A carbon fiber bicycle frame bonding device

Abstract

This utility model discloses a carbon fiber bicycle frame bonding device, including an operating table. A support component is provided on the upper surface of the operating table, and a positioning component is provided on the upper end of the support component. By controlling the air pump and air inlet pipe to inflate the tightening airbag, the tightening airbag can expand and tighten and fix the non-circular carbon fiber bicycle frame rod inserted inside. This can fix carbon fiber bicycle frame rods of different shapes, with a wide fixing range. By controlling the multi-stage electric push rod to drive the moving support seat to move inward, the moving support seat can drive the carbon fiber bicycle frame rod to move inward for docking through the moving support frame. During this process, the limiting guide rail will limit and guide the moving support seat through the guide rail groove to prevent the moving support frame from shaking or deviating during movement and use.

Description

Technical Field

[0001] This utility model relates to the field of carbon fiber bicycle frame bonding technology, specifically a carbon fiber bicycle frame bonding device. Background Technology

[0002] Carbon fiber bicycles are mainly mid-to-high-end racing bicycles. As an emerging material, carbon fiber is mainly used in frames (carbon frames), forks, wheelsets (carbon rims), etc. Some carbon fiber bicycle frame connections need to be connected by adhesive bonding. In this process, this device is needed to support and position the carbon fiber bicycle frame structure to be bonded, so as to prevent the carbon fiber bicycle frame from shaking or shifting during the bonding process.

[0003] In the prior art, a carbon fiber bicycle frame bonding device with the publication number "CN213566309U" uses movable clamping plates, mounting plates, and arc-shaped plates. The arc-shaped plates can clamp and fix the frame under the elastic force of the support springs. At the same time, the operation of the servo motor can drive the two movable clamping plates to clamp the frame. Then, the operation of the hydraulic cylinder can drive the mounting plate to move, so that the two frames can be bonded together.

[0004] However, the above technical solutions and existing technologies have the following drawbacks:

[0005] Although the bonding device can clamp and fix the frame through the arc plate and support spring, this structure can only clamp and fix round frames. It is inconvenient to clamp and fix non-circular frames. In actual use, the arc plate can only clamp round frames of different diameters within a small range, which limits the applicability of the device. Utility Model Content

[0006] The purpose of this invention is to provide a carbon fiber bicycle frame bonding device to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A carbon fiber bicycle frame bonding device includes an operating table and a support plate. The support plate is symmetrically fixedly connected to the left and right sides of the lower end face of the operating table. A support component is provided on the upper end face of the operating table, and the support component is used to support the carbon fiber bicycle frame to be bonded. A positioning component is provided on the upper end of the support component, and the positioning component is used to position the carbon fiber bicycle frame placed on the support component.

[0009] Preferably, the support assembly includes a movable support seat, a limiting guide rail, a side support plate, a multi-stage electric push rod, a movable support frame, a fixed support frame, and a fixed support seat. The limiting guide rail is fixedly connected to the upper surface of the operating platform. A fixed support seat is installed on the left side of the upper surface of the operating platform. A fixed support frame is fixedly connected to the upper end of the fixed support seat. The movable support seat is attached to the upper surface of the limiting guide rail. A movable support frame is provided on the upper surface of the movable support seat. A side support plate is installed on the right side of the upper surface of the limiting guide rail. A multi-stage electric push rod is connected between the side support plate and the movable support seat.

[0010] Preferably, the positioning component includes a tightening airbag, an extension support plate, an inflation pump, an air inlet pipe, an exhaust valve, and an air outlet pipe. Both the movable and fixed support frames have tightening airbags installed inside, and the tightening airbags are U-shaped. An air inlet pipe is connected to the air inlet end of the rear end of the tightening airbag, and an inflation pump is installed at the rear end of the air inlet pipe. Extension support plates are provided on the rear ends of both the movable and fixed support frames. An air outlet pipe is connected to the air outlet end of the front end of the tightening airbag, and an exhaust valve is installed at the front end of the air outlet pipe. A reinforcing plate is fixedly connected to the lower end of the extension support plate.

[0011] Preferably, both the movable support and the fixed support are provided with L-shaped support plates on the rear side of their upper end faces, and a clamping screw is threaded onto the front side of the upper end face of the L-shaped support plate. Both the movable support and the fixed support are provided with support seats at the middle position of their upper end faces, and a V-shaped groove is provided on the upper end face of the support seats.

[0012] Preferably, a reinforcing block is fixedly connected to the upper side of the inner wall of the L-shaped support plate, and the reinforcing block is in the shape of a right triangle. An internal threaded through hole is opened on the front side of the upper end of the L-shaped support plate, and the internal threaded through hole is threadedly connected to the clamping screw.

[0013] Preferably, a turntable is provided at the upper end of the clamping screw, and a rubber sheet is bonded to the bottom of the clamping screw, and the rubber sheet is made of silicone rubber.

[0014] Preferably, the lower end face of the movable support is provided with a guide groove, and the guide groove matches the limiting guide rail, wherein the limiting guide rail is T-shaped.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. By opening a V-shaped groove on the upper end face of the support base, it is possible to support and limit the circular carbon fiber bicycle frame of different diameters. By installing the clamping screw and L-shaped support plate, the circular carbon fiber bicycle frame placed in the V-shaped groove can be fixed in place, avoiding displacement and shaking of the circular carbon fiber bicycle frame during subsequent bonding process, and the fixation is stable.

[0017] 2. By controlling the air pump and air inlet pipe to inflate the tightening airbag, the tightening airbag can expand to tighten and fix the non-circular carbon fiber bicycle frame rods inserted inside, thereby fixing carbon fiber bicycle frame rods of different shapes, with a wide range of fixing range;

[0018] 3. By controlling the multi-stage electric push rod to move the moving support seat inward, the moving support seat can drive the carbon fiber bicycle frame rod to move inward for docking through the moving support frame. During this process, the limit guide rail will limit and guide the moving support seat through the guide rail groove to prevent the moving support frame from shaking or deviating during movement and use. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0020] Figure 2 for Figure 1 A magnified view of a portion of the image;

[0021] Figure 3 This is a structural diagram of the fixed support frame in this utility model;

[0022] Figure 4 This is a structural diagram of the moving support frame in this utility model.

[0023] In the diagram: 1. Control panel; 2. Support plate; 3. Support assembly; 31. Movable support seat; 32. Limiting guide rail; 33. Side support plate; 34. Multi-stage electric push rod; 35. Movable support frame; 36. Fixed support frame; 37. Fixed support seat; 38. Guide rail groove; 4. Positioning assembly; 41. Tightening airbag; 42. Extension support plate; 421. Reinforcing plate; 43. Inflation pump; 44. Air inlet pipe; 45. L-shaped support plate; 451. Reinforcing block; 452. Internal threaded through hole; 46. Pressing screw; 461. Turntable; 462. Rubber sheet; 47. V-groove; 48. Support seat; 49. Exhaust valve; 411. Air outlet pipe. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-4 This utility model provides a technical solution:

[0026] Example 1:

[0027] A carbon fiber bicycle frame bonding device includes an operating table 1 and a support plate 2. The support plate 2 is symmetrically fixed to the left and right sides of the lower end face of the operating table 1. The support plate 2 can support and fix the operating table 1. A support component 3 is provided on the upper end face of the operating table 1. The support component 3 is used to support the carbon fiber bicycle frame to be bonded. A positioning component 4 is provided on the upper end of the support component 3. The positioning component 4 is used to position the carbon fiber bicycle frame placed on the support component 3, thereby preventing the two sets of carbon fiber bicycle frames from loosening or shifting during the bonding process.

[0028] The support assembly 3 includes a movable support 31, a limiting guide rail 32, a side support plate 33, a multi-stage electric push rod 34, a movable support frame 35, a fixed support frame 36, and a fixed support 37. The limiting guide rail 32 is fixedly connected to the upper surface of the operating table 1. The limiting guide rail 32 is connected to the operating table 1 by welding. The limiting guide rail 32 is T-shaped. The T-shaped limiting guide rail 32 can limit the movable support 31 and prevent the movable support 31 from deviating or shaking during lateral movement. The fixed support 37 is installed on the left side of the upper surface of the operating table 1. The fixed support 37 is connected to the fixed support frame 36 by welding. The fixed support 37 can support and fix the fixed support frame 36. The fixed support frame 36 is fixedly connected to the upper end of the fixed support 37. The specifications and height of the fixed support frame 36 are the same as those of the movable support frame 35. The fixed support frame 36 can support the positioning assembly 4.

[0029] The upper surface of the limiting guide rail 32 is fitted with a movable support seat 31. The movable support seat 31 and the movable support frame 35 are connected by welding. The movable support seat 31 can support the movable support frame 35. The upper surface of the movable support seat 31 is provided with the movable support frame 35, which can support another set of positioning components 4. A side support plate 33 is installed on the right side of the upper surface of the limiting guide rail 32. The side support plate 33 can support the multi-stage electric push rod 34. The multi-stage electric push rod 34 is connected between the side support plate 33 and the movable support seat 31. The multi-stage electric push rod 34 is electrically connected to the external control cabinet through wires. The multi-stage electric push rod 34 can drive the movable support seat 31 to move laterally left and right, thereby adjusting the distance between the fixed support frame 36 and the movable support frame 35. The lower surface of the movable support seat 31 is provided with a guide rail groove 38, which matches the limiting guide rail 32. The guide rail groove 38 facilitates the limiting guide rail 32 to limit and guide the movable support seat 31.

[0030] Example 2:

[0031] On the basis of the first embodiment, in this embodiment, by providing a V-shaped groove 47 on the upper end surface of the support base 48, circular carbon fiber bicycle frames with different diameters can be supported and positioned. The installed pressing screw 46 and L-shaped support plate 45 can contact and fix the circular carbon fiber bicycle frame placed in the V-shaped groove 47. By controlling the air pump 43 and the air inlet pipe 44 to inflate the tightening airbag 41, the tightening airbag 41 can be inflated to tighten and fix the non-circular carbon fiber bicycle frame rod inserted inside, thereby fixing carbon fiber bicycle frame rods of different shapes with a wide fixing range.

[0032] The positioning component 4 includes a tightening airbag 41, an extension support plate 42, an air pump 43, an air inlet pipe 44, an exhaust valve 49 and an air outlet pipe 411. Tightening airbags 41 are installed inside both the movable support frame 35 and the fixed support frame 36, and the shape of the tightening airbag 41 is in a figure-eight shape. After being inflated and expanded, the figure-eight-shaped tightening airbag 41 can flexibly clamp and fix the carbon fiber bicycle frame inserted in the fixed support frame 36 and the movable support frame 35. The air inlet end of the rear end surface of the tightening airbag 41 is connected to the air inlet pipe 44, and the air pump 43 is installed at the rear end of the air inlet pipe 44. The air pump 43 is electrically connected to an external control cabinet through a wire. The air inlet pipe 44 and the air pump 43 can inflate the inside of the tightening airbag 41.

[0033] Extension support plates 42 are provided on the rear end surfaces of both the movable support frame 35 and the fixed support frame 36. The extension support plates 42 are connected to the movable support frame 35 and the fixed support frame 36 by welding. The extension support plates 42 can support the air pump 43. The air outlet end of the front end surface of the tightening airbag 41 is connected to the air outlet pipe 411, and the exhaust valve 49 is installed at the front end of the air outlet pipe 411. The air outlet pipe 411 and the exhaust valve 49 can discharge the air inside the tightening airbag 41 to deflate it. A reinforcing plate 421 is fixedly connected to the lower end surface of the extension support plate 42, which makes the support stability of the extension support plate 42 better.

[0034] L-shaped support plates 45 are provided on the rear sides of the upper end surfaces of both the movable support frame 35 and the fixed support frame 36. The L-shaped support plates 45 are connected to the movable support frame 35 and the fixed support frame 36 by welding. The L-shaped support plates 45 can not only support the pressing screw 46, but also do not hinder the convenient placement of the carbon fiber bicycle frame on the support base 48. The pressing screw 46 is threadedly installed on the front side of the upper end surface of the L-shaped support plate 45. An internally threaded through hole 452 is provided on the front side of the upper end surface of the L-shaped support plate 45, and the internally threaded through hole 452 is threadedly connected to the pressing screw 46. The internally threaded through hole 452 enables the pressing screw 46 to have the ability to rise and fall when rotated forward or backward, so as to contact and fix the carbon fiber bicycle frame in the V-shaped groove 47 with the pressing screw 46.

[0035] Both the movable support frame 35 and the fixed support frame 36 have support seats 48 installed at the middle of their upper surfaces. The upper surface of each support seat 48 has a V-shaped groove 47. This V-shaped groove allows the support seat 48 to support and limit the movement of circular carbon fiber bicycle frames of different diameters. An anti-slip silicone sheet (shown in the figure) is adhered to the inner wall of the V-shaped groove 47. This anti-slip silicone sheet not only improves the anti-slip properties of the inner wall of the V-shaped groove 47 but also prevents hard contact between the support seat 48 and the carbon fiber bicycle frame. A reinforcing block 451 is fixedly connected to the upper side of the inner wall of the L-shaped support plate 45. Furthermore, the reinforcing block 451 is in the shape of a right triangle. The right triangle shape of the reinforcing block 451 improves the strength and deformation resistance at the corner of the L-shaped support plate 45. A turntable 461 is provided at the upper end of the clamping screw 46. The turntable 461 and the clamping screw 46 are an integral structure. The turntable 461 makes it convenient for workers to rotate the clamping screw 46 by hand. A rubber sheet 462 is bonded to the bottom of the clamping screw 46. The rubber sheet 462 is made of silicone rubber. The silicone rubber sheet 462 prevents hard contact between the clamping screw 46 and the carbon fiber bicycle frame.

[0036] Working principle: When bonding two identical round carbon fiber bicycle frame rods, the operator first places the two carbon fiber bicycle frame rods horizontally into the V-shaped grooves 47 on the upper surface of the two sets of support seats 48. After placement, the clamping screws 46 on both sides are rotated clockwise to lower them, so that the clamping screws 46 abut and position the carbon fiber bicycle frame rods placed in the V-shaped grooves 47. Then, by controlling the multi-stage electric push rod 34, the moving support seat 31 is moved inward. The moving support seat 31, through the moving support frame 35 and the support seat 48, moves the right side... The carbon fiber bicycle frame poles are moved inward so that the right carbon fiber bicycle frame poles can approach and contact the left carbon fiber bicycle frame poles, so that the workers can bond the connection between the two sets of carbon fiber bicycle frame poles. During this process, the V-groove 47 and the clamping screw 46 on the support base 48 can prevent the two sets of carbon fiber bicycle frame poles from shaking or shifting during the bonding process. After the bonding is completed, simply rotate the clamping screws 46 on the left and right sides counterclockwise to make them rise, and then the bonded round carbon fiber bicycle frame poles can be removed.

[0037] When it is necessary to support and fix non-circular carbon fiber bicycle frame poles, the operator simply inserts two identical non-circular carbon fiber bicycle frame poles into the tightening air bladders 41 inside the moving support 35 and the fixed support 36, respectively. Then, the two non-circular carbon fiber bicycle frame poles are aligned, connected, and held in place. Next, another operator controls the air pump 43 to inflate the tightening air bladders 41 through the air inlet pipe 44. This inflates the tightening air bladders 41, tightening and fixing the non-circular carbon fiber bicycle frame poles inserted inside. During the process, the staff who support the two non-circular carbon fiber bicycle frame poles by hand need to keep the joints of the two non-circular carbon fiber bicycle frame poles aligned to avoid misalignment. Once the non-circular carbon fiber bicycle frame poles are tightened and fixed, the air pump 43 can be turned off. Then, the joints of the non-circular carbon fiber bicycle frame poles are glued together. After the glue is completed, simply open the exhaust valve 49 to expel the air from the tightening airbag 41 and deflate it. At this point, the staff can pull the glued non-circular carbon fiber bicycle frame poles horizontally away.

[0038] It should be noted that the circuits, electronic components, and driving devices involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve improvements to the software and methods. At the same time, the power connection methods of each electrical device are existing mature technologies, which are well known to those skilled in the art, and will not be elaborated upon here.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A carbon fiber bicycle frame bonding device, comprising an operating table (1) and a support plate (2), characterized in that: The lower end face of the operating table (1) is symmetrically fixed with support plates (2) on the left and right sides. The upper end face of the operating table (1) is provided with a support component (3), which is used to support the carbon fiber bicycle frame to be bonded. The upper end of the support component (3) is provided with a positioning component (4), which is used to position the carbon fiber bicycle frame placed on the support component (3).

2. The carbon fiber bicycle frame bonding device according to claim 1, characterized in that: The support assembly (3) includes a movable support seat (31), a limiting guide rail (32), a side support plate (33), a multi-stage electric push rod (34), a movable support frame (35), a fixed support frame (36), and a fixed support seat (37). The upper end face of the operating table (1) is fixedly connected to the limiting guide rail (32). The left side of the upper end face of the operating table (1) is equipped with a fixed support seat (37). The upper end of the fixed support seat (37) is fixedly connected to the fixed support frame (36). The upper end face of the limiting guide rail (32) is fitted with the movable support seat (31). The upper end face of the movable support seat (31) is provided with a movable support frame (35). The right side of the upper end face of the limiting guide rail (32) is equipped with a side support plate (33). The side support plate (33) and the movable support seat (31) are connected by a multi-stage electric push rod (34).

3. The carbon fiber bicycle frame bonding device according to claim 2, characterized in that: The positioning component (4) includes a tightening airbag (41), an extension support plate (42), an air pump (43), an air inlet pipe (44), an exhaust valve (49), and an air outlet pipe (411). The tightening airbag (41) is installed inside both the moving support frame (35) and the fixed support frame (36). The tightening airbag (41) is shaped like a U-shape. The air inlet end of the rear end face of the tightening airbag (41) is connected to the air inlet pipe (44). The air pump (43) is installed at the rear end of the air inlet pipe (44). The extension support plate (42) is provided on the rear end face of both the moving support frame (35) and the fixed support frame (36). The air outlet end of the front end face of the tightening airbag (41) is connected to the air outlet pipe (411). The exhaust valve (49) is installed at the front end of the air outlet pipe (411). The reinforcing plate (421) is fixedly connected to the lower end face of the extension support plate (42).

4. The carbon fiber bicycle frame bonding device according to claim 2, characterized in that: Both the movable support frame (35) and the fixed support frame (36) are provided with L-shaped support plates (45) on the rear side of their upper end faces. The upper end face of the L-shaped support plate (45) is threaded with a clamping screw (46). Both the movable support frame (35) and the fixed support frame (36) are provided with support seats (48) at the middle position of their upper end faces. The upper end face of the support seat (48) is provided with a V-shaped groove (47).

5. The carbon fiber bicycle frame bonding device according to claim 4, characterized in that: A reinforcing block (451) is fixedly connected to the upper side of the inner wall of the L-shaped support plate (45), and the reinforcing block (451) is a right triangle. An internal threaded through hole (452) is opened on the front side of the upper end of the L-shaped support plate (45), and the internal threaded through hole (452) is threadedly connected to the clamping screw (46).

6. The carbon fiber bicycle frame bonding device according to claim 4, characterized in that: The upper end of the clamping screw (46) is provided with a turntable (461), and the bottom of the clamping screw (46) is bonded with a rubber sheet (462), and the rubber sheet (462) is made of silicone rubber.

7. The carbon fiber bicycle frame bonding device according to claim 2, characterized in that: The lower end face of the dynamic support (31) is provided with a guide groove (38), and the guide groove (38) matches the limiting guide rail (32), which is T-shaped.

Images