A high-pressure glazing machine

Abstract

This utility model discloses a high-pressure glazing machine, including a main outer shell, a secondary outer shell mounted on the left side of the main outer shell by bolts; a pump body is installed inside the secondary outer shell, and a motor is mounted on the bottom inside the main outer shell by bolts. The motor drives the pump body through a gearbox. The pump body is fixedly mounted on the top of a first mounting plate, which is fixedly connected to the bottom inside the secondary outer shell by a support frame; the pump body has an inlet pipe that extends from inside the first mounting plate; the pump body has an outlet that connects to the inlet of a high-pressure tank, and the high-pressure tank has an outlet that connects to a high-pressure connector with a valve installed on it; this high-pressure glazing machine, through reasonable structural design and intelligent control, can achieve efficient, stable, and uniform glazing operations, improve production efficiency and product quality, reduce labor costs and labor intensity, and meet the high precision and high efficiency requirements of modern industrial production for glazing processes.

Description

Technical Field

[0001] This utility model relates to the field of glazing technology, and in particular to a high-pressure glazing machine. Background Technology

[0002] In industries such as ceramics, sanitary ware, and building materials, glazing is an important production process. Its purpose is to evenly coat the surface of an object with a layer of glaze to improve the product's aesthetics, wear resistance, corrosion resistance, and other properties. Traditional glazing methods have some drawbacks, such as low efficiency due to manual glazing and difficulty in ensuring the uniformity and stability of the glaze layer, which can easily lead to inconsistent thickness, missed areas, and other problems that affect product quality.

[0003] With the development of industrial automation, some simple glazing equipment has emerged. However, these devices often suffer from problems such as unreasonable structural design, unstable pressure control, and inconvenient operation. For example, the glaze delivery system of some equipment cannot accurately control the flow and pressure, resulting in poor glazing effects; maintenance and repair of the equipment are inconvenient, requiring a lot of time and manpower; and they lack intelligent control functions, making it impossible to flexibly adjust according to different product needs.

[0004] Therefore, a high-pressure glazing machine needs to be designed. Utility Model Content

[0005] The purpose of this invention is to provide a high-pressure glazing machine to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the main technical solutions adopted by this utility model include:

[0007] A high-pressure glazing machine includes a main housing, and a secondary housing is bolted to the left side of the main housing;

[0008] The pump body is installed inside the secondary housing, and a motor is installed at the bottom of the main housing by bolts. The motor drives the pump body through a gearbox. The pump body is fixedly installed on the top of the first mounting plate, and the first mounting plate is fixedly connected to the bottom of the secondary housing by a support frame.

[0009] The pump body has an inlet pipe connected to its inlet, and the pump body's oil inlet is connected to the outlet pipe of the pump body's oil filling cup. The pump body's oil filling cup is fixedly installed on the top of the left side wall of the inclined surface, and the inlet pipe passes through the inside of the first mounting plate.

[0010] The outlet of the pump body is connected to the inlet of the high-pressure tank, and the outlet of the high-pressure tank is connected to a high-pressure connector, on which a valve is installed.

[0011] A second mounting plate is fixedly mounted above the first mounting plate via the pump body side plate, and the high-pressure tank passes through the middle of the second mounting plate.

[0012] Preferably, the top of the main housing is provided with a slope, and an intelligent controller is installed in the middle of the slope, the intelligent controller controlling the start and stop of the motor.

[0013] Preferably, a pressure sensor is installed on the top of the high-pressure tank, and the pressure sensor is electrically connected to the intelligent controller.

[0014] Preferably, a power switch and a power indicator light are installed on the top of the inclined surface, and the power switch and power indicator light are electrically connected to the intelligent controller.

[0015] Preferably, the bottom of both the main housing and the secondary housing are equipped with self-locking casters, and a handle is fixedly installed on the right side wall of the main housing.

[0016] Preferably, the electrical box door is installed in the middle of the main housing via a hinge.

[0017] This utility model has at least the following beneficial effects:

[0018] This high-pressure glazing machine:

[0019] Through reasonable structural design and intelligent control, efficient, stable and uniform glazing operations can be achieved, improving production efficiency and product quality, reducing labor costs and labor intensity, and meeting the high precision and high efficiency requirements of modern industrial production for glazing processes.

[0020] Easy installation and maintenance: The main casing and the secondary casing are connected by bolts. The electrical box door is located in the middle of the main casing, which facilitates the installation, maintenance and repair of various internal components of the equipment, reducing the difficulty and cost of equipment maintenance.

[0021] Flexible power control: The motor drives the pump body through the gearbox, and the pump body speed can be flexibly adjusted to meet the diverse needs of different glazing processes for glaze delivery volume and pressure.

[0022] High-efficiency glaze delivery: The pump body can simultaneously draw in water and glaze and deliver it to the high-pressure tank. The pump body's oil cup is installed in a reasonable position, making it convenient to add oil. In addition, the liquid inlet pipe is arranged in a neat manner, which improves the efficiency of glaze delivery and the utilization rate of equipment space.

[0023] Stable glazing effect: The high-pressure tank pressurizes the glaze liquid, and the pressure sensor and intelligent controller realize automatic pressure adjustment to ensure that the pressure of the glaze liquid sprayed from the high-pressure connector is stable, thereby improving the glazing effect and uniformity.

[0024] Intelligent operation and management: The intelligent controller controls the motor start and stop, and is equipped with a power switch and power indicator light on the sloping top. It is easy to operate and ergonomic, which facilitates the overall operation and management of the equipment.

[0025] Easy to move: The equipment is equipped with self-locking casters and handles at the bottom, making it easy to move to different work locations and improving the flexibility and scope of operation. Attached Figure Description

[0026] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0027] Figure 1 This is a schematic diagram of the structure of this utility model;

[0028] Figure 2 This is a side view of the present invention.

[0029] Explanation of icon numbers:

[0030] 100. Main casing; 110. Sloping surface; 120. Intelligent controller; 130. Power switch; 131. Power indicator light; 140. Self-locking caster wheel; 150. Handle; 160. Electrical control box door; 200. Secondary casing; 210. Pump body; 211. Inlet pipe; 220. First mounting plate; 221. Support frame; 230. Gearbox; 231. Motor; 240. Pump body side plate; 241. Second mounting plate; 250. High-pressure tank; 251. High-pressure connector; 252. Valve; 260. Pump body filler cup; 270. Pressure sensor. Detailed Implementation

[0031] The following will describe in detail the implementation of this application with reference to the accompanying drawings and embodiments, so that the implementation process of how this application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0032] Please refer to Figures 1 to 2As shown in the embodiment of this utility model, a high-pressure glazing machine includes a main housing 100, and a secondary housing 200 is bolted to the left side of the main housing 100. A pump body 210 is installed inside the secondary housing 200, and a motor 231 is bolted to the bottom inside the main housing 100. The motor 231 drives the pump body 210 through a gearbox 230. The pump body 210 is fixedly installed on the top of a first mounting plate 220, and the first mounting plate 220 is fixedly connected to the bottom inside the secondary housing 200 through a support frame 221. By using bolts to connect the main housing 100 and the secondary housing 200, the installation and disassembly process is simplified, creating convenient conditions for the installation, maintenance, and repair of various components inside the equipment. The motor 231 drives the pump body 210 through the gearbox 230, allowing the key parameters such as the speed of the pump body 210 to be flexibly adjusted to meet the diverse needs of glazing processes. The pump body 210 is fixed to the top of the first mounting plate 220, and the first mounting plate 220 is connected to the bottom of the secondary housing 200 through the support frame 221. This structure stably supports the pump body 210, effectively reduces the vibration generated when the pump body is working, and ensures operational stability.

[0033] The pump body 210 has an inlet connected to a liquid inlet pipe 211, and the oil inlet of the pump body 210 is connected to the outlet pipe of the pump body oiling cup 260. The pump body oiling cup 260 is fixedly installed on the top of the left side wall of the inclined plane 110. The liquid inlet pipe 211 extends from the inside of the first mounting plate 220. The connection between the pump body 210 inlet and the liquid inlet pipe 211 allows for the smooth intake of water and glaze liquid. The pump body oiling cup 260, installed on the top of the left side wall of the inclined plane 110, cleverly utilizes the equipment space to add oil to the pump body 210, improving the durability of the pump body 210. The liquid inlet pipe 211 extends from the inside of the first mounting plate 220, making the pipeline layout more neat and orderly, and saving limited internal equipment space.

[0034] The outlet of the pump body 210 is connected to the inlet of the high-pressure tank 250, and the outlet of the high-pressure tank 250 is connected to a high-pressure connector 251. The high-pressure connector 251 has at least six connectors arranged at equal angles, and valves 252 are installed on each connector. The pump body 210 delivers the glaze to the high-pressure tank 250, which stores and pressurizes the glaze, ensuring that the glaze sprayed from the high-pressure connector 251 has a higher pressure, significantly improving the glazing effect and uniformity. The valves 252 installed on the high-pressure connector 251 can precisely control the spraying action and amount of glaze, greatly facilitating the control of the glazing operation process.

[0035] A second mounting plate 241 is fixedly installed above the first mounting plate 220 via the pump body side plate 240. The high-pressure tank 250 passes through the middle of the second mounting plate 241. The second mounting plate 241, installed through the pump body side plate 240, provides reliable support and precise positioning for the high-pressure tank 250, ensuring that the high-pressure tank 250 remains stable during equipment operation. The fact that the high-pressure tank 250 passes through the middle of the second mounting plate 241 further enhances the stability of its installation.

[0036] The top of the main housing 100 has a slope 110, and an intelligent controller 120 is installed in the middle of the slope 110. The intelligent controller 120 controls the start and stop of the motor 231. The slope 110 on the top of the main housing 100, with the intelligent controller 120 installed in the middle, conforms to ergonomic principles, making it convenient for operators to view data and perform operations. The intelligent controller 120's control over the start and stop of the motor 231 realizes intelligent management of the equipment's power source, improving operational convenience.

[0037] A pressure sensor 270 is installed on the top of the high-pressure tank 250. The pressure sensor 270 is electrically connected to the intelligent controller 120. The pressure sensor 270 monitors the pressure inside the high-pressure tank 250 in real time and feeds back the pressure signal to the intelligent controller 120. The intelligent controller 120 then controls the motor 231 and other components accordingly to achieve automatic adjustment and monitoring of the pressure inside the high-pressure tank 250, effectively ensuring the stability and safety of the glazing process.

[0038] A power switch 130 and a power indicator light 131 are installed on the top of the inclined surface 110. The power switch 130 and the power indicator light 131 are electrically connected to the intelligent controller 120. The power switch 130 is used for the normal start-up and shutdown operation of the equipment.

[0039] Both the main housing 100 and the secondary housing 200 are equipped with self-locking casters 140 at their bottoms. A handle 150 is fixedly installed on the right side wall of the main housing 100. The self-locking casters 140 at the bottoms of the main housing 100 and the secondary housing 200 provide the equipment with good mobility, allowing for flexible adjustment of the equipment position as needed, while the self-locking function ensures the stability of the equipment during operation. The handle 150 installed on the right side wall of the main housing 100 facilitates the operator in pushing the equipment, significantly improving the ease of movement.

[0040] An electrical control door 160 is hinged to the middle of the main housing 100. The hinged electrical control door 160 allows for easy and convenient opening and closing, greatly facilitating the inspection, maintenance, and replacement of internal components and improving equipment maintainability.

[0041] Working principle of high-pressure glazing machine:

[0042] Power drive: After the power switch 130 is turned on, the intelligent controller 120 controls the motor 231 to operate. The motor 231 transmits power to the pump body 210 through the gearbox 230, causing the pump body 210 to start working. The gearbox 230 can adjust the speed of the pump body 210 according to actual needs to meet different glazing requirements.

[0043] Glaze delivery: The pump body 210 is connected to the inlet pipe 211. When the pump body 210 is working, it generates suction, which can smoothly draw in the mixture of water and glaze, and then pressurize it into the high-pressure tank 250 through the outlet of the pump body 210. The pump body oil cup 260 is fixedly installed on the top of the left side wall of the inclined plane 110. This installation method facilitates the flow of oil to the oil inlet of the pump body 210 by gravity, and also makes it convenient to replace the pump body oil cup 260.

[0044] Pressure control: A pressure sensor 270 installed on the top of the high-pressure tank 250 monitors the pressure inside the tank in real time and transmits the pressure signal to the intelligent controller 120. When the pressure reaches the set value, the intelligent controller 120 controls the motor 231 to reduce its speed or stop operating to prevent the pressure from becoming too high; when the pressure is lower than the set value, the intelligent controller 120 controls the motor 231 to increase its speed, increasing the liquid supply of the pump body 210, so that the pressure inside the high-pressure tank 250 remains stable.

[0045] Glazing operation: Open valve 252 on high-pressure connector 251. The high-pressure glaze in high-pressure tank 250 is sprayed out through high-pressure connector 251 to glaze the object to be glazed. This ensures that the glaze is sprayed evenly on the surface of the object.

[0046] Equipment Movement and Maintenance: Self-locking casters 140 installed at the bottom of the main casing 100 and secondary casing 200 facilitate equipment movement, allowing the equipment to be easily moved to the location requiring glazing. Once in position, the equipment can be secured using the self-locking function. A handle 150 on the right side wall of the main casing 100 facilitates pushing the equipment. An electrical control door 160, hinged in the middle of the main casing 100, allows personnel to easily inspect and maintain internal components such as the motor 231, pump 210, and high-pressure tank 250.

[0047] In summary, this high-pressure glazing machine:

[0048] Through reasonable structural design and intelligent control, efficient, stable and uniform glazing operations can be achieved, improving production efficiency and product quality, reducing labor costs and labor intensity, and meeting the high precision and high efficiency requirements of modern industrial production for glazing processes.

[0049] Easy installation and maintenance: The main housing 100 and the secondary housing 200 are connected by bolts. The main housing 100 has an electrical box door 160 in the middle, which facilitates the installation, maintenance and repair of various internal components of the equipment, reducing the difficulty and cost of equipment maintenance.

[0050] Flexible power control: The motor 231 drives the pump body 210 through the gearbox 230, which can flexibly adjust the pump body speed to meet the diverse needs of different glazing processes for glaze delivery volume and pressure.

[0051] High-efficiency glaze liquid delivery: The pump body 210 can simultaneously draw in water and glaze liquid and deliver it to the high-pressure tank 250. The pump body oil cup 260 is installed in a reasonable position, which is convenient for adding machine oil. In addition, the liquid inlet pipe 211 is arranged in a neat manner, which improves the efficiency of glaze liquid delivery and the utilization rate of equipment space.

[0052] Stable glazing effect: The high-pressure tank 250 pressurizes the glaze liquid, and the pressure sensor 270 and the intelligent controller 120 realize automatic pressure adjustment to ensure that the pressure of the glaze liquid sprayed from the high-pressure connector 251 is stable, thereby improving the glazing effect and uniformity.

[0053] Intelligent operation and management: The intelligent controller 120 controls the start and stop of the motor 231, and is equipped with the power switch 130 and power indicator light 131 on the top of the inclined surface 110. The operation is convenient and ergonomic, which facilitates the overall operation and management of the equipment.

[0054] Easy to move: The equipment is equipped with self-locking casters 140 and handles 150 at the bottom, which makes it easy to move the equipment to different work locations, improving the flexibility of equipment use and the scope of operation.

[0055] Below are the model numbers of the electrical components of this high-pressure glazing machine:

[0056] Motor 231: A Y2 series three-phase asynchronous motor can be selected, such as the Y2-90L-4 model, with a power of 1.5kW, a rated voltage of 380V, and a rated speed of 1400r / min. It has high efficiency and good starting performance and is suitable for driving the pump body 210.

[0057] Gearbox 230: A WB series cycloidal pinwheel reducer, such as model WB3-87, can be selected. The reduction ratio is 87, and the input power range is between 0.75-2.2kW. It can meet the matching requirements of the selected motor and achieve precise adjustment of the pump body 210 speed.

[0058] Intelligent controller 120: Siemens S7-1200 series PLC controller, such as CPU1214CDC / DC / DC model, has powerful logic control functions and rich interfaces. It can be easily connected and communicated with motor 231, pressure sensor 270, power switch 130, power indicator 131, etc. to realize intelligent control of equipment.

[0059] Pressure sensor 270: Select MBS3000 series pressure sensor, such as MBS3000-0-10MPa-G1 / 4-A-3-1-0-0 model, with a measurement range of 0-10MPa, high accuracy, good stability, and can monitor the pressure in high pressure tank 250 in real time and transmit the signal to intelligent controller 120.

[0060] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. A high-pressure glazing machine, characterized in that, Includes: a main housing (100), and a secondary housing (200) is bolted to the left side of the main housing (100); A pump body (210) is installed inside the secondary housing (200). A motor (231) is bolted to the bottom of the interior of the main housing (100). The motor (231) drives the pump body (210) through a gearbox (230). The pump body (210) is fixedly installed on the top of the first mounting plate (220). The first mounting plate (220) is fixedly connected to the bottom of the interior of the secondary housing (200) through a support frame (221). The pump body (210) has an inlet pipe (211) connected to its inlet. The oil inlet of the pump body (210) is connected to the outlet pipe of the pump body oil cup (260). The pump body oil cup (260) is fixedly installed on the top of the left side wall of the inclined plane (110). The inlet pipe (211) passes through the inside of the first mounting plate (220). The outlet of the pump body (210) is connected to the inlet of the high-pressure tank (250), and the outlet of the high-pressure tank (250) is connected to a high-pressure connector (251), on which a valve (252) is installed. A second mounting plate (241) is fixedly mounted above the first mounting plate (220) via a pump body side plate (240), and the high-pressure tank (250) passes through the middle of the second mounting plate (241).

2. The high-pressure glazing machine according to claim 1, characterized in that: The top of the main housing (100) is provided with a slope (110), and a smart controller (120) is installed in the middle of the slope (110). The smart controller (120) controls the start and stop of the motor (231).

3. A high-pressure glazing machine according to claim 2, characterized in that: A pressure sensor (270) is installed on the top of the high-pressure tank (250), and the pressure sensor (270) is electrically connected to the intelligent controller (120).

4. A high-pressure glazing machine according to claim 2, characterized in that: A power switch (130) and a power indicator light (131) are installed on the top of the inclined surface (110), and the power switch (130) and the power indicator light (131) are electrically connected to the intelligent controller (120).

5. A high-pressure glazing machine according to claim 1, characterized in that: The bottom of both the main housing (100) and the secondary housing (200) are equipped with self-locking casters (140), and a handle (150) is fixedly installed on the right side wall of the main housing (100).

6. A high-pressure glazing machine according to claim 1, characterized in that: The electrical box door (160) is installed in the middle of the main housing (100) via a hinge.

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