjunction with the scale 27 markings, so that the hole spacing can be adjusted according to the actual size of the electromagnetic coil pins, effectively improving the compatibility with coils of different specifications, realizing an efficient and precise assembly process, improving overall work efficiency and product consistency, and solving the problem that existing convenient bending and mounting devices are mostly designed with fixed hole positions, which cannot be flexibly adjusted according to the different spacing of inductor coil pins, which easily leads to hole mismatch, assembly difficulties, affecting assembly efficiency, and may cause pin damage or reduced product consistency.

Claims

1. A convenient bending and plate mounting device, comprising a bottom frame (1); characterized in that: It also includes an adjustment component. The upper end of the bottom frame (1) is provided with an adjustment component, which includes a moving block (21), an adjustment frame (22), a two-way lead screw (23), a knob (24), a positioning block (25), a positioning ring (26), a scale (27), and a positioning hole (28). The moving blocks (21) are slidably connected to the left and right sides inside the bottom frame (1). An adjustment frame (22) is connected between the two moving blocks (21). There are two adjustment frames (22). The inner sides of the two adjustment frames (22) are connected to each other. The transmission is connected to a two-way lead screw (23). The two-way lead screw (23) extends to the rear side of the adjustment frame (22) and is connected to a knob (24). The outer end of the two-way lead screw (23) is threaded to the front and rear sides with positioning blocks (25). There are four positioning blocks (25). The top of the positioning block (25) is connected to a positioning ring (26). The top of the adjustment frame (22) is provided with multiple scales (27) at equal intervals. The inside of the positioning block (25) is provided with positioning holes (28) corresponding to the positions of the positioning rings (26).

2. The portable bending and panel mounting device according to claim 1, wherein: The bottom of the base frame (1) is connected to an anti-slip plate (31), and the bottom of the anti-slip plate (31) is provided with multiple anti-slip grooves (32) at equal intervals.

3. The portable bending and panel mounting device of claim 2, wherein: A motor (33) is connected to the right end of the bottom frame (1), and the motor (33) is connected to an external power source.

4. The convenient bending and loading device according to claim 3, characterized in that: The output end of the motor (33) extends to the inside of the bottom frame (1) and is connected to a bidirectional screw (34), which is connected to the bottom frame (1) in a transmission manner.

5. The convenient bending and loading device according to claim 4, characterized in that: The outer ends of the bidirectional screw (34) are threaded to the moving blocks (21) on both the left and right sides. There are two moving blocks (21).

6. The convenient bending and loading device according to claim 5, characterized in that: The front and rear ends of the positioning block (25) are connected to the assembly plate (35), and there are four assembly plates (35).

7. The convenient bending and loading device according to claim 1, characterized in that: Four positioning holes (28) are provided, and the positioning holes (28) are connected to the positioning ring (26).