Rock drill cylinder machining tooling
By designing a machining fixture that includes a connecting plate, a lower abutment block, and an upper abutment block, the problem that traditional fixtures cannot adapt to irregularly shaped cylinder bodies is solved, achieving high-precision machining and efficient production, and improving the applicability and reliability of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG PULANKA ROCK TOOLS CO LTD
- Filing Date
- 2025-07-21
- Publication Date
- 2026-06-30
AI Technical Summary
In the existing technology, traditional fixtures are difficult to adapt flexibly to different specifications and cannot be adapted to irregularly shaped cylinders, resulting in low machining accuracy and low production efficiency.
The tooling includes a connecting plate, a lower abutment block, a connecting column, and an upper abutment block. The connecting plate is rotated by a drive source to achieve a fixed connection of the product to be processed and to clamp the product. The reliability and applicability of the fixture are improved by using connecting nuts and abutment bolts.
It improves processing accuracy and production efficiency, enhances the applicability and reliability of the equipment, reduces the possibility of product detachment, and improves the safety and service life of the equipment.
Smart Images

Figure CN224424976U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of rock drill machining, and in particular to a tooling for machining the cylinder of a rock drill. Background Technology
[0002] A rock drill is a tool used for drilling holes in rocks. Its working principle is based on compressed air power, with a piston reciprocating through an active valve to achieve drilling. With the continuous advancement of industrial technology, the performance and quality requirements for rock drills are also increasing. As one of its core components, the machining accuracy and efficiency of the rock drill cylinder directly affect the overall performance of the rock drill.
[0003] Currently, due to the irregular shape of rock drill cylinders, traditional clamps use clamps with shapes similar to the cylinder body to hold it. However, this is difficult to flexibly adapt to rock drill cylinders of different specifications and sizes, especially for cylinders with special shapes or irregular dimensions. The clamping effect is poor, easily leading to slight displacement of the cylinder body during processing, which in turn affects processing accuracy and reduces product quality. Moreover, the clamping process of traditional tooling is often cumbersome, requiring a lot of time and manpower, thus reducing production efficiency. Utility Model Content
[0004] In order to improve the applicability of the equipment, facilitate the clamping of the cylinder, and improve production efficiency, this application provides a tooling for machining the cylinder of a rock drill.
[0005] The technical solution for machining a rock drill cylinder body provided in this application is as follows:
[0006] A machining fixture for a rock drill cylinder includes a connecting plate, a lower abutment block, a connecting column, and an upper abutment block. One side of the connecting plate is connected to a drive source. The lower abutment block is connected to the other side of the connecting plate and is used to abut against one side of the product to be processed. One end of the connecting column is connected to the lower abutment block. The upper abutment block is slidably connected to the connecting column, and the sliding direction of the upper abutment block is parallel to the axial direction of the connecting column. The upper abutment block is used to abut against the side of the product to be processed away from the lower abutment block.
[0007] By adopting the above technical solution, the product to be processed is placed on the lower abutment block, and the upper abutment block slides along the axis of the connecting column to approach the lower abutment block and abut against the outer wall of the product to be processed, thereby achieving a fixed connection between the product to be processed and the connecting plate. The connecting plate can be driven to rotate by the drive source, thereby achieving the rotation of the product to be processed, which facilitates the clamping of the product to be processed, improves the applicability of the equipment, and increases production efficiency.
[0008] Preferably, it also includes a connecting nut, and there are two connecting posts. The two connecting posts are symmetrically distributed along a direction perpendicular to the axis of the connecting plate. The upper abutment block is provided with a third connecting hole. The connecting posts are coaxially slidably embedded in the third connecting hole. The connecting nut is threaded to the connecting post and abuts against the surface of the upper abutment block away from the lower abutment block.
[0009] By adopting the above technical solution, the upper abutment block is provided with a third connecting hole, and the connecting column is slidably embedded in the third connecting hole, which guides the sliding of the upper abutment block. The connecting nut abuts against the upper abutment block, so that the upper abutment block and the lower abutment block clamp the product to be processed, thereby improving the reliability of the equipment.
[0010] Preferably, the lower abutment block has a first mounting hole on the side near the upper abutment block. The number of the first mounting holes is the same as the number of connecting posts and they correspond one-to-one. One end of the connecting post is threaded into the first mounting hole.
[0011] By adopting the above technical solution, the connecting column is threaded into the first mounting hole, which facilitates the maintenance and replacement of the connecting column and improves the service life of the equipment.
[0012] Preferably, the lower abutment block has a groove on the side near the upper abutment block, and the side of the groove away from the connecting plate passes through the lower abutment block. The groove is used for embedding the product to be processed.
[0013] By adopting the above technical solution, the groove is used for embedding the product to be processed, which initially limits the product to be processed, reduces the possibility that the upper abutment block will abut the product to be processed or that the product to be processed will detach from the lower abutment block during the processing of the product to be processed, and improves the safety of the equipment.
[0014] Preferably, it also includes an abutment bolt, wherein a third mounting hole is provided at the groove wall, and the abutment bolt is threaded into the third mounting hole and abuts against the outer wall of the product to be processed.
[0015] By adopting the above technical solution, a third mounting hole is set, and the abutment bolt is threaded into the third mounting hole and abuts against the outer wall of the product, reducing the possibility of the product to be processed moving horizontally and improving the reliability of the equipment.
[0016] Preferably, there are several third mounting holes, which are divided into two groups. The two groups of third mounting holes are located on both sides of the groove wall perpendicular to the axis of the connecting plate. The number of abutment bolts is the same as the number of third mounting holes and corresponds one-to-one.
[0017] By adopting the above technical solution, multiple abutment bolts are used to abut the outer wall of the product to achieve a fixed connection between the lower abutment block and the product to be processed, thereby meeting the clamping needs of different products to be processed and improving the applicability of the equipment.
[0018] Preferably, it also includes a connecting bolt, wherein the lower abutment block has a first fixing hole at one end near the connecting plate, the connecting plate has a first connecting hole, and the connecting bolt passes through the first connecting hole and is threadedly connected to the first fixing hole.
[0019] By adopting the above technical solution, the lower abutment block is detachably connected to the connecting plate through connecting bolts, which facilitates the inspection and replacement of the lower abutment block and improves the service life of the equipment.
[0020] Preferably, a first groove is provided on the hole wall at the end of the first connecting hole away from the lower abutment block, and the first groove is used for the head of the connecting bolt to be inserted.
[0021] By adopting the above technical solution, a first groove is provided for the head of the connecting bolt to be inserted, so that the surface of the connecting plate connected to the drive source remains flat, thereby improving the applicability of the equipment.
[0022] Preferably, it also includes a positioning post, one end of which is connected to the end of the lower abutment block near the connecting plate. The connecting plate is provided with a positioning hole for the positioning post to be inserted.
[0023] By adopting the above technical solution, the positioning post is embedded in the positioning hole to achieve the initial positioning of the lower abutment block and the connecting plate, so that the first fixing hole and the first connecting hole are aligned, which facilitates the subsequent fixing of the lower abutment block and the connecting plate and improves the convenience of equipment assembly.
[0024] Preferably, the outer periphery of the positioning post away from the lower abutment block is provided with a first chamfer, which is used to abut against the wall of the positioning hole.
[0025] By adopting the above technical solution, a first chamfer is provided on the outer periphery of the positioning column. The first chamfer plays a guiding role for the positioning column, improving the convenience of equipment assembly.
[0026] In summary, this application includes at least one of the following beneficial technical effects:
[0027] 1. Place the product to be processed on the lower abutment block, and slide the upper abutment block along the axis of the connecting column to approach the lower abutment block and abut against the outer wall of the product to be processed, so as to achieve a fixed connection between the product to be processed and the connecting plate. The connecting plate can be driven to rotate by the drive source, thereby realizing the rotation of the product to be processed, which facilitates the clamping of the product to be processed, improves the applicability of the equipment, and improves production efficiency;
[0028] 2. The groove is used for the product to be processed to be embedded, which initially limits the product to be processed, reduces the possibility that the product to be processed will detach from the lower abutment block during the processing of the product or the upper abutment block, and improves the safety of the equipment.
[0029] 3. A third mounting hole is provided, and the threaded bolt is connected to the third mounting hole and abuts against the outer wall of the product, which reduces the possibility of the product moving horizontally and improves the reliability of the equipment. Attached Figure Description
[0030] Figure 1 This is a schematic diagram of the machining tooling for a rock drill cylinder.
[0031] Figure 2 This is a cross-sectional view of the tooling used for machining the cylinder of a rock drill.
[0032] Figure 3 This is a schematic diagram of the lower abutment block.
[0033] Figure 4 This is a partial sectional view of the tooling used for machining the cylinder of a rock drill.
[0034] Explanation of reference numerals in the attached figures:
[0035] 1. Connecting plate; 11. First connecting hole; 12. First groove; 13. Positioning hole; 14. Second connecting hole; 15. Second groove;
[0036] 2. Lower abutment block; 21. Mounting base; 211. First mounting hole; 22. Groove; 23. Third mounting hole; 24. First fixing hole; 25. Second mounting hole;
[0037] 3. Connecting column;
[0038] 4. Upper abutment block; 41. Third connecting hole;
[0039] 5. Connecting nuts;
[0040] 6. Abutment bolts;
[0041] 7. Connecting bolts;
[0042] 8. Positioning post; 81. First chamfer;
[0043] 9. Washers. Detailed Implementation
[0044] The present application will be further described in detail below with reference to the accompanying drawings.
[0045] Reference Figure 1This application discloses a machining fixture for a rock drill cylinder, including a connecting plate 1. The connecting plate 1 has a circular cross-section along its axis. One side of the connecting plate 1 along its axis is used to connect to a drive source. The connecting plate 1 has a plurality of second connecting holes 14, which penetrate the connecting plate 1 along its axis and are used for bolts to pass through and be threadedly connected to the drive source. A second groove 15 is provided on the hole wall of the second connecting hole 14 away from the drive source, for the head of the bolt to be inserted.
[0046] A machining fixture for a rock drill cylinder also includes a lower abutment block 2. One end of the lower abutment block 2 along the width direction is fixedly connected to the side surface of the connecting plate 1 near the second groove 15. The side surface of the lower abutment block 2 near the axis of the connecting plate 1 is provided with a groove 22. The groove 22 passes through the lower abutment block 2 along the axis of the connecting plate 1. The groove 22 is used for embedding the product to be processed. The bottom of the groove 22 is used to abut against the outer wall of the product to be processed.
[0047] Reference Figure 2 and Figure 3 A machining fixture for a rock drill cylinder also includes connecting bolts 7. A plurality of first fixing holes 24 are provided at one end of the lower abutment block 2 near the connecting plate 1, and a plurality of first connecting holes 11 are distributed circumferentially around the lower abutment block 2. In this embodiment, four first connecting holes 11 are provided, and the four first fixing holes 24 are distributed at the four corners of the lower abutment block 2. The connecting plate 1 is provided with first connecting holes 11, and the number of first connecting holes 11 and connecting bolts 7 is the same as the number of first fixing holes 24 and corresponds one-to-one. The connecting bolts 7 pass through the first connecting holes 11 and are threadedly connected to the first fixing holes 24. A first groove 12 is provided on the hole wall at the end of the first connecting hole 11 away from the lower abutment block 2, and the first groove 12 is used for the head of the connecting bolt 7 to be inserted.
[0048] A machining fixture for a rock drill cylinder also includes positioning pins 8. A second mounting hole 25 is provided at one end of the lower abutment block 2 near the connecting plate 1. Several second mounting holes 25 are provided, spaced apart circumferentially along the lower abutment block 2. In this embodiment, three second mounting holes 25 are provided, with one second mounting hole 25 between two adjacent first fixing holes 24. The number of positioning pins 8 is the same as the number of second mounting holes 25 and corresponds one-to-one. One end of the positioning pin 8 is coaxially embedded in the second mounting hole 25, and the outer wall of the positioning pin 8 is press-fitted with the second mounting hole 25. Positioning holes 13 are provided on the side surface of the connecting plate 1 near the lower abutment block 2. The number of positioning holes 13 is the same as the number of positioning pins 8 and corresponds one-to-one. The positioning holes 13 are used for embedding the positioning pins 8. A first chamfer 81 is provided on the outer periphery of the end of the positioning pin 8 away from the second mounting hole 25, and the first chamfer 81 is used to abut against the wall of the positioning hole 13.
[0049] Reference Figure 1 and Figure 4A machining tool for a rock drill cylinder also includes a connecting column 3. The lower abutment block 2 has mounting seats 21 fixedly connected to both ends along the length direction of the lower abutment block 2. The mounting seat 21 has a first mounting hole 211 at one end near the axis of the connecting plate 1. The number of connecting columns 3 is the same as the number of mounting seats 21 and they correspond one-to-one. One end of the connecting column 3 is threaded into the first mounting hole 211.
[0050] Reference Figure 1 and Figure 3 A machining fixture for a rock drill cylinder also includes abutment bolts 6. The groove 22 has several third mounting holes 23 on both sides of the groove wall along the length of the lower abutment block 2. In this embodiment, two third mounting holes 23 are provided on one side and three on the other side. The number of abutment bolts 6 is the same as the number of third mounting holes 23 and corresponds one-to-one. The abutment bolts 6 are threaded into the third mounting holes 23 and abut against the outer wall of the product to be processed.
[0051] Reference Figure 1 and Figure 4 A machining fixture for a rock drill cylinder also includes an upper abutment block 4, a connecting nut 5, and a washer 9. The upper abutment block 4 is located on the side of the lower abutment block 2 near the groove 22. The upper abutment block 4 is used to abut against the surface of the product to be processed away from the bottom of the groove 22. The upper abutment block 4 has a third connecting hole 41 on each side along its length. The two third connecting holes 41 correspond to two connecting posts 3 respectively. The connecting posts 3 are coaxially slidably embedded in the third connecting holes 41, and the outer wall of the connecting post 3 is in contact with the hole wall of the third connecting hole 41. The number of connecting nuts 5 and washers 9 is the same as the number of connecting posts 3 and they correspond one-to-one. The washer 9 is sleeved on the outer circumference of the connecting post 3. The surface of the washer 9 near the upper abutment block 4 is in contact with the surface of the upper abutment block 4 away from the lower abutment block 2. The connecting nut 5 is threaded to the side of the connecting post 3 away from the mounting base 21. The connecting nut 5 abuts against the surface of the washer 9 away from the upper abutment block 4.
[0052] The implementation principle of a rock drill cylinder processing fixture according to an embodiment of this application is as follows: the product to be processed is embedded in the groove 22, so that one end of the product to be processed abuts against the connecting plate 1, and the various abutting bolts 6 abut against the outer wall of the product to be processed. The upper abutting block 4 is slid so that the upper abutting block 4 abuts against the outer wall of the product to be processed. The connecting nut 5 is rotated so that the connecting nut 5 abuts against the washer 9, thereby clamping the product to be processed by the upper abutting block 4 and the lower abutting block 2, and fixing the product to be processed.
[0053] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A rock drill cylinder processing tooling, characterized in that: It includes a connecting plate (1), a lower abutment block (2), a connecting post (3), and an upper abutment block (4); one side of the connecting plate (1) is used to connect to a driving source; the lower abutment block (2) is connected to the other side of the connecting plate (1); the lower abutment block (2) is used to abut against one side of the product to be processed; one end of the connecting post (3) is connected to the lower abutment block (2); the upper abutment block (4) is slidably connected to the connecting post (3); the sliding direction of the upper abutment block (4) is parallel to the axial direction of the connecting post (3); the upper abutment block (4) is used to abut against the side of the product to be processed away from the lower abutment block (2).
2. The rock drill cylinder processing tooling as claimed in claim 1, characterized in that: It also includes a connecting nut (5); there are two connecting posts (3); the two connecting posts (3) are symmetrically distributed along the direction perpendicular to the axis of the connecting plate (1); the upper abutment block (4) is provided with a third connecting hole (41); the connecting posts (3) are coaxially slidably embedded in the third connecting hole (41); the connecting nut (5) is threaded to the connecting post (3); the connecting nut (5) abuts against the side surface of the upper abutment block (4) away from the lower abutment block (2).
3. The rock drill cylinder machining tooling fixture according to claim 2, characterized in that: The lower abutment block (2) is provided with a first mounting hole (211) on the side near the upper abutment block (4); the number of the first mounting holes (211) is the same as the number of the connecting posts (3) and they correspond one-to-one; one end of the connecting post (3) is threaded into the first mounting hole (211).
4. The rock drill cylinder machining tooling fixture according to claim 1, characterized in that: The lower abutment block (2) has a groove (22) on the side near the upper abutment block (4); the groove (22) extends through the lower abutment block (2) on the side away from the connecting plate (1); the groove (22) is used for embedding the product to be processed.
5. The rock drill cylinder machining tooling fixture according to claim 4, characterized in that: It also includes abutment bolts (6); a third mounting hole (23) is provided at the groove wall of the groove (22); the abutment bolts (6) are threaded into the third mounting hole (23) and abut against the outer wall of the product to be processed.
6. The rock drill cylinder machining tooling fixture according to claim 5, characterized in that: The third mounting hole (23) is provided in several ways; the third mounting hole (23) is divided into two groups; the two groups of the third mounting hole (23) are respectively located on both sides of the groove wall of the groove (22) perpendicular to the axis of the connecting plate (1); the number of the abutting bolts (6) is the same as the number of the third mounting holes (23) and corresponds one to one.
7. The rock drill cylinder machining tooling fixture according to claim 1, characterized in that: It also includes a connecting bolt (7); the lower abutment block (2) is provided with a first fixing hole (24) at one end near the connecting plate (1); the connecting plate (1) is provided with a first connecting hole (11); the connecting bolt (7) passes through the first connecting hole (11) and is threadedly connected to the first fixing hole (24).
8. The rock drill cylinder machining tooling fixture according to claim 7, characterized in that: The first connecting hole (11) has a first groove (12) at the end of the hole away from the lower abutment block (2); the first groove (12) is used for the head of the connecting bolt (7) to be inserted.
9. The rock drill cylinder machining tooling fixture according to claim 7, characterized in that: It also includes a positioning post (8); one end of the positioning post (8) is connected to the end of the lower abutment block (2) near the connecting plate (1); the connecting plate (1) is provided with a positioning hole (13); the positioning hole (13) is used for the positioning post (8) to be inserted.
10. The rock drill cylinder processing tooling as claimed in claim 9, characterized in that: The positioning column (8) is provided with a first chamfer (81) on the outer periphery of one end away from the lower abutting block (2); the first chamfer (81) is used for abutting with the hole wall of the positioning hole (13).