A steel structure welding device that is easy to position

Abstract

This utility model relates to the field of welding, specifically a steel structure welding device for easy positioning. It includes a welding table, a fixed column on top of the welding table, a connecting plate on top of the fixed column, a moving positioning mechanism, a welding mechanism, and a mounting platform. The moving positioning mechanism is located on top of the welding table; the welding mechanism is mounted on the connecting plate; and the mounting platform is mounted on the moving positioning mechanism. Through the moving positioning mechanism, motors one and two drive the mounting platform to perform lateral and longitudinal displacement. After the movement is completed, threaded rods one and two provide immediate positioning. Motor three drives two clamping plates to move in opposite directions for centering and clamping. This allows for rapid adjustment of the clamping position to accommodate workpieces of different lengths and widths, avoiding welding deviations caused by mismatched fixing devices, and quickly fixing workpieces of different sizes, reducing downtime and improving production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of welding, and in particular to a steel structure welding device that is easy to position. Background Technology

[0002] Steel structure welding equipment is a specialized device used to assist in positioning, clamping, and welding during the steel structure manufacturing process. It can improve welding accuracy, reduce manual adjustment time, and increase production efficiency. Its core features are rapid positioning, stable clamping, and automation compatibility, making it suitable for fields such as construction, bridges, shipbuilding, and machinery manufacturing.

[0003] Chinese Patent No. CN221640007U discloses a steel structure welding device for easy positioning, including a base. A driving cavity is formed at the center of the top of the base, and a column is movably installed inside the driving cavity. Two mounting blocks are fixedly installed on the tops of the two columns, and positioning mechanisms are rotatably installed on corresponding sides of the two mounting blocks. Through the design of the positioning blocks, movable grooves, positioning frames, threaded rods, and positioning plates, the device can simultaneously position the steel structure and ensure that the steel structure is centered on the positioning block after positioning. Therefore, when two steel structures to be welded are installed, the welding surfaces of the two steel structures can be ensured to be on the same plane, guaranteeing smooth welding operations. Compared to existing methods for positioning steel structures, this device not only positions the steel structure but also automatically aligns the steel structures to be welded, providing convenience for welding operations.

[0004] However, the above-mentioned publicly available solutions have the following shortcomings: the existing steel structure welding equipment requires manual adjustment by the operator when welding the workpiece, and it cannot clamp the workpiece in the center position of the welding. The adjustment is prone to deviation, which affects the welding effect of the steel structure. At the same time, it cannot absorb the fumes generated during welding. Utility Model Content

[0005] The purpose of this invention is to address the problems in the prior art where the steel structure cannot be aligned and clamped for real-time adjustment and where welding fumes cannot be absorbed, and to propose a steel structure welding device that is easy to position.

[0006] The technical solution of this utility model: A steel structure welding device that is easy to position, including a welding table, a fixed column disposed on the top of the welding table, and a connecting plate disposed on the top of the fixed column; further comprising:

[0007] The moving positioning mechanism is located on the top of the welding table and is used to center and clamp the workpiece and automatically move the workpiece to the processing position for fixing.

[0008] The welding mechanism, which is mounted on the connecting plate, is used to absorb the fumes generated during the welding process.

[0009] The mounting platform is mounted on the moving positioning mechanism. An electromagnetic plate is installed on the inner side of the mounting platform, and positioning holes are provided on the mounting plate. The positioning holes and the electromagnetic plate are connected. The mounting platform is used to place steel structure workpieces. After the electromagnetic plate is energized, it generates magnetic force to attract the bottom of the steel structure. The positioning holes are used to receive infrared rays, thereby cooperating with the welding mechanism to determine the position of the steel structure.

[0010] Preferably, the mobile positioning mechanism includes a mobile component and an installation component;

[0011] The movable component is located at the bottom of the mounting frame and is used to move the mounting platform to adjust its position.

[0012] The mounting assembly is located on top of the mounting platform and is used to center, clamp, and fix the steel structure workpiece on the mounting platform.

[0013] Preferably, the moving assembly includes a moving table, a slide, a mounting plate, and a threaded rod;

[0014] A movable platform 1 is located inside the mounting frame. A sliding groove 1 is located on the movable platform 1. A mounting plate 1 is located on the side of the movable platform 1. A threaded rod 1 is threaded onto the mounting plate 1. A motor 1 is located at the end of the threaded rod 1 away from the motor 1. A movable platform 2 is located on the movable platform 2. A sliding groove 2 is located on the movable platform 2. A mounting plate 2 is located at the end of the movable platform 2. A threaded rod 2 is threadedly connected to the mounting plate 2. A motor 2 is located at the end of the threaded rod 2. A support frame 2 is located outside the motor 1.

[0015] Preferably, the mounting components include a straight slide rail, a support frame, a motor, a rotating shaft, and a circular gear;

[0016] The straight slide rail is located on the outside of the mounting platform. There are two straight slide rails symmetrically arranged about the mounting platform. Support frame one is located on the side of the straight slide rail, motor three is located on the inside of support frame one, the rotating shaft is located at the output end of motor three, and a spur gear is located at the end of the rotating shaft away from motor three. A rack meshes with the outside of the spur gear, and a clamping plate is located at the end of the rack away from the spur gear. The bottom of the clamping plate is slidably connected to the straight slide rail.

[0017] Preferably, the welding mechanism includes a cylinder, a push rod, a positioning plate, and a welding assembly;

[0018] The cylinder is located at the top of the connecting plate, the push rod is located at the output end of the cylinder, and the positioning plate is located at the bottom of the push rod.

[0019] The welding assembly is mounted on the positioning plate and is used to weld steel structure workpieces and absorb welding fumes.

[0020] Preferably, the welding assembly includes a welder, a welding head, and a processing box;

[0021] The welding device is located on top of the positioning plate, the welding head is located at the output end of the welding device, the processing box is located at the end of the positioning plate away from the welding device, and the output end of the processing box is equipped with an exhaust pipe.

[0022] Compared with the prior art, the present invention has the following beneficial technical effects:

[0023] By setting up a moving positioning mechanism, motors one and two drive the mounting platform to move laterally and longitudinally. After the movement is completed, the threaded rods one and two provide instant positioning. Motor three drives the two clamping plates to move in opposite directions for centering and clamping. This allows for quick adjustment of the clamping position to accommodate workpieces of different lengths and widths, avoiding welding deviations caused by mismatched fixing devices. It also allows for quick fixing of workpieces of different sizes, reducing downtime and improving production efficiency. At the same time, it enables precise positioning of the rails in the horizontal and vertical directions, ensuring weld alignment.

[0024] By using a welding mechanism, a cylinder drives the welding head to move and perform welding. The exhaust pipe is pointed at the welding position of the welding head, thus accurately absorbing the fumes during the welding process. The fumes are then treated and discharged through a treatment box. This allows for real-time capture of welding fumes, reducing the concentration of toxic substances in the work area, protecting the respiratory health of welders, reducing contact between fumes and welds, preventing pollutant residue, improving the quality of welded joints, and quickly removing fumes. It also maintains a clear field of vision in the work area, reducing safety accidents caused by obstructed vision. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the structure of one embodiment of the present utility model;

[0026] Figure 2 This is a schematic diagram of the welding mechanism;

[0027] Figure 3 This is a schematic diagram of the mobile positioning mechanism.

[0028] Figure 4 This is a partial structural diagram of the mobile positioning mechanism.

[0029] Reference numerals in the attached drawings: 1. Welding table; 201. Moving table one; 202. Slide one; 203. Mounting plate one; 204. Motor one; 205. Threaded rod one; 206. Moving table two; 207. Slide two; 208. Mounting plate two; 209. Motor two; 210. Threaded rod two; 211. Mounting table; 212. Electromagnetic plate; 213. Straight slide rail; 214. Clamping plate; 215. Rack; 216. Circular gear; 217. Rotating shaft; 218. Motor three; 219. Support frame one; 220. Support frame two; 3. Fixed column; 4. Connecting plate; 501. Cylinder; 502. Push rod; 503. Positioning plate; 504. Welder; 505. Welding head; 506. Processing box; 507. Evacuation pipe. Detailed Implementation

[0030] Example 1

[0031] like Figures 1-4 As shown, the present invention proposes a steel structure welding device that is easy to position, including a welding table 1, a fixed column 3 set on the top of the welding table 1, a connecting plate 4 set on the top of the fixed column 3, a moving positioning mechanism, a welding mechanism, and a mounting platform 211.

[0032] The moving positioning mechanism is located on the top of the welding table 1 and is used to center and clamp the workpiece and drive the workpiece to move automatically to the processing position for fixing.

[0033] The welding mechanism is mounted on the connecting plate 4 and is used to absorb the fumes generated during the welding process.

[0034] Mounting platform 211 is mounted on the moving positioning mechanism. An electromagnetic plate 212 is provided on the inner side of mounting platform 211. Positioning holes are provided on the mounting plate and are connected to the electromagnetic plate 212. Mounting platform 211 is used to place steel structure workpieces. When the electromagnetic plate 212 is energized, it generates magnetic force to attract the bottom of the steel structure. The positioning holes are used to receive infrared rays, thereby cooperating with the welding mechanism to determine the position of the steel structure.

[0035] The mobile positioning mechanism includes a moving component and a mounting component. The moving component is located at the bottom of the mounting frame and is used to adjust the position of the mounting platform 211. The mounting component is located at the top of the mounting platform 211 and is used to center and clamp the steel structure workpiece onto the mounting platform 211. The moving component includes a moving platform 201, a sliding groove 202, a mounting plate 203, and a threaded rod 205. The moving platform 201 is located inside the mounting frame, the sliding groove 202 is located on the moving platform 201, the mounting plate 203 is located on the side of the moving platform 201, the threaded rod 205 is threaded onto the mounting plate 203, a motor 204 is located at the end of the threaded rod 205, a moving platform 206 is located at the end of the threaded rod 205 away from the motor 204, a sliding groove 207 is located on the moving platform 206, and a mounting plate is located at the end of the moving platform 206. Mounting plate 208 has a threaded rod 210 connected to it. A motor 209 is installed at the end of the threaded rod 210. A support frame 220 is installed on the outside of motor 204. The end of the support frame 220 away from the motor is connected to the side of mounting plate 203. A support frame 220 is also installed on the outside of motor 204, and its end is connected to mounting plate 208. Motor 204 drives the threaded rod 205 to rotate, thereby adjusting the lateral position of mounting platform 211. Motor 209 drives the threaded rod 210 to rotate, thereby adjusting the longitudinal position of mounting platform 211. The mounting assembly includes a straight slide rail 213, a support frame 219, a motor 218, a rotating shaft 217, and a spur gear 216. The straight slide rail 213 is located on the outer side of the mounting platform 211, and there are two straight slide rails 213 symmetrically arranged about the mounting platform 211. The support frame 219 is located on the side of the straight slide rail 213. The motor 218 is located on the inner side of the support frame 219. The rotating shaft 217 is located at the output end of the motor 218. The spur gear 216 is located at the end of the rotating shaft 217 away from the motor 218. Two racks 215 mesh with the outer side of the spur gear 216, one located at the top of the spur gear 216. The unit has a rack 215 located at the bottom of the spur gear 216, and a clamping plate 214 is provided at the end of the rack 215 away from the spur gear 216. The bottom of the clamping plate 214 is slidably connected to the straight slide rail 213. When the motor 218 is started, the motor 218 drives the spur gear 216 to rotate through the rotating shaft 217. When the spur gear 216 rotates, it drives the two racks 215 to move in opposite directions, thereby driving the two clamping plates 214 to perform centering clamping. The motor 218 is located at the center of the mounting platform 211. Therefore, after clamping, the workpiece is located at the center of the mounting platform 211. The clamping surface of the clamping plate 214 is set as a wavy surface to enhance the clamping effect.

[0036] Example 2

[0037] like Figure 2As shown, this utility model proposes a steel structure welding device that is easy to position. Compared with Embodiment 1, this embodiment details the structure of the welding mechanism.

[0038] The welding mechanism includes a cylinder 501, a push rod 502, a positioning plate 503, and a welding assembly. The cylinder 501 is located on the top of the connecting plate 4, the push rod 502 is located at the output end of the cylinder 501, and the positioning plate 503 is located at the bottom of the push rod 502. An infrared emitter is installed on the positioning plate 503 to emit infrared rays for absorption by the positioning holes on the mounting platform 211, thereby more accurately determining the position of the steel structure to assist welding. The gas is controlled by a computer. After starting, it drives the push rod 502 to move, and the push rod 502 drives the positioning plate 503 to move up and down. The welding assembly is located on the positioning plate 503 and is used to weld the steel structure workpiece and absorb welding fumes. The welding assembly includes a welder 504, a welding head 505, and a treatment box 506. The welder 504 is located on top of the positioning plate 503, the welding head 505 is located at the output end of the welder 504, and the treatment box 506 is located at the end of the positioning plate 503 away from the welder 504. The output end of the treatment box 506 is equipped with an exhaust pipe 507. The welder 504 and the treatment box 506 are started simultaneously. The welder 504 welds the steel structure workpiece through the welding head 505. The treatment box 506 contains an exhaust pump, which draws the welding fumes into the treatment box 506 through the exhaust pipe 507. The treatment box 506 treats the fumes and then discharges them.

[0039] In summary, when using this utility model, the steel structure workpiece is placed on the mounting platform 211, and the motor 218 is started. The motor 218 drives the spur gear 216 to rotate via the rotating shaft 217. When the spur gear 216 rotates, it drives the two racks 215 to move in opposite directions, thereby driving the two clamping plates 214 to perform centering and clamping. After clamping is completed, the electromagnetic plate 212 is activated to attract the bottom of the steel structure workpiece. The motors 204 and 209 are controlled by a computer and can be started at any time. The motor 204 drives the threaded rod 205 to rotate, thereby adjusting the mounting platform 211. In the lateral position of 11, motor 209 drives threaded rod 210 to rotate, thereby adjusting the longitudinal position of mounting platform 211. After adjustment, cylinder 501, welder 504 and treatment box 506 are started. Cylinder 501 drives push rod 502 to move, and push rod 502 drives positioning plate 503 to move up and down, thereby driving welding head 505 to contact steel structure workpiece for welding. Welding generates fumes. Treatment box 506 contains air pump. Air pump absorbs welding fumes into treatment box 506 through air extraction pipe 507. Treatment box 506 treats the fumes and then discharges them.

[0040] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.

Claims

1. A steel structure welding device for easy positioning, comprising a welding table (1), a fixed column (3) disposed on the top of the welding table (1), and a connecting plate (4) disposed on the top of the fixed column (3); characterized in that, Also includes: The moving positioning mechanism is set on the top of the welding table (1) and is used to center and clamp the workpiece and drive the workpiece to move automatically to the processing position for fixing. The welding mechanism is set on the connecting plate (4) and is used to absorb the fumes generated during the welding process. The mounting platform (211) is set on the moving positioning mechanism. An electromagnetic plate (212) is set on the inner side of the mounting platform (211). A positioning hole is set on the mounting plate. The positioning hole and the electromagnetic plate (212) are connected. The mounting platform (211) is used to place the steel structure workpiece. After the electromagnetic plate (212) is energized, it generates a magnetic force to attract the bottom of the steel structure. The positioning hole is used to receive infrared rays, so as to cooperate with the welding mechanism to determine the position of the steel structure.

2. The steel structure welding device for easy positioning according to claim 1, characterized in that, The mobile positioning mechanism includes a mobile component and an installation component; The movable component is located at the bottom of the mounting frame and is used to move the mounting platform (211) to adjust its position; The mounting assembly is located on the top of the mounting platform (211) and is used to center and clamp the steel structure workpiece on the mounting platform (211).

3. The steel structure welding device for easy positioning according to claim 2, characterized in that, The moving assembly includes a moving platform (201), a slide (202), a mounting plate (203), and a threaded rod (205). A movable platform 1 (201) is located inside the mounting frame. A slide groove 1 (202) is located on the movable platform 1 (201). A mounting plate 1 (203) is located on the side of the movable platform 1 (201). A threaded rod 1 (205) is threaded onto the mounting plate 1 (203). A motor 1 (204) is located at the end of the threaded rod 1 (205). A movable platform 2 (206) is located at the end of the threaded rod 1 (205) away from the motor 1 (204). A slide groove 2 (207) is located on the movable platform 2 (206). A mounting plate 2 (208) is located at the end of the movable platform 2 (206). A threaded rod 2 (210) is threaded onto the mounting plate 2 (208). A motor 2 (209) is located at the end of the threaded rod 2 (210). A support frame 2 (220) is located on the outside of the motor 1 (204).

4. The steel structure welding device for easy positioning according to claim 2, characterized in that, The mounting components include a straight slide rail (213), a support frame (219), a motor (218), a rotating shaft (217), and a spur gear (216). A straight slide rail (213) is set on the outside of the mounting platform (211). There are two straight slide rails (213) symmetrically arranged about the mounting platform (211). A support frame (219) is set on the side of the straight slide rail (213). A motor (218) is set on the inside of the support frame (219). A rotating shaft (217) is set on the output end of the motor (218). A spur gear (216) is set on the end of the rotating shaft (217) away from the motor (218). A rack (215) meshes on the outside of the spur gear (216). A clamping plate (214) is set on the end of the rack (215) away from the spur gear (216). The bottom of the clamping plate (214) is slidably connected to the straight slide rail (213).

5. The steel structure welding device for easy positioning according to claim 1, characterized in that, The welding mechanism includes a cylinder (501), a push rod (502), a positioning plate (503), and welding components; The cylinder (501) is located on the top of the connecting plate (4), the push rod (502) is located at the output end of the cylinder (501), and the positioning plate (503) is located at the bottom of the push rod (502); The welding assembly is mounted on the positioning plate (503) for welding steel structure workpieces and absorbing welding fumes.

6. The steel structure welding device for easy positioning according to claim 5, characterized in that, The welding assembly includes a welder (504), a welding head (505), and a processing box (506); The welding device (504) is located on the top of the positioning plate (503), the welding head (505) is located at the output end of the welding device (504), the processing box (506) is located at the end of the positioning plate (503) away from the welding device (504), and the output end of the processing box (506) is provided with an exhaust pipe (507).

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