A bearing press-fitting machine and gantry robot for use in a wheelset press-fitting room.

Abstract

This utility model discloses a bearing pressing machine and a gantry robot for use in a wheelset pressing room. The wheelset pressing room in a railway vehicle depot or rolling stock plant includes wheelsets, an entry point, a bearing pressing machine, a storage warehouse, and a gantry robot. The wheelsets are arranged in a staggered and crisscross pattern in the storage warehouse, which includes several storage positions. The bearing pressing machine includes a pressing position, an exit position, and a conveyor. The conveying of wheelsets without bearings from the entry point to the storage position and from the storage position to the pressing position is completed by the gantry robot, while the conveyor completes the transport of wheelsets from the pressing position to the exit position. The main advantages of this utility model are: by applying the gantry robot and the conveyor, the labor intensity of operators is greatly reduced, production efficiency is improved, the loading and unloading time of wheelsets at the bearing pressing machine station is shortened, and the production process requires less space and has a high degree of automation.

Description

Technical Field

[0001] This utility model relates to the field of railway vehicle production and maintenance technology, specifically a bearing press-fitting machine and gantry robot used in the wheelset temperature pressing chamber. Background Technology

[0002] Currently, in the wheel and axle workshops of railway vehicle depots or rolling stock plants, the "entry" and "exit" of wheelsets in the same-temperature pressing chamber are achieved manually by pushing the wheelsets forward on the ground track. The ground track serves as the carrier for transporting wheelsets, the route for wheelset operations, and also has a certain dynamic storage function for wheelsets. This means that wheelsets cannot be staggered, intersected, or densely arranged when buffered in the same-temperature pressing chamber. Its biggest drawback is that the ground track occupies a large amount of production area, resulting in high labor intensity for workers and low work efficiency. Summary of the Invention

[0003] In view of the problems existing in the prior art, the purpose of the present invention is to provide a bearing press-fitting machine and gantry robot for wheelset pressing in a same-temperature pressing chamber, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: The wheelset pressing room 1 in a railway vehicle depot or vehicle factory includes wheelsets 1A, storage position 1B, bearing pressing machine 3, storage warehouse 4, and gantry robot 5. The wheelsets 1A are arranged in a single layer, staggered and cross-shaped in the storage warehouse 4. The storage warehouse 4 includes several storage positions 4A. The bearing pressing machine 3 includes pressing station 3A, exit position 3C, and conveyor 3D. The conveying of wheelsets 1A without bearings from storage position 1B to storage position 4A and from storage position 4A to pressing station 3A is completed by gantry robot 5. The conveying from pressing station 3A to exit position 3C is completed by conveyor 3D.

[0005] As a further aspect of the present invention: the gantry robot 5 includes a large trolley 5A, a small trolley 5B, a lifting device 5C, and a gripper 5D. The large trolley 5A includes a transverse track 5AY; the gripper 5D that grasps the wheel pair 1A is mounted on the lifting device 5C, and the lifting device 5C is mounted on the small trolley 5B; the small trolley 5B moves laterally on the transverse track 5AY, and the large trolley 5A moves longitudinally on the longitudinal track within the same temperature pressing chamber 1.

[0006] As a further embodiment of the present invention: the conveyor 3D includes a two-station inclined rail conveyor 6, which includes a two-station inclined rail 6A and a two-station stopper 6B; the high position and the low position of the two-station inclined rail 6A are located at the pressing position 3A and the exit position 3C, respectively, and the two-station stopper 6B is located between the pressing position 3A and the exit position 3C; when the two-station stopper 6B retracts, the wheelset 1A that has completed its work at the pressing position 3A rolls to the exit position 3C.

[0007] As a further embodiment of the present invention: the pressing station 3A includes a buffer station 3A1 and a pressing station 3A2, and the conveyor 3D includes a three-station inclined rail conveyor 7, which includes a three-station inclined rail 7A, a rear stopper 7B, and a front stopper 7C; the high and low positions of the three-station inclined rail 7A are located at the buffer station 3A1 and the exit station 3C, respectively; the rear stopper 7B is located between the buffer station 3A1 and the pressing station 3A2, and the front stopper 7C is located between the pressing station 3A2 and the exit station 3C; when the rear stopper 7B retracts, the wheelset 1A waiting to be worked on the buffer station 3A1 rolls to the pressing station 3A2; when the front stopper 7C retracts, the wheelset 1A that has completed its work on the pressing station 3A2 rolls to the exit station 3C.

[0008] As a further aspect of the present invention: the conveyor 3D includes a lifting device 8 located on the pressing station 3A, which lifts and adjusts the height of the wheelset 1A to complete the positioning of the wheelset 1A on the bearing pressing machine 3.

[0009] In summary, compared with traditional technologies, the transportation of wheelsets in the same-temperature pressing room is completed by gantry robots, which eliminates the need for ground tracks. Furthermore, wheelsets can be staggered, crossed, and densely stored, resulting in a smaller production footprint, lower labor intensity for workers, higher operational efficiency, and a higher degree of automation. Attached Figure Description

[0010] Figure 1 This is a structural diagram of wheelset 1A, storage position 1B, bearing press machine 3, storage warehouse 4 and gantry robot 5 in wheelset pressing room 1. It is also a structural diagram of storage position 4A that makes up storage warehouse 4, and a structural diagram of pressing station 3A, exit position 3C and conveyor 3D that make up bearing press machine 3.

[0011] Figure 2 yes Figure 1 The AA sectional view is also a structural schematic diagram of the large vehicle 5A, small vehicle 5B, lifting device 5C and gripper 5D that make up the gantry robot 5, a structural schematic diagram of the transverse track 5AY that makes up the large vehicle 5A, a structural schematic diagram of the two-station inclined rail conveyor 6 that makes up the conveyor 3D, and a structural schematic diagram of the two-station inclined rail 6A and the two-station stopper 6B that make up the two-station inclined rail conveyor 6.

[0012] Figure 3 yes Figure 2 The BB sectional view is also a structural schematic diagram of the multi-stage lifting device 5C, and a structural schematic diagram of the gripper 5D grasping the wheel pair 1A.

[0013] Figure 4 yes Figure 3The enlarged view of the part is also a structural schematic diagram of the telescopic head 5D1A that makes up the telescopic device 5D1;

[0014] Figure 5 This is a schematic diagram of the lifting device 8 that makes up the 3D conveyor.

[0015] Figure 6 It is a structural schematic diagram of the buffer position 3A1 and the pressing position 3A2 that make up the pressing station 3A, a structural schematic diagram of the three-station inclined rail conveyor 7 that makes up the conveyor 3D, and a structural schematic diagram of the three-station inclined rail 7A, the rear stop 7B and the front stop 7C that make up the three-station inclined rail conveyor 7.

[0016] Figure 7 yes Figure 3 The P-direction view.

[0017] Same-temperature pressing room 1, wheelset 1A, storage position 1B, bearing pressing machine 3, pressing station 3A, buffer position 3A1, pressing position 3A2, outgoing position 3C, conveyor 3D, storage room 4, storage position 4A, gantry robot 5, trolley 5A, transverse track 5AY, trolley 5B, lifting device 5C, gripper 5D, telescopic device 5D1, telescopic head 5D1A, two-station inclined rail conveyor 6, two-station inclined rail 6A, two-station stopper 6B, three-station inclined rail conveyor 7, three-station inclined rail 7A, rear stopper 7B, front stopper 7C, lifting device 8. Detailed Implementation

[0018] The technical solutions of the embodiments of the present invention will be described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0019] Please see Figures 1-7 In this embodiment of the invention, the wheelset pressing room 1 in the railway vehicle depot or vehicle factory includes wheelsets 1A, storage position 1B, bearing pressing machine 3, storage warehouse 4, and gantry robot 5. The wheelsets 1A are arranged in a single layer, staggered and cross-shaped in the storage warehouse 4. The storage warehouse 4 includes several storage positions 4A. The bearing pressing machine 3 includes pressing station 3A, exit position 3C, and conveyor 3D. The conveying of wheelsets 1A without bearings from storage position 1B to storage position 4A and from storage position 4A to pressing station 3A is completed by gantry robot 5. The conveying from pressing station 3A to exit position 3C is completed by conveyor 3D.

[0020] It should be noted that: the same temperature pressing room 1 can be equipped with doorways for wheel pair 1A for entry and exit at the inlet position 1B and the outlet position 3C.

[0021] The gantry robot 5 includes a large trolley 5A, a small trolley 5B, a lifting device 5C, and a gripper 5D. The large trolley 5A includes a transverse track 5AY. The gripper 5D that grasps the wheel pair 1A is mounted on the lifting device 5C, and the lifting device 5C is mounted on the small trolley 5B. The small trolley 5B moves laterally on the transverse track 5AY, and the large trolley 5A moves longitudinally on the longitudinal track within the same temperature pressing chamber 1.

[0022] It should be noted that: the lifting device 5C can be a multi-stage lifting device; the gripper 5D can be a horizontal telescopic device 5D1, the telescopic device 5D1 includes a telescopic head 5D1A, the telescopic head 5D1A can extend into the top of the inner concave ring of the wheel rim;

[0023] It should also be noted that when the wheelset 1A is not aligned in the storage compartment 4, a slewing device can be added to the trolley 5B to make the gantry robot 5 meet the operational requirements.

[0024] The conveyor 3D includes a two-station inclined rail conveyor 6, which includes a two-station inclined rail 6A and a two-station stopper 6B. The high and low positions of the two-station inclined rail 6A are located at the pressing station 3A and the exit station 3C, respectively, and the two-station stopper 6B is located between the pressing station 3A and the exit station 3C. When the two-station stopper 6B retracts, the wheelset 1A that has completed its work at the pressing station 3A rolls to the exit station 3C.

[0025] The pressing station 3A includes a buffer station 3A1 and a pressing station 3A2. The conveyor 3D includes a three-station inclined rail conveyor 7, which includes a three-station inclined rail 7A, a rear stop 7B, and a front stop 7C. The high and low positions of the three-station inclined rail 7A are located at the buffer station 3A1 and the exit station 3C, respectively. The rear stop 7B is located between the buffer station 3A1 and the pressing station 3A2, and the front stop 7C is located between the pressing station 3A2 and the exit station 3C. When the rear stop 7B retracts, the wheelset 1A waiting to be worked on the buffer station 3A1 rolls to the pressing station 3A2. When the front stop 7C retracts, the wheelset 1A that has completed its work on the pressing station 3A2 rolls to the exit station 3C.

[0026] The conveyor 3D includes a lifting device 8 located on the pressing station 3A. The lifting device 8 lifts and adjusts the height of the wheelset 1A to complete the positioning of the wheelset 1A on the bearing pressing machine 3.

[0027] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "front," and "rear," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. In this invention, it should also be noted that the terms "installation" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, an integrally formed connection, a mechanical connection, or an indirect connection through an intermediate medium. The specific meaning of the terms in this invention can be understood according to the specific circumstances.

[0028] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A bearing press-fitting machine and gantry robot for use in a wheelset pressing chamber at the same temperature, characterized in that: The wheelset pressing room (1) in the railway vehicle depot or vehicle factory includes wheelsets (1A), storage positions (1B), bearing pressing machines (3), storage warehouses (4) and gantry robots (5). The wheelsets (1A) are arranged in a single layer, staggered and cross-shaped in the storage warehouse (4). The storage warehouse (4) includes several storage positions (4A). The bearing pressing machine (3) includes pressing stations (3A), exit positions (3C) and conveyors (3D). The wheelsets (1A) without bearings are transported from the storage position (1B) to the storage position (4A) and from the storage position (4A) to the pressing station (3A) by the gantry robot (5). The wheelsets (1A) from the pressing station (3A) to the exit position (3C) are transported by the conveyor (3D).

2. The bearing press-fitting machine and gantry robot for use in a wheelset isothermal press-fitting room according to claim 1, characterized in that: The gantry robot (5) includes a large trolley (5A), a small trolley (5B), a lifting device (5C), and a gripper (5D). The large trolley (5A) includes a transverse track (5AY). The gripper (5D) that grabs the wheelset (1A) is mounted on the lifting device (5C), and the lifting device (5C) is mounted on the small trolley (5B). The small trolley (5B) moves laterally on the transverse track (5AY), and the large trolley (5A) moves longitudinally on the longitudinal track in the same temperature pressing chamber (1).

3. A bearing press-fitting machine and gantry robot for use in a wheelset isothermal press-fitting room according to claim 2, characterized in that: The conveyor (3D) includes a two-station inclined rail conveyor (6), which includes a two-station inclined rail (6A) and a two-station stopper (6B). The high and low positions of the two-station inclined rail (6A) are located at the pressing station (3A) and the outgoing station (3C) respectively. The two-station stopper (6B) is located between the pressing station (3A) and the outgoing station (3C). When the two-station stopper (6B) retracts, the wheelset (1A) that has completed its work at the pressing station (3A) rolls to the outgoing station (3C).

4. A bearing press-fitting machine and gantry robot for use in a wheelset temperature-controlled press-fitting room according to claim 2, characterized in that: The pressing station (3A) includes a buffer station (3A1) and a pressing station (3A2). The conveyor (3D) includes a three-station inclined rail conveyor (7), which includes a three-station inclined rail (7A), a rear stop (7B), and a front stop (7C). The high and low positions of the three-station inclined rail (7A) are located at the buffer station (3A1) and the outgoing station (3C), respectively. The rear stop (7B) is located between the buffer station (3A1) and the pressing station (3A2), and the front stop (7C) is located between the pressing station (3A2) and the outgoing station (3C). When the rear stop (7B) retracts, the wheelset (1A) waiting to be operated on the buffer station (3A1) rolls to the pressing station (3A2). When the front stop (7C) retracts, the wheelset (1A) that has completed the operation on the pressing station (3A2) rolls to the outgoing station (3C).

5. A bearing press-fitting machine and gantry robot for use in a wheelset isothermal press-fitting room according to claim 3 or 4, characterized in that: The conveyor (3D) includes a lifting device (8) located on the pressing station (3A). The lifting device (8) lifts and adjusts the height of the wheelset (1A) to complete the positioning of the wheelset (1A) on the bearing pressing machine (3).

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