A spiral groove reinforced squeezing roller core

Abstract

This utility model discloses a spiral groove reinforced squeezing roller core, including a mounting frame and a roller core. The roller core is rotatably mounted on the mounting frame, and an inner tube is fixedly mounted on the mounting frame. The inner wall of the roller core is fitted against the outer wall of the inner tube. An inlet pipe is fixedly mounted on the inner tube, and multiple sets of outlet pipes are fixedly mounted on the inner tube. The upper end of the roller core is fitted against the outlet pipes. Multiple slots corresponding to the outlet pipes are formed on the roller core. Through the relative rotation of the inner tube and the roller core, and the dynamic alignment of the outlet pipes with the slots, efficient and precise delivery of cleaning fluid is achieved. After the cleaning fluid enters the inner tube from the inlet pipe, during the rotation of the roller core, when the slot rotates to align with the outlet pipe, the second piston in the outlet pipe is opened by the water pressure of the inner tube, allowing the cleaning fluid to flow out and flow along the outer wall of the roller core. This effectively flushes away stubborn residues such as pulp fibers or electrode slurry in the spiral grooves, significantly reducing the need for downtime cleaning caused by material clogging.

Description

Technical Field

[0001] This utility model relates to the technical field of spiral groove reinforced squeezing roller cores, specifically a spiral groove reinforced squeezing roller core. Background Technology

[0002] In wet processing in fields such as papermaking, textiles, and battery electrode manufacturing, the squeezing roller core is a core dewatering component. Its performance directly determines the production line speed, key product indicators, and overall cost. For example, in high-speed papermaking, uneven dewatering of the roller surface will cause disordered fiber orientation and lead to an increase in the paper breakage rate of the finished product.

[0003] Existing spiral grooved roller cores can improve flow guiding efficiency compared to traditional roller cores, but high-fiber materials such as pulp or high-viscosity fluids such as electrode paste are easily embedded in the dead corners of the grooves, forming stubborn residues. Shutdown for disassembly and cleaning causes the production line to interrupt some effective working hours, and high-pressure water gun washing accelerates the deformation of the groove structure. Utility Model Content

[0004] The purpose of this invention is to provide a spiral groove reinforced squeezing roller core to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a spiral groove reinforced extrusion roller core, comprising a mounting frame and a roller core, wherein the roller core is rotatably mounted on the mounting frame, a toothed ring is sleeved on the roller core, a drive wheel is rotatably mounted on the mounting frame, the drive wheel is meshed with the toothed ring, an inner tube is fixedly mounted on the mounting frame, multiple sets of guide rings are fixedly mounted inside the roller core, the inner tube is located inside the roller core, the roller core is slidably engaged with the inner tube through the guide rings, and the inner wall of the roller core is fitted against the outer wall of the inner tube. An inlet pipe is fixedly installed on the inner tube, and multiple sets of outlet pipes are fixedly installed on the inner tube. The roller core is fitted with the upper end of the outlet pipe. Multiple sets of slots corresponding to the outlet pipes are opened on the roller core. A first fixing frame is fixedly installed inside the inlet pipe. A first piston is slidably sleeved on the first fixing frame. A second fixing frame is fixedly installed inside each of the multiple sets of outlet pipes. A second piston is slidably sleeved on the second fixing frame. A roller brush is rotatably installed on the mounting frame. The roller brush is fitted with the surface of the roller core.

[0006] As a further preferred embodiment of this technical solution, two sets of symmetrically distributed first springs are sleeved on the first fixed frame. The two ends of the two sets of first springs are respectively fixedly connected to the first piston and the first fixed frame. A first retaining ring is fixedly installed inside the liquid inlet pipe. The first piston is movably engaged with the first retaining ring, and the first retaining ring is located on the left side of the first piston.

[0007] As a further preferred embodiment of this technical solution, two sets of symmetrically distributed second springs are sleeved on the second fixing frame. The two ends of the two sets of second springs are respectively fixedly connected to the second piston and the second fixing frame. A second retaining ring is fixedly installed inside the liquid outlet pipe. The second piston is movably engaged with the second retaining ring, and the second retaining ring is located on the lower side of the second piston.

[0008] As a further preferred embodiment of this technical solution, a scraper brush is rotatably mounted on the mounting frame, the scraper brush is fitted to the surface of the roller brush, a gear is sleeved on the scraper brush, a rack is slidably mounted inside the mounting frame, the rack is meshed with the gear, and a cylinder is fixedly mounted inside the mounting frame, the rack is fixedly connected to the output end of the cylinder piston rod.

[0009] As a further preferred embodiment of this technical solution, two sets of slide blocks corresponding to the scraper brush are slidably mounted on the mounting frame. Two sets of lead screws corresponding to the slide blocks are provided inside the mounting frame. The two ends of the lead screws pass through the mounting frame and are rotatably connected to the mounting frame through rolling bearings. The lead screws pass through the corresponding slide blocks and are threadedly connected to the corresponding slide blocks.

[0010] As a further preferred embodiment of this technical solution, a scraper block is slidably installed inside the slide block, the scraper block can be slidably sleeved with a corresponding scraper brush, a slide rod is fixedly installed inside the slide block, and a cam is rotatably installed on the slide block, the cam being fitted with the scraper block.

[0011] As a further preferred embodiment of this technical solution, the scraper block is slidably sleeved with the slide rod, and two sets of symmetrically distributed third springs are sleeved on the slide rod, with the two ends of the third springs being fixedly connected to the scraper block and the slide block, respectively.

[0012] This utility model provides a spiral groove reinforced squeezing roller core, which has the following beneficial effects:

[0013] (1) This utility model achieves efficient and precise delivery of cleaning fluid through the relative rotation of the inner tube and the roller core and the dynamic alignment of the outlet pipe and the groove. After the cleaning fluid enters the inner tube from the inlet pipe, during the rotation of the roller core, when the groove rotates to align with the outlet pipe, the second piston in the outlet pipe is opened by the water pressure of the inner tube, allowing the cleaning fluid to flow out and flow along the outer wall of the roller core, effectively flushing away stubborn residues such as pulp fibers or electrode slurry in the spiral groove, significantly reducing the need for downtime cleaning caused by material clogging.

[0014] (2) This utility model uses a roller brush that rotates in close contact with the roller core surface to deeply clean the grooves and roller surface with the assistance of cleaning liquid, ensuring thorough removal of residues; while the scraper brush continuously scrapes off the dirt adhering to the surface of the roller brush, maintaining its cleaning efficiency; furthermore, the scraper can clean the scraper brush, forming a multi-stage self-cleaning cycle. This integrated cleaning mechanism greatly improves the online cleaning efficiency of the roller core, effectively avoids damage to the groove structure caused by high-pressure water gun washing, significantly extends the equipment maintenance cycle and improves the effective working time utilization rate of the production line. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of the roller core of this utility model;

[0017] Figure 3 For the present utility model Figure 2 Enlarged view of the structure at point A;

[0018] Figure 4 This is a schematic diagram showing the structural separation of the roller brush and the mounting bracket of this utility model;

[0019] Figure 5 For the present utility model Figure 4 Enlarged view of the structure at point -B;

[0020] In the diagram: 1. Mounting frame; 2. Roller core; 3. Inner tube; 4. Guide ring; 5. Inlet pipe; 6. Outlet pipe; 7. First fixing frame; 8. First retaining ring; 9. First piston; 10. First spring; 11. Second fixing frame; 12. Second retaining ring; 13. Second piston; 14. Second spring; 15. Gear ring; 16. Drive wheel; 17. Roller brush; 18. Scraper brush; 19. Slide seat; 20. Lead screw; 21. Slide rod; 22. Third spring; 23. Scraper block; 24. Cam; 25. Gear; 26. Rack; 27. Cylinder; 28. Groove. Detailed Implementation

[0021] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0022] This utility model provides a technical solution: such as Figure 1 , Figure 2 and Figure 3As shown in this embodiment, a spiral groove reinforced squeezing roller core includes a mounting frame 1 and a roller core 2. The roller core 2 is rotatably mounted on the mounting frame 1. A toothed ring 15 is sleeved on the roller core 2. A drive wheel 16 is rotatably mounted on the mounting frame 1, and the drive wheel 16 meshes with the toothed ring 15. An inner tube 3 is fixedly mounted on the mounting frame 1. Multiple sets of guide rings 4 are fixedly mounted inside the roller core 2. The inner tube 3 is located inside the roller core 2. The roller core 2 is slidably engaged with the inner tube 3 through the guide rings 4. The inner wall of the roller core 2 is fitted to the outer wall of the inner tube 3. A liquid inlet pipe 5 is fixedly mounted on the inner tube 3. Multiple sets of... The liquid outlet pipe 6 is fitted with the upper end of the roller core 2. Multiple sets of slots 28 corresponding to the liquid outlet pipe 6 are opened on the roller core 2. A first fixing frame 7 is fixedly installed inside the liquid inlet pipe 5, and a first piston 9 is slidably sleeved on the first fixing frame 7. Second fixing frames 11 are fixedly installed inside each of the multiple sets of liquid outlet pipes 6, and second pistons 13 are slidably sleeved on the second fixing frames 11. A roller brush 17 is rotatably mounted on the mounting frame 1, and the roller brush 17 is fitted with the surface of the roller core 2. Two sets of symmetrically distributed first springs 10 are sleeved on the first fixing frame 7, and the two ends of the two sets of first springs 10 are respectively connected to… The first piston 9 and the first fixed bracket 7 are fixedly connected. A first retaining ring 8 is fixedly installed inside the inlet pipe 5. The first piston 9 and the first retaining ring 8 are movably engaged. The first retaining ring 8 is located to the left of the first piston 9. Two sets of symmetrically distributed second springs 14 are sleeved on the second fixed bracket 11. The two ends of the two sets of second springs 14 are fixedly connected to the second piston 13 and the second fixed bracket 11, respectively. A second retaining ring 12 is fixedly installed inside the outlet pipe 6. The second piston 13 and the second retaining ring 12 are movably engaged. The second retaining ring 12 is located below the second piston 13. The cleaning fluid enters the fixed bracket 7 through the inlet pipe 5. When the roller core 2 rotates under the drive of the drive wheel 16 and the toothed ring 15, the groove 28 on it periodically aligns with the liquid outlet pipe 6 on the inner tube 3. At the moment the groove 28 aligns, the hydraulic pressure in the inner tube 3 pushes the second piston 13 inside the liquid outlet pipe 6 to overcome the resistance of the second spring 14 and move upward, opening the channel. The cleaning liquid is sprayed out from the liquid outlet pipe 6 and guided to the outer wall of the roller core 2 through the groove 28. The roller core 2 continues to rotate, and the sprayed cleaning liquid evenly covers the roller surface and penetrates into the spiral groove under the centrifugal force and the groove guidance, powerfully flushing and dissolving the high fiber material or high viscosity slurry residue embedded in the dead corner of the groove.

[0023] like Figure 4 and Figure 5As shown, a scraper brush 18 is rotatably mounted on the mounting frame 1, and the scraper brush 18 is fitted to the surface of the roller brush 17. A gear 25 is sleeved on the scraper brush 18. A rack 26 is slidably mounted inside the mounting frame 1, and the rack 26 meshes with the gear 25. A cylinder 27 is fixedly mounted inside the mounting frame 1, and the rack 26 is fixedly connected to the output end of the piston rod of the cylinder 27. Two sets of slide seats 19 corresponding to the scraper brush 18 are slidably mounted on the mounting frame 1. Two sets of lead screws 20 corresponding to the slide seats 19 are provided inside the mounting frame 1. The two ends of the lead screws 20 pass through the mounting frame 1 and are rotatably connected to the mounting frame 1 through rolling bearings. The lead screws 20 pass through the corresponding slide seats 19 and are threadedly connected to the corresponding slide seats 19. A scraper block 23 is slidably installed, which can be slidably sleeved with the corresponding scraper brush 18. A slide rod 21 is fixedly installed inside the slide base 19. A cam 24 is rotatably installed on the slide base 19. The cam 24 is fitted with the scraper block 23. The scraper block 23 is slidably sleeved with the slide rod 21. Two sets of symmetrically distributed third springs 22 are sleeved on the slide rod 21. The two ends of the third springs 22 are fixedly connected to the scraper block 23 and the slide base 19, respectively. The roller brush 17, which rotates synchronously with the roller core 2, is closely attached to the outer surface of the roller core 2. When wetted by the cleaning liquid, its bristles penetrate into the groove for physical scrubbing, working together to remove stubborn residues and prevent secondary adhesion. The dirt adhering to the surface of the rotating roller brush 17 is scraped off in real time by the scraper brush 18 that is attached to it. The scraping angle of the scraper brush 18 is controlled by the cylinder 27 driving the rack 26 and adjusting the gear 25 to ensure optimal contact pressure. The working side of the scraper brush 18 can be switched by the cylinder 27 driving the rack 26 and sliding the gear 25. When the side of the scraper brush 18 that has been used is switched to correspond with the slide 19, the screw 20 of the mounting bracket 1 drives the slide 19 to move the scraper block 23 on the mounting bracket 1. The debris adhering to the scraper brush 18 is removed by the scraper block 23 in the slide 19. The cam 24 on the slide 19 rotates to push the scraper block 23 to slide on the slide rod 21. With the help of the third spring 22, the scraper block 23 vibrates on the slide 19, shaking off the impurities cleaned from the scraper brush 18, forming a continuous online self-cleaning closed loop.

[0024] This utility model provides a spiral groove reinforced squeezing roller core, the specific working principle of which is as follows: Cleaning fluid enters the fixed inner tube 3 through the inlet pipe 5. When the roller core 2 rotates under the drive of the drive wheel 16 and the gear ring 15, the groove 28 on it periodically aligns with the outlet pipe 6 on the inner tube 3. At the moment of alignment, the hydraulic pressure in the inner tube 3 compresses the second piston 13 inside the outlet pipe 6, overcoming the resistance of the second spring 14 and moving upward, opening the channel. The cleaning fluid is then sprayed out from the outlet pipe 6 and guided through the groove 28 to the outer wall of the roller core 2. As the core 2 continues to rotate, the sprayed cleaning liquid evenly covers the roller surface and penetrates into the spiral groove under the centrifugal force and groove guidance. It powerfully washes away and dissolves high-fiber materials or high-viscosity slurry residues embedded in the dead corners of the groove. The roller brush 17, which rotates synchronously with the roller core 2, is closely attached to the outer surface of the roller core 2. Under the wetting of the cleaning liquid, its bristles penetrate into the groove for physical scrubbing, working together to remove stubborn residues and prevent secondary adhesion. The dirt adhering to the surface of the rotating roller brush 17 is scraped off in real time by the scraper brush 18 that is attached to it. The scraping angle of the scraper brush 18 is controlled by the cylinder 27 driving the rack 26 and adjusting the gear 25 to ensure optimal contact pressure. The working side of the scraper brush 18 can be switched by the cylinder 27 driving the rack 26 and sliding the gear 25. When the side of the scraper brush 18 that has been used is switched to correspond with the slide 19, the screw 20 of the mounting bracket 1 drives the slide 19 to move the scraper block 23 on the mounting bracket 1. The debris adhering to the scraper brush 18 is removed by the scraper block 23 in the slide 19. The cam 24 on the slide 19 rotates to push the scraper block 23 to slide on the slide rod 21. With the help of the third spring 22, the scraper block 23 vibrates on the slide 19, shaking off the impurities cleaned from the scraper brush 18, forming a continuous online self-cleaning closed loop.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A spiral groove reinforced squeezing roller core, comprising a mounting frame (1) and a roller core (2), characterized in that: The roller core (2) is rotatably mounted on the mounting frame (1). A toothed ring (15) is sleeved on the roller core (2). A drive wheel (16) is rotatably mounted on the mounting frame (1). The drive wheel (16) meshes with the toothed ring (15). An inner tube (3) is fixedly mounted on the mounting frame (1). Multiple sets of guide rings (4) are fixedly mounted inside the roller core (2). The inner tube (3) is located inside the roller core (2). The roller core (2) is slidably engaged with the inner tube (3) through the guide rings (4). The inner wall of the roller core (2) is fitted against the outer wall of the inner tube (3). An inlet pipe (5) is fixedly mounted on the inner tube (3). (3) Multiple sets of liquid outlet pipes (6) are fixedly installed on the roller core (2). The roller core (2) is fitted with the upper end of the liquid outlet pipe (6). Multiple sets of slots (28) corresponding to the liquid outlet pipes (6) are opened on the roller core (2). A first fixing frame (7) is fixedly installed inside the liquid inlet pipe (5). A first piston (9) is slidably sleeved on the first fixing frame (7). A second fixing frame (11) is fixedly installed inside each set of liquid outlet pipes (6). A second piston (13) is slidably sleeved on the second fixing frame (11). A roller brush (17) is rotatably installed on the mounting frame (1). The roller brush (17) is fitted with the surface of the roller core (2).

2. The spiral groove reinforced squeezing roller core according to claim 1, characterized in that: Two sets of symmetrically distributed first springs (10) are sleeved on the first fixed frame (7). The two ends of the two sets of first springs (10) are fixedly connected to the first piston (9) and the first fixed frame (7) respectively. A first retaining ring (8) is fixedly installed inside the liquid inlet pipe (5). The first piston (9) is movably engaged with the first retaining ring (8). The first retaining ring (8) is located on the left side of the first piston (9).

3. The spiral groove reinforced squeezing roller core according to claim 1, characterized in that: Two sets of symmetrically distributed second springs (14) are sleeved on the second fixed frame (11). The two ends of the two sets of second springs (14) are fixedly connected to the second piston (13) and the second fixed frame (11) respectively. A second retaining ring (12) is fixedly installed inside the liquid outlet pipe (6). The second piston (13) is movably engaged with the second retaining ring (12). The second retaining ring (12) is located on the lower side of the second piston (13).

4. The spiral groove reinforced squeezing roller core according to claim 1, characterized in that: A scraper brush (18) is rotatably mounted on the mounting bracket (1). The scraper brush (18) is in contact with the surface of the roller brush (17). A gear (25) is sleeved on the scraper brush (18). A rack (26) is slidably mounted inside the mounting bracket (1). The rack (26) is meshed with the gear (25). A cylinder (27) is fixedly mounted inside the mounting bracket (1). The rack (26) is fixedly connected to the output end of the piston rod of the cylinder (27).

5. The spiral groove reinforced squeezing roller core according to claim 1, characterized in that: Two sets of slide blocks (19) corresponding to the scraper brush (18) are slidably mounted on the mounting frame (1). Two sets of lead screws (20) corresponding to the slide blocks (19) are provided inside the mounting frame (1). The two ends of the lead screws (20) pass through the mounting frame (1) and are rotatably connected to the mounting frame (1) through rolling bearings. The lead screws (20) pass through the corresponding slide blocks (19) and are threadedly connected to the corresponding slide blocks (19).

6. The spiral groove reinforced squeezing roller core according to claim 5, characterized in that: A scraper block (23) is slidably installed inside the slide block (19). The scraper block (23) can be slidably sleeved with the corresponding scraper brush (18). A slide rod (21) is fixedly installed inside the slide block (19). A cam (24) is rotatably installed on the slide block (19). The cam (24) is fitted with the scraper block (23).

7. The spiral groove reinforced squeezing roller core according to claim 6, characterized in that: The scraper (23) is slidably sleeved with the slide rod (21). Two sets of symmetrically distributed third springs (22) are sleeved on the slide rod (21). The two ends of the third springs (22) are fixedly connected to the scraper (23) and the slide block (19), respectively.

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