A car controller bracket processing device
By designing a processing device for an automotive controller bracket with a bladder and a linkage spring, the problems of complex operation and low efficiency of traditional hydraulic presses were solved, achieving stable cutting of workpieces and automatic cleaning of excess material, thus improving processing efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KUNSHAN SINCERELY TO A PRECISION METAL MOLD LTD CO
- Filing Date
- 2025-07-24
- Publication Date
- 2026-06-30
AI Technical Summary
When processing automotive controller brackets using traditional hydraulic presses, the operation is complex and the safety is low. After cutting, residual material is easily stuck in the inner cavity of the mold, requiring manual cleaning, which is inefficient.
A processing device for an automotive controller bracket, comprising a fixing mechanism and a cutting mechanism, was designed. The device utilizes the elastic force of the bladder and the linkage spring to achieve stable fixation of the workpiece, and uses gas from the bladder and the nozzle to blow away excess material, thereby reducing manual operation.
It improves the cutting stability of the workpiece, reduces the need for manual cleaning of the mold cavity, increases work efficiency, and reduces labor.
Smart Images

Figure CN224424978U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive controller bracket processing technology, specifically to an automotive controller bracket processing device. Background Technology
[0002] The vehicle controller is the core component of the vehicle's electronic system. It is responsible for managing and controlling the operating status of various systems and components of the vehicle to achieve safe, efficient and comfortable operation.
[0003] The bracket used on the car controller serves to effectively support and fix the controller. However, the bracket is cut using hydraulics during processing. Traditional hydraulic presses are simple to operate, but require many manual steps, resulting in lower safety. Furthermore, after cutting, residual material can get stuck in the inner cavity of the cutting die, requiring frequent manual cleaning, which is very inconvenient and inefficient.
[0004] Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. Utility Model Content
[0005] The purpose of this utility model is to provide an automotive controller bracket processing device that can effectively solve the above-mentioned technical problems.
[0006] To achieve the purpose of this utility model, the following technical solution is adopted:
[0007] An automotive controller bracket processing device includes: a machine base; a fixing mechanism for fixing the workpiece; and a cutting mechanism for cutting the workpiece.
[0008] The cutting mechanism includes: a fixed frame fixedly mounted on the machine base; a movable plate slidably mounted on the fixed frame; a second cylinder that drives the movable plate to move; a cutting abrasive fixedly mounted on the bottom of the movable plate; a fixed tube fixedly mounted inside the cutting abrasive; a movable rod that passes through the fixed tube; a first piston fixedly mounted on the top end of the movable rod; a connecting plate fixedly mounted on the bottom end of the movable rod; and a bladder fixedly mounted between the first piston and the fixed tube.
[0009] Furthermore, the cutting mechanism also includes: an annular tube fixedly installed inside the cutting abrasive; an air guide tube connecting the annular tube and the bladder; a nozzle hinged to the bottom of the annular tube; and a connecting pipe connecting the nozzle and the annular tube.
[0010] Furthermore, the cutting mechanism also includes: an air collecting pipe inserted into and installed on the fixed pipe; a connecting rod installed through the air collecting pipe; a second piston fixedly installed at one end of the connecting rod; a return spring for driving the second piston to reset; and a connecting rod hinged to the other end of the connecting rod; the connecting rod and the nozzle are hinged to each other.
[0011] Furthermore, the fixing mechanism includes: a first cylinder fixedly installed on the machine base; and a clamping plate fixedly installed on the movable end of the first cylinder.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] This utility model discloses a car controller bracket processing device. Through the elastic force of the bladder and the linkage spring, a downward pushing force can be applied to the linkage plate, so that the linkage plate has a certain squeezing and fixing effect on the workpiece, further improving the stability of the workpiece. Attached Figure Description
[0014] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0015] Figure 1 This is a three-dimensional schematic diagram of a car controller bracket processing device according to the present invention.
[0016] Figure 2 This is a three-dimensional schematic diagram of the cutting mold for a car controller bracket processing device according to the present invention.
[0017] Figure 3 This is a cross-sectional view of the cutting mold for a car controller bracket processing device according to this utility model.
[0018] Figure 4 This is a cross-sectional view of the annular tube of a car controller bracket processing device according to the present invention.
[0019] Figure 5 This is a cross-sectional schematic diagram of the air collection pipe of a car controller bracket processing device according to this utility model.
[0020] In the diagram: 1. Machine base; 2. First cylinder; 3. Clamping plate; 4. Fixed frame; 5. Movable plate; 6. Second cylinder; 7. Cutting mold; 8. Fixed tube; 9. First piston; 10. Movable rod; 11. Linking plate; 12. Bag body; 13. Air guide tube; 14. Annular tube; 15. Connecting tube; 16. Nozzle; 17. Air collection tube; 18. Second piston; 19. Linking rod; 20. Connecting rod; 21. Return spring. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.
[0022] In the description of this utility model, it should be understood that the terms "center," "lateral," "longitudinal," "front," "rear," "left," "right," "upper," "lower," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. When a component is referred to as being "fixed to" another component, it can be directly on the other component or there may be an intermediate component. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be an intermediate component at the same time. When a component is considered to be "set on" another component, it can be directly set on the other component or there may be an intermediate component at the same time. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only.
[0023] like Figures 1 to 5 As shown, the present invention discloses a car controller bracket processing device, comprising: a machine base 1, the top of which has a material discharge opening; a fixing mechanism for fixing the workpiece; and a cutting mechanism for cutting the workpiece.
[0024] The fixing mechanism includes: a first cylinder 2 fixedly installed on the machine base 1; and a clamping plate 3 fixedly installed on the movable end of the first cylinder 2.
[0025] The workpiece is placed on the machine base 1. At this time, the first cylinder 2 is started to drive the clamping plate 3 to move, thereby clamping and fixing the workpiece to prevent it from moving during cutting and improving the stability of the workpiece during cutting.
[0026] The cutting mechanism includes: a fixed frame 4 fixedly mounted on the machine base 1; a movable plate 5 slidably mounted on the fixed frame 4; a second cylinder 6 that drives the movable plate 5 to move, the second cylinder 6 being fixedly mounted on the fixed frame 4; a cutting abrasive 7 fixedly mounted on the bottom of the movable plate 5; a fixed tube 8 fixedly mounted inside the cutting abrasive 7; a movable rod 10 that passes through the fixed tube 8; a first piston 9 fixedly mounted on the top of the movable rod 10; a connecting plate 11 fixedly mounted on the bottom of the movable rod 10; and a bladder 12 fixedly mounted between the first piston 9 and the fixed tube 8, with a connecting spring fixedly mounted inside the bladder 12.
[0027] When cutting the workpiece, the second cylinder 6 is activated to move the movable plate 5 downwards, and the movable plate 5 moves the cutting mold 7 downwards, thereby achieving the cutting of the workpiece.
[0028] When the cutting abrasive 7 moves downward, it can drive the fixed tube 8 to move downward, which in turn can drive the connecting plate 11 to move downward. Since the connecting plate 11 first contacts the workpiece with the cutting abrasive 7, it stops moving downward after it abuts against the workpiece. At this time, the cutting abrasive 7 drives the fixed tube 8 to continue moving downward, which can drive the bladder 12 to compress and drive the connecting spring to compress.
[0029] Through the elastic force of the bladder 12 and the linkage spring, a downward pushing force can be applied to the linkage plate 11, so that the linkage plate 11 has a certain squeezing and fixing effect on the workpiece, further improving the stability of the workpiece.
[0030] After the cutting die 7 finishes cutting, the first piston 9 moves downward due to the elastic force of the bladder 12 and the linkage spring. The first piston 9 moves the movable rod 10 downward, and the movable rod 10 moves the linkage plate 11 downward. At this time, the linkage plate 11 pushes out the remaining material cut inside the cutting die 7, so that the remaining material falls into the machine base 1 through the material leakage opening for collection. This saves on manual operation, greatly improves efficiency, and reduces the amount of manual labor.
[0031] The cutting mechanism also includes: an annular tube 14 fixedly installed inside the cutting abrasive 7; an air guide tube 13 connecting the annular tube 14 and the bladder 12; a nozzle 16 hinged to the bottom of the annular tube 14; and a connecting tube 15 connecting the nozzle 16 and the annular tube 14.
[0032] When the capsule 12 is compressed, the gas inside the capsule 12 can be transported to the annular pipe 14 through the air guide pipe 13, and then transported to the nozzle 16 through the connecting pipe 15 to be ejected, thereby blowing off the cutting waste on the inner wall of the cutting mold 7, preventing the cutting waste from adhering to the inner wall of the cutting mold 7 and affecting the cutting accuracy.
[0033] The cutting mechanism also includes: an air collecting pipe 17 inserted and installed on the fixed pipe 8; a connecting rod 19 installed through the air collecting pipe 17; a second piston 18 fixedly installed at one end of the connecting rod 19; a return spring 21 that drives the second piston 18 to return to its original position, with one end of the return spring 21 fixedly connected to the second piston 18 and the other end fixedly connected to the inner wall of the air collecting pipe 17; and a connecting rod 20 hingedly installed at the other end of the connecting rod 19; the connecting rod 20 and the nozzle 16 are hinged to each other.
[0034] When the first piston 9 moves upward, it can compress the gas in the fixed tube 8, causing the gas to enter the gas collecting tube 17, thereby driving the second piston 18 to slide in the gas collecting tube 17. The second piston 18 drives the connecting rod 19 to move, the connecting rod 19 drives the connecting rod 20 to move, and the connecting rod 20 drives the nozzle 16 to deflect, thereby expanding the spray range of the nozzle 16 and improving the effect on the cutting mold 7.
[0035] Working principle: When cutting the workpiece, the second cylinder 6 is activated, causing the movable plate 5 to move downwards. The movable plate 5 then moves the cutting die 7 downwards, thus cutting the workpiece. As the cutting die 7 moves downwards, it drives the fixed tube 8 downwards, which in turn drives the connecting plate 11 downwards. Since the connecting plate 11 first contacts the workpiece with the cutting die 7, it stops moving downwards after it abuts against the workpiece. At this point, the cutting die 7 drives the fixed tube 8 to continue moving downwards, which in turn compresses the bladder 12 and the connecting spring. Through the elastic force of the bladder 12 and the connecting spring, the connecting spring is compressed. The plate 11 applies a downward thrust, which causes the connecting plate 11 to have a certain squeezing and fixing effect on the workpiece, further improving the stability of the workpiece. After the cutting abrasive 7 is cut, the first piston 9 can be driven to move downward through the elastic force of the bladder 12 and the connecting spring. The first piston 9 drives the movable rod 10 to move downward, and the movable rod 10 drives the connecting plate 11 to move downward. At this time, the connecting plate 11 pushes out the remaining material cut inside the cutting abrasive 7, so that the remaining material falls into the machine base 1 through the material leakage opening for collection, thereby saving the manual operation part, greatly improving efficiency, and reducing the amount of manual labor.
[0036] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0037] It should be understood that those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.
Claims
1. A processing device for an automotive controller bracket, characterized in that, include: Machine (1); A fixing mechanism for securing workpieces; A cutting mechanism for cutting workpieces; The cutting mechanism includes: a fixed frame (4) fixedly installed on the machine base (1); a movable plate (5) slidably installed on the fixed frame (4); a second cylinder (6) that drives the movable plate (5) to move; a cutting abrasive (7) fixedly installed at the bottom of the movable plate (5); a fixed tube (8) fixedly installed inside the cutting abrasive (7); a movable rod (10) installed through the fixed tube (8); a first piston (9) fixedly installed at the top of the movable rod (10); a connecting plate (11) fixedly installed at the bottom of the movable rod (10); and a bladder (12) fixedly installed between the first piston (9) and the fixed tube (8).
2. The automotive controller bracket processing device as described in claim 1, characterized in that, The cutting mechanism further includes: an annular tube (14) fixedly installed in the cutting abrasive (7); an air guide tube (13) connecting the annular tube (14) and the bladder (12); a nozzle (16) hinged to the bottom of the annular tube (14); and a connecting tube (15) connecting the nozzle (16) and the annular tube (14).
3. The automotive controller bracket processing device as described in claim 2, characterized in that, The cutting mechanism further includes: an air collection pipe (17) inserted into and installed on the fixed pipe (8); a connecting rod (19) installed through the air collection pipe (17); a second piston (18) fixedly installed at one end of the connecting rod (19); a return spring (21) that drives the second piston (18) to reset; and a connecting rod (20) hinged to the other end of the connecting rod (19); the connecting rod (20) and the nozzle (16) are hinged to each other.
4. The automotive controller bracket processing device as described in claim 1, characterized in that, The fixing mechanism includes: a first cylinder (2) fixedly installed on the machine base (1); and a clamping plate (3) fixedly installed on the movable end of the first cylinder (2).