A mattress processing rotary table

By designing a material guide component and a flipping component on the mattress processing rotary table, the problem of manual support required for mattress transfer and flipping in existing technologies has been solved, achieving automation and improved stability, thereby increasing work efficiency and applicability.

CN224428817UActive Publication Date: 2026-06-30TIANJIN BAIYIERKANG HEALTH CARE PROD CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TIANJIN BAIYIERKANG HEALTH CARE PROD CO LTD
Filing Date
2025-09-02
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

The existing mattress processing turntable lacks a material guiding function, which requires manual support when transferring mattresses, resulting in low work efficiency and a single clamping method with poor stability.

Method used

The design includes a feeding guide component and a flipping component. The feeding guide component adjusts the mattress position using baffles and screws, while the flipping component drives the mattress to flip using a cylinder and motor. Combined with a limiting component, stability is ensured.

Benefits of technology

The process of mattress feeding and flipping has been automated, reducing manual intervention, improving work efficiency and stability, and expanding the applicability of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a mattress processing rotary table, belonging to the field of mattress processing technology. It includes a platform with a support plate fixed to its bottom, a rotating mechanism movably mounted on the inner side of the platform, and a movable plate movably mounted on the top surface of the platform. A feeding guide component is fixedly installed at one end of the platform, and a flipping component is installed on the inner side of the movable plate. By setting the feeding guide component, this utility model enables the device to guide the mattress during feeding, eliminating the need for manual support during feeding and transfer, reducing manpower involvement, and improving the continuity and efficiency of mattress processing. The flipping component allows for flexible and stable flipping of the mattress during use, expanding the device's applicability and improving the stability of the mattress during flipping, thus enhancing its practicality.
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Description

Technical Field

[0001] This utility model belongs to the field of mattress processing technology, specifically relating to a mattress processing rotary table. Background Technology

[0002] A mattress is an item placed between the human body and the bed to ensure that consumers get a healthy and comfortable sleep. There are many types of mattress materials, and mattresses made of different materials can bring different sleep effects. When the mattress is almost finished, a cover is usually sewn onto the surface of the mattress to improve its comfort and protect its internal structure. During the sewing process, the mattress needs to be flipped and rotated.

[0003] Existing mattress processing rotary tables lack a guiding function for unloading, requiring manual support of the mattresses during transfer, resulting in low work efficiency and poor work continuity. Furthermore, when flipping mattresses, the device only uses a moving plate to clamp them, which is a single clamping method and has poor stability. Utility Model Content

[0004] To address the problems mentioned in the background section, this invention provides a mattress processing rotary table with improved material guiding function, more flexible and stable mattress turning, and strong practicality.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a mattress processing rotary table, comprising a platform, a support plate fixedly connected to the bottom of the platform, a rotating mechanism movably arranged on the inner side of the platform, a movable plate movably arranged on the top surface of the platform, a material feeding guide assembly fixedly installed at one end of the platform, and a flipping assembly installed on the inner side of the movable plate.

[0006] The material feeding guide assembly includes a connecting plate, which is fixedly connected to one side surface of the platform. A movable groove is provided on the top surface of the connecting plate. A bidirectional screw is rotatably provided on the inner side of the movable groove. A threaded block is threadedly connected to the surface of the bidirectional screw. A base is fixedly provided on the top surface of the connecting plate. A fixed shaft is installed on the top surface of the base. A baffle is fixedly connected to the surface of the fixed shaft.

[0007] Preferably, the inner side of the baffle is provided with a through groove, and the top of the threaded block is fixedly connected with a vertical rod.

[0008] Preferably, the bottom of the outer end of the connecting plate is provided with a mounting groove, and the inner side of the mounting groove is provided with a mounting hole.

[0009] Preferably, the flipping assembly includes a support frame, which is installed on the inner side of the movable plate. A cylinder is fixedly installed on the top of the support frame, and a movable block is fixedly connected to the output end of the cylinder. A motor is installed on the inner side of the movable block, and a side plate is connected to the output end of the motor. A bottom block is fixedly connected to the bottom of the side plate, and a limit component is fixedly provided on the inner side of the side plate.

[0010] Preferably, a protrusion is fixed to one side surface of the movable block, and a guide groove is engaged on the inner side of the support frame.

[0011] Preferably, the limiting component includes a connecting frame, which is fixedly disposed on the inner side of the side plate. A screw is rotatably disposed on the inner side of the connecting frame. A pressure plate is connected to the bottom of the screw. A guide rod is fixedly connected to the top surface of the pressure plate. Movable plates are movably disposed at both ends of the pressure plate.

[0012] Preferably, a pull rod is fixed to the inner side of the movable plate, a tension spring is connected to the inner side of the pull rod, and a cavity is opened on the inner side of the pressure plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. By setting up a feeding guide component, this utility model enables the device to guide the mattress during feeding, so that the mattress does not require manual support during feeding and transfer, reducing human intervention, improving the continuity of mattress processing, and increasing work efficiency.

[0015] 2. By setting up a flipping component, this utility model enables the device to flexibly and stably flip the mattress during use, expanding the applicability of the device, improving the stability of the mattress during flipping, and enhancing its practicality. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the material feeding guide assembly of this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the threaded block of this utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the flipping component of this utility model;

[0020] Figure 5 This is a schematic diagram of the limiting component of this utility model.

[0021] In the diagram: 1. Platform; 2. Support plate; 3. Material feeding guide assembly; 31. Connecting plate; 32. Base; 33. Fixed shaft; 34. Bidirectional screw; 35. Movable groove; 36. Threaded block; 37. Baffle; 4. Tilting assembly; 41. Cylinder; 42. Support frame; 43. Movable block; 44. Motor; 45. Bottom block; 46. Limiting assembly; 461. Connecting frame; 462. Screw; 463. Guide rod; 464. Pressure plate; 465. Movable plate; 47. Side plate; 5. Moving plate; 6. Rotating mechanism. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0023] Please see Figure 1-5 The present invention provides the following technical solution: a mattress processing rotary table, including a platform 1, a support plate 2 fixedly connected to the bottom of the platform 1, a rotating mechanism 6 movably arranged on the inner side of the platform 1, a movable plate 5 movably arranged on the top surface of the platform 1, a feeding guide component 3 fixedly installed at one end of the platform 1, and a flipping component 4 installed on the inner side of the movable plate 5.

[0024] The material feeding guide assembly 3 includes a connecting plate 31, which is fixedly connected to one side surface of the platform 1. A movable groove 35 is provided on the top surface of the connecting plate 31. A bidirectional screw 34 is rotatably provided on the inner side of the movable groove 35. A threaded block 36 is threadedly connected to the surface of the bidirectional screw 34. A base 32 is fixedly provided on the top surface of the connecting plate 31. A fixed shaft 33 is installed on the top surface of the base 32. A baffle 37 is fixedly connected to the surface of the fixed shaft 33.

[0025] By adopting the above technical solution, when using the feeding guide component 3, after the mattress is processed, the mattress reaches the surface of the connecting plate 31 under the action of the roller. At this time, the distance between the baffles 37 can be adjusted according to the size of the mattress. The handwheel drives the bidirectional screw 34 to rotate inside the movable groove 35, and the threaded block 36 drives the upright to move in the through groove on the inner side of the baffle 37. At this time, the baffle 37 rotates around the fixed shaft 33 under the push of the upright, thereby changing the distance between the ends of the two baffles 37. The baffles 37 can limit the passing mattress, reduce the manual intervention, and enhance practicality.

[0026] Specifically, a through groove is provided on the inner side of the baffle 37, and a vertical rod is fixed to the top of the threaded block 36.

[0027] By adopting the above technical solution, the movement of the upright rod inside the through groove enables the threaded block 36 to synchronously drive the baffle 37 to move, making the adjustment work more convenient and enhancing its practicality.

[0028] Specifically, the bottom of the outer end of the connecting plate 31 is provided with a mounting groove, and the inner side of the mounting groove is provided with a mounting hole.

[0029] By adopting the above technical solution, the mounting groove facilitates docking with subsequent processing machines, and the mounting hole facilitates the fixed installation of both, thereby improving the continuity of mattress processing.

[0030] In this embodiment, when using the feeding guide assembly 3, after the mattress is processed, it reaches the surface of the connecting plate 31 under the action of the roller. At this time, the distance between the baffles 37 can be adjusted according to the size of the mattress. The handwheel drives the bidirectional screw 34 to rotate inside the movable groove 35, and the threaded block 36 drives the upright to move in the through groove inside the baffle 37. At this time, the baffle 37 rotates around the fixed shaft 33 under the push of the upright, thereby changing the distance between the ends of the two baffles 37. The baffle 37 can limit the passing mattress, reduce the manual intervention, and enhance practicality. The movement of the upright inside the through groove can make the threaded block 36 move synchronously with the movement of the baffle 37, making the adjustment work more convenient and enhancing practicality. The mounting groove facilitates docking with subsequent processing machines, and the mounting hole facilitates the fixed installation of the two, improving the continuity of mattress processing. Example

[0031] The difference between this embodiment and embodiment 1 is that, specifically, the flipping assembly 4 includes a support frame 42, which is installed inside the movable plate 5. A cylinder 41 is fixedly installed on the top of the support frame 42, and a movable block 43 is fixedly connected to the output end of the cylinder 41. A motor 44 is installed inside the movable block 43, and a side plate 47 is connected to the output end of the motor 44. A bottom block 45 is fixedly connected to the bottom of the side plate 47, and a limit assembly 46 is fixedly provided inside the side plate 47.

[0032] By adopting the above technical solution, when using the flipping component 4, the mattress is first clamped by the moving plate 5. When the moving plate 5 moves, the bottom block 45 is inserted into the bottom of the mattress until one end surface of the mattress contacts the inner surface of the side plate 47. The top surface and both ends of the mattress are limited and fixed by the limiting component 46. After the fixation is completed, the position of the movable block 43 is changed by the cylinder 41. When the position of the movable block 43 is convenient for the mattress to flip, the motor 44 is started, which drives the side plate 47 to rotate, further driving the mattress to flip. After the flipping is completed, the movable block 43 is reset by the cylinder 41, and the mattress can be processed to the next step. This process improves the stability of the mattress flipping and also expands the application range of the device.

[0033] Specifically, a protrusion is fixed to one side surface of the movable block 43, and a guide groove is provided on the inner side of the support frame 42.

[0034] By adopting the above technical solution, when the movable block 43 moves, the protrusion moves synchronously inside the guide groove, which can make the movement of the movable block 43 more stable and avoid the movable block 43 from shaking.

[0035] Specifically, the limiting component 46 includes a connecting frame 461, which is fixedly installed on the inner side of the side plate 47. A screw 462 is rotatably installed on the inner side of the connecting frame 461. A pressure plate 464 is connected to the bottom of the screw 462. A guide rod 463 is fixedly connected to the top surface of the pressure plate 464. Movable plates 465 are movably installed at both ends of the pressure plate 464.

[0036] By adopting the above technical solution, when using the limiting component 46, the screw 462 is rotated by the knob, and the screw 462 pushes the pressure plate 464 closer to the mattress. When the pressure plate 464 is close to the mattress, the movable plates 465 on both sides are pulled, and the movable plates 465 limit the two sides of the mattress. The pressure plate 464 and the movable plates 465 can maintain a stable limit on the mattress, which improves the stability of the flipping.

[0037] Specifically, a pull rod is fixed to the inner side of the movable plate 465, a tension spring is connected to the inner side of the pull rod, and a cavity is opened on the inner side of the pressure plate 464.

[0038] By adopting the above technical solution, when using the movable plate 465, the movable plate 465 is pulled to make the distance between the movable plates 465 the same as the size of the mattress. The height of the movable plate 465 is changed by the pressure plate 464. The pulling of the movable plate 465 is canceled. Under the action of the tension spring, the inner surface of the movable plate 465 contacts the surface of the mattress, thereby completing the limiting of both ends of the mattress.

[0039] In this embodiment, when using the flipping assembly 4, the mattress is first clamped by the moving plate 5. As the moving plate 5 moves, the bottom block 45 inserts into the bottom of the mattress until one end of the mattress contacts the inner surface of the side plate 47. The limiting assembly 46 limits and fixes the top surface and both ends of the mattress. After fixing, the position of the movable block 43 is changed by the cylinder 41. When the position of the movable block 43 is convenient for flipping the mattress, the motor 44 is started, which drives the side plate 47 to rotate, further driving the mattress to flip. After flipping is completed, the movable block 43 is reset by the cylinder 41, and the mattress can then be processed to the next step. This process improves the stability of mattress flipping and also expands the applicability of the device. When the movable block 43 moves, the protrusion moves synchronously inside the guide groove. The movement of the movable block 43 is made more stable, preventing it from wobbling. When using the limiting component 46, the screw 462 is rotated by the knob, which pushes the pressure plate 464 closer to the mattress. When the pressure plate 464 is close to the mattress, the movable plates 465 on both sides are pulled, limiting the two sides of the mattress. The pressure plate 464 and the movable plates 465 can maintain a stable limit on the mattress, improving the stability of the flipping. When using the movable plates 465, pull the movable plates 465 to make the distance between the movable plates 465 the same as the size of the mattress. Change the height of the movable plates 465 by the pressure plate 464, and then stop pulling the movable plates 465. Under the action of the tension spring, the inner surface of the movable plates 465 contacts the surface of the mattress, thus completing the limiting of both ends of the mattress.

[0040] The structure and operating principle of the platform 1, support plate 2, moving plate 5 and rotating mechanism 6 in this utility model have been disclosed in a mattress processing rotary table disclosed in Chinese patent application number 202222836946.4.

[0041] The working principle and usage process of this utility model are as follows: When using the feeding guide component 3, after the mattress is processed, the mattress reaches the surface of the connecting plate 31 under the action of the rotating roller. At this time, the distance between the baffles 37 can be adjusted according to the size of the mattress. The handwheel drives the bidirectional screw 34 to rotate inside the movable groove 35, and the threaded block 36 drives the upright to move in the through groove inside the baffle 37. At this time, the baffle 37 rotates around the fixed shaft 33 under the push of the upright, thereby changing the distance between the ends of the two baffles 37. The baffle 37 can limit the passing mattress, reduce the manual intervention, and enhance the practicality. The movement of the upright inside the through groove can make the threaded block 36 move synchronously with the movement of the baffle 37, making the adjustment work more convenient and enhancing the practicality. The mounting groove facilitates docking with subsequent processing machines, and the mounting hole facilitates the fixed installation of the two, improving the continuity of mattress processing.

[0042] When using the flipping assembly 4, the mattress is first clamped by the moving plate 5. As the moving plate 5 moves, the bottom block 45 inserts into the bottom of the mattress until one end of the mattress contacts the inner surface of the side plate 47. The limiting assembly 46 then limits and fixes the top surface and both ends of the mattress. After fixing, the cylinder 41 changes the position of the movable block 43. When the position of the movable block 43 facilitates mattress flipping, the motor 44 is started, driving the side plate 47 to rotate, further flipping the mattress. After flipping, the cylinder 41 resets the movable block 43, allowing the mattress to proceed to the next processing step. This process improves the stability of mattress flipping and expands the applicability of the device. When the movable block 43 moves, the protrusions move synchronously inside the guide groove, enabling… The movement of the movable block 43 is more stable, preventing it from wobbling. When using the limiting component 46, the screw 462 is rotated by the knob, which pushes the pressure plate 464 closer to the mattress. When the pressure plate 464 is close to the mattress, the movable plates 465 on both sides are pulled, limiting the two sides of the mattress. The pressure plate 464 and the movable plates 465 can maintain a stable limit on the mattress, improving the stability of the flipping. When using the movable plates 465, pull them to make the distance between them the same as the size of the mattress. Change the height of the movable plates 465 by the pressure plate 464, and then stop pulling the movable plates 465. Under the action of the tension spring, the inner surface of the movable plates 465 contacts the surface of the mattress, thus completing the limiting of both ends of the mattress.

[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A mattress processing rotary table, comprising a platform (1), the bottom of the platform (1) is fixedly connected with a support plate (2), the inner side of the platform (1) is movably provided with a rotating mechanism (6), and the top surface of the platform (1) is movably provided with a moving plate (5), characterized in that: A feeding guide assembly (3) is fixedly installed at one end of the platform (1), and a flipping assembly (4) is installed on the inner side of the moving plate (5). The feeding guide assembly (3) includes a connecting plate (31), which is fixedly connected to one side surface of the platform (1). A movable groove (35) is provided on the top surface of the connecting plate (31). A bidirectional screw (34) is rotatably provided on the inner side of the movable groove (35). A threaded block (36) is threadedly connected to the surface of the bidirectional screw (34). A base (32) is fixedly provided on the top surface of the connecting plate (31). A fixed shaft (33) is installed on the top surface of the base (32). A baffle (37) is fixedly connected to the surface of the fixed shaft (33).

2. The mattress processing rotation table of claim 1, wherein: The inner side of the baffle (37) is provided with a through groove, and the top of the threaded block (36) is fixed with a vertical rod.

3. The mattress processing rotation table of claim 1, wherein: The outer bottom of the connecting plate (31) is provided with a mounting groove, and the inner side of the mounting groove is provided with a mounting hole.

4. A mattress processing rotary table according to claim 1, characterized in that: The flipping assembly (4) includes a support frame (42), which is installed on the inner side of the movable plate (5). A cylinder (41) is fixedly installed on the top of the support frame (42). A movable block (43) is fixedly connected to the output end of the cylinder (41). A motor (44) is installed on the inner side of the movable block (43). A side plate (47) is connected to the output end of the motor (44). A bottom block (45) is fixedly connected to the bottom of the side plate (47). A limit assembly (46) is fixedly provided on the inner side of the side plate (47).

5. A mattress processing rotary table according to claim 4, characterized in that: A protrusion is fixed to one side surface of the movable block (43), and a guide groove is provided on the inner side of the support frame (42).

6. A mattress processing rotary table according to claim 4, characterized in that: The limiting component (46) includes a connecting frame (461), which is fixedly installed on the inner side of the side plate (47). A screw (462) is rotatably installed on the inner side of the connecting frame (461). A pressure plate (464) is connected to the bottom of the screw (462). A guide rod (463) is fixedly connected to the top surface of the pressure plate (464). Movable plates (465) are movably installed at both ends of the pressure plate (464).

7. A mattress processing rotary table according to claim 6, characterized in that: A pull rod is fixed to the inner side of the movable plate (465), and a tension spring is connected to the inner side of the pull rod. A cavity is opened on the inner side of the pressure plate (464).