A special ceramic component assembly equipment

Abstract

This utility model discloses a special ceramic component assembly equipment, belonging to the field of ceramic assembly. The special ceramic component assembly equipment includes: a worktable detachably connected to a frame, with a cleaning mechanism on the side of the frame near the worktable for cleaning the surface of the ceramic component to be assembled; a mounting plate fixedly connected to the frame, with a press fixedly connected to the mounting plate, and a suction cup fixedly connected to the output end of the press for fixing the ceramic component to be assembled; and a positioning mechanism disposed on the side wall of the suction cup for pushing the ceramic component to be assembled to the center position of the suction cup. This utility model overcomes the problems of cumbersome operation, low assembly efficiency, and poor connection strength in the assembly of special ceramic components.

Description

Technical Field

[0001] This utility model relates to the field of ceramic assembly technology, and in particular to a special ceramic component assembly equipment. Background Technology

[0002] Specialty ceramic components refer to ceramic components with special mechanical, physical, or chemical properties, and are widely used in various modern industries and cutting-edge scientific and technological fields. Specialty ceramic components typically use high-purity, ultrafine synthetic or selected inorganic compounds as raw materials, possessing precise chemical composition and advanced manufacturing techniques, exhibiting excellent characteristics.

[0003] The assembly of special ceramic components usually requires different assembly methods depending on factors such as shape complexity, functional integration requirements, and manufacturing process limitations. For components with regular shapes, a hydraulic equipment + U-shaped structure method is generally used for assembly, such as detector assembly.

[0004] Currently, when assembling special ceramic components, in order to ensure high precision and high quality, it is necessary to clean the dust and other impurities on the component assembly surface and to accurately place the components to be assembled. Existing equipment usually cleans the dust and other impurities on the component assembly surface before assembly and fixes a group of components in the designated position using corresponding clamps. The operation is relatively cumbersome and affects the assembly efficiency. Furthermore, during the assembly process, dust and other impurities in the environment can still easily fall onto the components, affecting the connection strength of the components. Utility Model Content

[0005] The purpose of this invention is to solve the problems of cumbersome operation, low assembly efficiency, and poor connection strength in the assembly of special ceramic components in the prior art, and to propose a special ceramic component assembly equipment.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A special ceramic component assembly equipment includes a frame and further includes: a worktable detachably connected to the frame, a cleaning mechanism provided on the side of the frame near the worktable for cleaning the surface of the ceramic component to be assembled; a mounting plate fixedly connected to the frame, a press fixedly connected to the mounting plate, a suction cup fixedly connected to the output end of the press for fixing the ceramic component to be assembled; and a positioning mechanism provided on the side wall of the suction cup for pushing the ceramic component to be assembled to the center position of the suction cup.

[0008] To facilitate cleaning of different locations of the components, preferably, the cleaning mechanism includes elastic cylinders and supports symmetrically fixedly connected to the side of the frame near the workbench. The elastic cylinders and supports are located on adjacent sides of the workbench. A limiting groove is formed on the side of the supports that is close to each other. A slider is slidably connected inside the limiting groove. A drive cylinder connected to the slider is fixedly connected to the support. A cleaning component is provided between the sliders on both sides. When the elastic cylinder is in a compressed state, it drives the cleaning component to move along the support. One set of elastic cylinders and drive cylinders are connected by a pipe.

[0009] To ensure the cleaning effect on the component surface, the cleaning assembly further includes a connecting plate fixedly connected between two sets of sliders. A connecting member is fixedly connected to the top of the connecting plate, and multiple sets of nozzles connected to the connecting member are fixedly connected to the bottom of the connecting plate. One set of elastic cylinders is connected to the connecting member through a pipe.

[0010] To further reduce energy consumption, the positioning mechanism includes side ears that are symmetrically fixedly connected to the side wall of the suction cup, and a driving hydraulic rod is fixedly connected to the side ear. The axis of the driving hydraulic rod is on the same straight line as the axis of the elastic cylinder.

[0011] To facilitate the adjustment of the component's position, the system further includes a support plate symmetrically fixed to the side wall of the suction cup. A driven hydraulic rod is fixedly connected to the support plate, and a clamping plate is fixedly connected to one end of the driven hydraulic rod that is close to the other. The driven hydraulic rod and the driving hydraulic rod are connected by a pipe.

[0012] To ensure the accuracy of component assembly positions, the mounting plate is further positioned above the workbench, and a groove matching the ceramic to be assembled is provided on the side of the workbench near the mounting plate for placing the ceramic to be assembled.

[0013] To further ensure the cleaning effect of dust and other substances on the surface of the components, the connecting plate is located between two sets of elastic cylinders, and the nozzle is located above the groove on the top of the workbench.

[0014] To ensure stable gas delivery, the output end of the drive cylinder extends from the outside of the bracket to the inside of the limiting groove and is connected to the connecting member. The inlet end of the elastic cylinder is connected to the clean gas, and a one-way valve is provided between the exhaust end of the elastic cylinder and the connecting member.

[0015] To facilitate the handling of components, the suction cup is further provided with multiple sets of suction holes on the side near the worktable. The ceramic components to be assembled are fixed on the suction cup by suction through the suction holes.

[0016] To facilitate adjusting the position of the component according to its shape, the shape of the clamping plate is further matched with the shape of the ceramic component to be assembled.

[0017] Compared with the prior art, this utility model provides a special ceramic component assembly equipment, which has the following beneficial effects:

[0018] 1. This special ceramic component assembly equipment can thoroughly clean the dust on the surface of the bottom components through elastic cylinders and driving hydraulic rods, while facilitating the adjustment of the position of the upper components. It is not only simple to operate, but also reduces energy consumption, making it more energy-efficient and environmentally friendly.

[0019] 2. This special ceramic component assembly equipment uses a cleaning mechanism to clean dust and other debris from the surface of the bottom components during the assembly process. The position of the cleaning mechanism can be adjusted by a flexible cylinder to ensure the cleaning effect on the component surface, thereby preventing dust and other impurities from affecting the connection strength of the components and improving the assembly quality.

[0020] 3. This special ceramic component assembly equipment can drive the positioning mechanism to push the components above to the designated position by driving the hydraulic rod. This not only ensures the accuracy of the component assembly position, but also improves the assembly efficiency of the components, which is beneficial for the batch assembly of components.

[0021] The parts not covered in this device are the same as or can be implemented using existing technologies. This utility model can overcome the problems of cumbersome operation, low assembly efficiency, and poor connection strength in the assembly of special ceramic components. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of a special ceramic component assembly equipment proposed in this utility model;

[0023] Figure 2 This is a partial structural schematic diagram of a special ceramic component assembly equipment proposed in this utility model;

[0024] Figure 3 This is a schematic diagram of the structure on the support in a special ceramic component assembly equipment proposed in this utility model;

[0025] Figure 4 This is a schematic diagram of the structure of the suction cup in a special ceramic component assembly device proposed in this utility model.

[0026] In the diagram: 1. Frame; 2. Workbench; 3. Mounting plate; 4. Press; 5. Elastic cylinder; 6. Bracket; 7. Limiting groove; 8. Slider; 9. Drive cylinder; 10. Connecting plate; 11. Connecting component; 12. Nozzle; 13. Suction cup; 14. Side lug; 15. Drive hydraulic rod; 16. Support plate; 17. Driven hydraulic rod; 18. Clamping plate. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0028] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0029] Example:

[0030] Reference Figures 1-4 A special ceramic component assembly device includes a frame 1, and further includes: a workbench 2, detachably connected to the frame 1, a mounting plate 3 located above the workbench 2, a groove matching the ceramic component to be assembled being provided on the side of the workbench 2 near the mounting plate 3 for placing the ceramic component to be assembled, a cleaning mechanism provided on the side of the frame 1 near the workbench 2 for cleaning the surface of the ceramic component to be assembled; a mounting plate 3, fixedly connected to the frame 1, a press 4 fixedly connected to the mounting plate 3, a suction cup 13 fixedly connected to the output end of the press 4 for fixing the ceramic component to be assembled, multiple sets of suction holes provided on the side of the suction cup 13 near the workbench 2 for fixing the ceramic component to be assembled onto the suction cup 13 by suction through the suction holes; and a positioning mechanism provided on the side wall of the suction cup 13 for pushing the ceramic component to be assembled to the center position of the suction cup 13.

[0031] In this embodiment, the suction cup 13 is equipped with an air extraction device to generate negative pressure on the surface of the suction cup 13, thereby fixing the component. This fixing method also facilitates the adjustment of the component's position. The press 4 is a conventional means in the prior art, so it will not be described in detail. The press 4 is used to assemble the component, and the pressure during assembly can be adjusted according to the size of the component to avoid damage to the component during assembly.

[0032] Reference Figures 1-3The cleaning mechanism includes elastic cylinders 5 and supports 6 symmetrically fixedly connected to the side of the frame 1 near the workbench 2. The elastic cylinders 5 and supports 6 are located on adjacent sides of the workbench 2. A limit groove 7 is provided on the side of the supports 6 that is close to each other. A slider 8 is slidably connected inside the limit groove 7. A drive cylinder 9 connected to the slider 8 is fixedly connected to the support 6. A cleaning component is provided between the sliders 8 on both sides. When the elastic cylinder 5 is in a compressed state, it drives the cleaning component to move along the support 6. One set of elastic cylinders 5 and drive cylinders 9 are connected by a pipe. The cleaning component includes two sets of elastic cylinders 5 fixedly connected to the drive cylinder 9. A connecting plate 10 is connected between sliders 8. A connecting member 11 is fixedly connected to the top of the connecting plate 10. Multiple sets of nozzles 12 connected to the connecting member 11 are fixedly connected to the bottom of the connecting plate 10. One set of elastic cylinders 5 is connected to the connecting member 11 through a pipe. The connecting plate 10 is located between two sets of elastic cylinders 5. The nozzles 12 are located above the groove at the top of the workbench 2. The output end of the drive cylinder 9 extends from the outside of the bracket 6 to the inside of the limiting groove 7. The air inlet end of the elastic cylinder 5 connected to the connecting member 11 is connected to clean gas. A one-way valve is provided between the exhaust end of the elastic cylinder 5 and the connecting member 11.

[0033] In this embodiment, during the assembly process, the elastic cylinder 5 is first compressed and the compressed gas is delivered to the drive cylinder 9 and the connecting part 11 respectively, thereby driving the nozzle 12 to move along the surface of the component. At the same time, the nozzle 12 blows air onto the surface of the component to remove dust and other impurities. When the nozzle 12 is separated from the component, the upper component just reaches the lower component, thereby ensuring the cleanliness of the component assembly surface and improving the connection strength of the component.

[0034] Reference Figure 1 and Figure 4 The positioning mechanism includes side ears 14 symmetrically fixedly connected to the side wall of the suction cup 13, and a driving hydraulic rod 15 fixedly connected to the side ears 14. The axis of the driving hydraulic rod 15 is on the same straight line as the axis of the elastic cylinder 5. It also includes a support plate 16 symmetrically fixedly connected to the side wall of the suction cup 13, and a driven hydraulic rod 17 fixedly connected to the support plate 16. A clamping plate 18 is fixedly connected to one end of the driven hydraulic rod 17 that is close to each other. The shape of the clamping plate 18 matches the shape of the ceramic component to be assembled. The driven hydraulic rod 17 and the driving hydraulic rod 15 are connected by a pipe.

[0035] In this embodiment, the component is first fixed by the suction cup 13, and then the suction cup 13 is driven downward by the press 4. During the descent, the driving hydraulic rod 15 is compressed, and hydraulic oil is delivered to the driven hydraulic rod 17, which drives the clamping plates 18 to move closer to each other until the component is moved to the center position of the suction cup 13. It should be explained that when the pressure between the clamping plate 18 and the component reaches a certain value, the compression speed of the elastic cylinder 5 will be accelerated. In addition, when placing the component on the suction cup 13, it is sufficient to ensure that the upper and lower components are roughly aligned (different sides of the component may be different and need to be assembled accordingly, but the angle does not need to be precise when placing the component). As the suction cup 13 continues to move downward, the component is assembled.

[0036] In this invention, when assembling components, one set of components to be assembled is first placed in the groove on the workbench 2, and then another set of components is placed on the suction cup 13 in a certain direction. The components are fixed by the suction cup 13. Then, the press 4 drives the suction cup 13 to move downward. During this process, the elastic cylinder 5 contacts and compresses the driving hydraulic rod 15. The hydraulic oil in the driving hydraulic rod 15 is delivered to the driven hydraulic rod 17, which drives the clamping plates 18 on both sides to move synchronously to one side of the component until the component is moved to the designated position of the suction cup 13. At the same time, the gas compressed by the elastic cylinder 5 is delivered to the interior of the connecting part 11 and the driving cylinder 9. When the nozzle 12 moves along the bottom component to the other side, the nozzle 12 sprays air onto the surface of the component to remove dust from the surface of the component, thereby ensuring the connection strength of the component. When the nozzle 12 is separated from the component, the upper component moves onto the lower component. Finally, by controlling the pressure of the press 4, the assembly of the components can be completed.

[0037] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A special ceramic component assembly equipment, comprising a frame (1), characterized in that, Also includes: The workbench (2) is detachably connected to the frame (1). The frame (1) is provided with a cleaning mechanism on the side near the workbench (2) for cleaning the surface of the ceramic components to be assembled. Mounting plate (3) is fixedly connected to the frame (1). A press (4) is fixedly connected to the mounting plate (3). A suction cup (13) is fixedly connected to the output end of the press (4) for fixing the ceramic components to be assembled. A positioning mechanism is provided on the side wall of the suction cup (13) for pushing the ceramic component to be assembled to the center position of the suction cup (13).

2. The special ceramic component assembly equipment according to claim 1, characterized in that, The cleaning mechanism includes a flexible cylinder (5) and a bracket (6) symmetrically fixedly connected to the side of the frame (1) near the workbench (2). The flexible cylinder (5) and the bracket (6) are located on adjacent sides of the workbench (2). A limiting groove (7) is provided on the side of the bracket (6) that is close to each other. A slider (8) is slidably connected inside the limiting groove (7). A drive cylinder (9) connected to the slider (8) is fixedly connected to the bracket (6). A cleaning component is provided between the sliders (8) on both sides. When the elastic cylinder (5) is in a compressed state, it drives the cleaning component to move along the bracket (6). One set of elastic cylinders (5) is connected to the drive cylinder (9) through a pipe.

3. The special ceramic component assembly equipment according to claim 2, characterized in that, The cleaning assembly includes a connecting plate (10) fixedly connected between two sets of sliders (8), a connecting member (11) fixedly connected to the top of the connecting plate (10), and multiple sets of nozzles (12) connected to the connecting member (11) fixedly connected to the bottom of the connecting plate (10), wherein one set of elastic cylinders (5) is connected to the connecting member (11) through a pipe.

4. The special ceramic component assembly equipment according to claim 2, characterized in that, The positioning mechanism includes side ears (14) that are symmetrically fixedly connected to the side wall of the suction cup (13). A driving hydraulic rod (15) is fixedly connected to the side ears (14). The axis of the driving hydraulic rod (15) is on the same straight line as the axis of the elastic cylinder (5).

5. The special ceramic component assembly equipment according to claim 4, characterized in that, It also includes a support plate (16) symmetrically fixedly connected to the side wall of the suction cup (13), a driven hydraulic rod (17) fixedly connected to the support plate (16), a clamping plate (18) fixedly connected to one end of the driven hydraulic rod (17) that is close to each other, and the driven hydraulic rod (17) and the driving hydraulic rod (15) are connected by a pipe.

6. The special ceramic component assembly equipment according to claim 3, characterized in that, The mounting plate (3) is located above the workbench (2). The workbench (2) has a groove on the side near the mounting plate (3) that matches the ceramic to be assembled, for placing the ceramic to be assembled.

7. The special ceramic component assembly equipment according to claim 6, characterized in that, The connecting plate (10) is located between two sets of elastic cylinders (5), and the nozzle (12) is located above the groove on the top of the workbench (2).

8. The special ceramic component assembly equipment according to claim 3, characterized in that, The output end of the drive cylinder (9) extends from the outside of the bracket (6) to the inside of the limiting groove (7) and is connected to the connecting member (11). The air inlet end of the elastic cylinder (5) is connected to the clean gas. A one-way valve is provided between the exhaust end of the elastic cylinder (5) and the connecting member (11).

9. The special ceramic component assembly equipment according to claim 1, characterized in that, The suction cup (13) has multiple sets of suction holes on the side near the worktable (2). By suctioning through the suction holes, the ceramic components to be assembled are fixed on the suction cup (13).

10. The special ceramic component assembly equipment according to claim 5, characterized in that, The shape of the clamping plate (18) matches the shape of the ceramic component to be assembled.

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