An auxiliary platform for copper busbar processing and transfer

Abstract

This utility model discloses an auxiliary platform for copper busbar processing and transfer, belonging to the field of copper busbar processing and transfer technology. The auxiliary platform includes a support frame, a rotating mechanism for placing copper busbars fitted on the outside of the shelf, and transmission mechanisms fitted on the outside of two sets of rollers. A drive mechanism for driving the transmission mechanism is installed at the rear end of the frame. A positioning mechanism for adjusting the height of the support legs is rotatably connected to the bottom of the frame. A fixing block for guiding the copper busbars to fall is fixedly connected to the rear end of the frame. This utility model achieves stable fixing of the copper busbars during processing and smooth movement during transfer through the rotating mechanism, ensuring processing accuracy and improving transfer efficiency. The transmission mechanism, made of wear-resistant material, enables long-term continuous and stable transfer of the copper busbars, effectively reducing the risk of shaking during transfer. The drive mechanism enables automated control of the copper busbar transfer, improving the controllability of the production cycle.

Description

Technical Field

[0001] This utility model relates to the field of copper busbar processing and transfer technology, and in particular to an auxiliary platform for copper busbar processing and transfer. Background Technology

[0002] The copper busbar processing and transfer auxiliary platform is a device used to fix and move copper busbars. It integrates support, positioning and transportation functions to ensure processing efficiency and copper busbar safety.

[0003] In the field of copper busbar processing and manufacturing, traditional transfer methods have certain technical defects. Currently, after the copper busbars are processed, they are generally handled manually. Due to the physical characteristics of copper busbars, such as their large weight and long dimensions, it requires a lot of physical strength for one or two people to handle them. Frequent bending and lifting movements can easily cause operator fatigue, resulting in low transfer efficiency. More importantly, although some existing transfer auxiliary platforms attempt to achieve mechanized handling through fixed slide rails, they still require continuous manual dragging. Their motion resistance control precision is insufficient, and during the start-up and shutdown phases, inertial impact can easily cause scratches or structural deformation on the surface of the copper busbars. Especially when transferring precision machined parts, the instability of manual operation may directly lead to a decrease in product yield.

[0004] Therefore, there is an urgent need to provide an auxiliary platform for copper busbar processing and transfer to solve the above problems. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide an auxiliary platform for copper busbar processing and transfer.

[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: providing an auxiliary platform for copper busbar processing and transfer, including a support frame, a shelf fixedly connected to the top of the frame, a rotating mechanism for placing copper busbars sleeved on the outside of the shelf, and multiple rollers rotatably connected to the top of the frame, the multiple rollers being divided into two groups, the two groups of rollers being located on both sides of the shelf respectively.

[0007] Both sets of rollers are fitted with a transmission mechanism, which is used to transfer the processed copper busbars. A rotating shaft that is rotatably connected to the center of each of the rollers is fixedly connected to the frame. A drive mechanism for driving the transmission mechanism is installed at the rear end of the frame.

[0008] The bottom of the frame is equipped with multiple support legs that stand upright on the ground. The bottom of the frame is rotatably connected to a positioning mechanism for adjusting the height of the support legs. The rear end of the frame is fixedly connected to a fixing block for guiding the copper busbar to fall.

[0009] The present invention is further configured such that: a plurality of C-shaped blocks located on both sides of two sets of rollers are fixedly connected to the top of the frame, the shelf is fixedly connected to two of the C-shaped blocks, and the plurality of rotating shafts are rotatably connected to the plurality of C-shaped blocks respectively.

[0010] Through the above technical solution, during the operation of the auxiliary platform, the C-shaped block provides rotational support for the rotating shaft and also plays a role in fixing the shelf, ensuring that the shelf is firmly installed on the frame, allowing the rotating shaft to rotate flexibly. When the copper busbar is transferred on the shelf, the C-shaped block can effectively constrain the position of the rotating shaft and the shelf, preventing them from shifting or shaking during operation, ensuring the stability and reliability of the entire auxiliary platform operation, and making the copper busbar processing and transfer process more precise and efficient.

[0011] The present invention is further configured such that: the rotating mechanism includes a plurality of connecting blocks respectively fixedly connected to the front and rear ends of the two C-shaped blocks, and two rollers are rotatably connected between the plurality of connecting blocks respectively. The two rollers are respectively located at the front and rear ends of the shelf plate, and a first transmission belt sleeved on the outside of the two rollers is connected to the outside of the shelf plate. The first transmission belt is used to place copper busbars.

[0012] Through the above technical solution, the function of the rotating mechanism is to place the copper busbar; when the copper busbar needs to be processed, the second transmission belt is stationary, the copper busbar is stationary and the first transmission belt is also stationary, at which time the copper busbar can be processed, which is convenient for operators to process the copper busbar at different angles, such as cutting, drilling and other operations; when the copper busbar needs to be transferred, the motor drives the second transmission belt to rotate, which moves the copper busbar and drives the first transmission belt to rotate, so that the copper busbar can move smoothly on the shelf.

[0013] The present invention is further configured such that: the transmission mechanism includes two second transmission belts respectively sleeved on the outside of two sets of rollers, and the two second transmission belts are used to transfer the copper busbars after processing.

[0014] Through the above technical solution, the function of the transmission mechanism is to transfer copper busbars. When the copper busbars need to be transferred after processing, the drive mechanism is activated. The drive mechanism drives the second transmission belt outside the two sets of rollers to rotate. The second transmission belt is in close contact with the rollers and generates friction, thereby driving the rollers to rotate. When the second transmission belt is running, all rollers rotate synchronously, realizing the smooth transfer of the copper busbars and conveying them from the processing position to the next process position, such as the packaging area or storage area. The second transmission belt is made of wear-resistant material, which can be used for a long time without being easily damaged, ensuring the continuity and stability of the transfer process.

[0015] The present invention is further configured such that: the driving mechanism includes two fixed plates respectively fixedly connected to the rear end of the frame, a motor is installed on the top of each of the two fixed plates, a shaft is fixedly connected to the output end of each of the two motors, a helical gear is fixedly connected to the outside of each of the two shafts, and a helical gear is also fixedly connected to the outside of the two rotating shafts located at the rear end of the frame, and the two helical gears on both sides mesh with each other.

[0016] Through the above technical solution, the function of the drive mechanism is to drive the roller to rotate. When it is necessary to transfer the copper busbar, the motor is started, and the motor drives the second shaft to rotate. The helical gear on the second shaft rotates accordingly. When the helical gear on the second shaft rotates, it drives the helical gear on the rotating shaft to rotate, thereby driving the rotating shaft to rotate, which in turn drives the roller to rotate, ultimately realizing the operation of the second transmission belt and completing the transfer of the copper busbar. When it is necessary to stop the transfer, the motor can be turned off. By controlling the start and stop of the motor, the transfer process of the copper busbar can be precisely controlled, realizing automated operation and improving production efficiency.

[0017] The present invention is further configured such that: the positioning mechanism includes a plurality of shafts slidably connected to the bottom of the frame, a plurality of support feet are fixedly connected to the plurality of shafts, and nuts are rotatably connected to the outside of the plurality of shafts by threads, and the tops of the plurality of nuts are in contact with the bottom of the frame.

[0018] Through the above technical solution, the positioning mechanism is used to adjust the height of the frame. If the ground is uneven during the use of the auxiliary platform, the height of the support feet can be adjusted by adjusting the positioning mechanism to keep the frame level. During adjustment, the nut is turned, which drives the shaft to move, thereby moving the support feet to adjust the height of the support feet. When the frame is adjusted to be level, the nut is stopped, and the top of the nut is in close contact with the bottom of the frame, fixing the support feet at the current height and preventing them from loosening during use. This ensures that the auxiliary platform can operate stably in various ground environments, providing a reliable working platform for copper busbar processing and transportation.

[0019] The beneficial effects of this utility model are as follows:

[0020] 1. This utility model achieves stable fixing during copper busbar processing and smooth movement during transfer through a rotating mechanism, ensuring both processing accuracy and improving transfer efficiency; it achieves continuous and stable transfer of copper busbar over long periods through a transmission mechanism made of wear-resistant material, effectively reducing the risk of shaking during transfer; and it achieves automated control of copper busbar transfer through a drive mechanism, improving the controllability of production cycle.

[0021] 2. This utility model achieves the function of adjusting the height of the frame through the positioning mechanism, ensuring that the platform always maintains a horizontal working state; the C-shaped support mechanism ensures the flexible operation of the rotating shaft and the stable installation of the shelves, ensuring the overall structural reliability; the square tube welded frame and surface treatment process improve the structural strength and corrosion resistance of the platform, significantly extending the service life of the equipment. Attached Figure Description

[0022] Figure 1 This is a first-view structural diagram of the present invention;

[0023] Figure 2 This is a second-view sectional view of the present invention;

[0024] Figure 3 for Figure 2 A magnified view of a section at point A in the middle;

[0025] Figure 4 This is a third-view sectional view of the present invention;

[0026] Figure 5 for Figure 4 A magnified view of a section at point B in the middle;

[0027] Figure 6 for Figure 4 A magnified view of a section at point C;

[0028] Figure 7 This is a fourth-angle sectional view of the present invention;

[0029] Figure 8 for Figure 7 A magnified view of a section at point D.

[0030] In the diagram: 1. Frame; 2. Shelf; 3. Rotating mechanism; 301. Connecting block; 302. Roller; 303. First transmission belt; 4. Roller; 5. Transmission mechanism; 501. Second transmission belt; 6. Rotating shaft; 7. Drive mechanism; 701. Fixing plate; 702. Motor; 703. Shaft 2; 704. Helical gear plate; 8. Support foot; 9. Positioning mechanism; 901. Shaft 3; 902. Nut; 10. Fixing block; 11. C-block. Detailed Implementation

[0031] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0032] Please see Figures 1-8This embodiment provides an auxiliary platform for copper busbar processing and transfer, comprising a support frame 1. A shelf 2 is fixedly connected to the top of the frame 1. A rotating mechanism 3 for placing copper busbars is sleeved on the outside of the shelf 2. Multiple rollers 4 are rotatably connected to the top of the frame 1, divided into two groups, located on opposite sides of the shelf 2. The rotating mechanism 3 includes multiple connecting blocks 301 fixedly connected to the front and rear ends of two C-shaped blocks 11. Two rollers 302 are rotatably connected between the connecting blocks 301, located at the front and rear ends of the shelf 2. The unit is connected to a first transmission belt 303 sleeved on the outside of the shelf 2. The first transmission belt 303 is used to place the copper busbar. The function of the rotating mechanism 3 is to place the copper busbar. When the copper busbar needs to be processed, the second transmission belt 501 is stationary. The copper busbar is stationary, and the first transmission belt 303 is also stationary. At this time, the copper busbar can be processed, which is convenient for operators to process the copper busbar at different angles, such as cutting and drilling. When the copper busbar needs to be transferred, the motor 702 drives the second transmission belt 501 to rotate, which moves the copper busbar and causes the first transmission belt 303 to rotate, so that the copper busbar can move smoothly on the shelf 2.

[0033] like Figures 1-4 As shown, both sets of rollers 4 are equipped with a transmission mechanism 5. The transmission mechanism 5 is used to transfer the processed copper busbars. The transmission mechanism 5 includes two second transmission belts 501 respectively fitted outside the two sets of rollers 4. The two second transmission belts 501 are used to transfer the processed copper busbars. The function of the transmission mechanism 5 is to transfer the copper busbars. When the copper busbars need to be transferred after processing, the drive mechanism 7 is activated. The drive mechanism 7 drives the second transmission belts 501 outside the two sets of rollers 4 to rotate. The second transmission belts 501 are in close contact with the rollers 4 and generate friction, thereby driving the rollers 4 to rotate. When the second transmission belts 501 are running, all rollers 4 rotate synchronously to achieve smooth transfer of the copper busbars, transporting the copper busbars from the processing position to the next process position, such as the packaging area or storage area. The second transmission belts 501 are made of wear-resistant materials, which can be used for a long time without being easily damaged, ensuring the continuity and stability of the transfer process.

[0034] like Figures 4-6As shown, a rotating shaft 6, which is rotatably connected to the frame 1, is fixedly connected to the center of each of the multiple rollers 4. A drive mechanism 7 for driving the transmission mechanism 5 is installed at the rear end of the frame 1. The drive mechanism 7 includes two fixed plates 701 respectively fixedly connected to the rear end of the frame 1. A motor 702 is installed on the top of each of the two fixed plates 701. A shaft 703 is fixedly connected to the output end of each of the two motors 702. A helical gear disk 704 is fixedly connected to the outside of each of the two shafts 703. A helical gear disk 704 is also fixedly connected to the outside of the two rotating shafts 6 located at the rear end of the frame 1. The two helical gear disks 704 on both sides mesh with each other. The function of the motor is to drive the roller 4 to rotate. When the copper busbar needs to be transferred, the motor 702 is started. The motor 702 drives the shaft 2 703 to rotate, and the helical gear disk 704 on the shaft 2 703 rotates accordingly. When the helical gear disk 704 on the shaft 2 703 rotates, it will drive the helical gear disk 704 on the rotating shaft 6 to rotate, thereby driving the rotating shaft 6 to rotate, and then driving the roller 4 to rotate, finally realizing the operation of the second transmission belt 501 and completing the transfer of the copper busbar. When the transfer needs to be stopped, the motor 702 can be turned off. By controlling the start and stop of the motor 702, the transfer process of the copper busbar can be precisely controlled, realizing automated operation and improving production efficiency.

[0035] like Figures 7-8 As shown, the bottom of the frame 1 is equipped with multiple support legs 8 that stand upright on the ground. A positioning mechanism 9 for adjusting the height of the support legs 8 is rotatably connected to the bottom of the frame 1. A fixing block 10 for guiding the copper busbars to fall is fixedly connected to the rear end of the frame 1. The positioning mechanism 9 includes multiple shafts 901 that are slidably connected to the bottom of the frame 1. The multiple support legs 8 are fixedly connected to the multiple shafts 901. Nuts 902 are threadedly connected to the outside of each shaft 901, and the tops of the multiple nuts 902 are in contact with the bottom of the frame 1. The function of the positioning mechanism 9 is to adjust the height of the frame 1. (This is used in the auxiliary platform.) During the process, if the ground is uneven, the height of the support leg 8 can be adjusted by adjusting the positioning mechanism 9 to keep the frame 1 level. When adjusting, turn the nut 902, which drives the shaft 901 to move, thereby moving the support leg 8 to adjust its height. When the frame 1 is adjusted to be level, stop turning the nut 902. The top of the nut 902 will be in close contact with the bottom of the frame 1, fixing the support leg 8 at the current height and preventing it from loosening during use. This ensures that the auxiliary platform can operate stably in various ground environments and provides a reliable working platform for copper busbar processing and transportation.

[0036] like Figures 1-5As shown, the top of the frame 1 is fixedly connected to multiple C-shaped blocks 11 located on both sides of the two sets of rollers 4. The shelf 2 is fixedly connected to two of the C-shaped blocks 11, and multiple rotating shafts 6 are rotatably connected to the multiple C-shaped blocks 11 respectively. During the operation of the auxiliary platform, the C-shaped blocks 11 provide rotational support for the rotating shafts 6 and at the same time fix the shelf 2, ensuring that the shelf 2 is stably installed on the frame 1, allowing the rotating shafts 6 to rotate flexibly. When the copper busbars are transferred on the shelf 2, the C-shaped blocks 11 can effectively constrain the position of the rotating shafts 6 and the shelf 2, preventing them from shifting during operation. Offsets or swaying ensure the stability and reliability of the entire auxiliary platform, making the copper busbar processing and transfer process more precise and efficient; the frame 1 is 20mm higher than the rollers 4, the rollers 4 are 920mm from the ground, the shelf 2 is 2500mm long, 500mm wide and 1.0mm high, and the shelf 2 is reinforced with ribs at the bottom. The frame 1 is made of multiple 50*50*0.3mm square tubes welded together. Each side of the shelf 2 is equipped with 12 galvanized rollers 4 with a diameter of 50mm. The surface of the frame 1 is pickled, phosphated and then electrostatically powder coated. Except for the rollers 4, the entire frame 1 is powder coated.

[0037] In use, the copper busbar is placed on the first transmission belt 303. When the copper busbar needs to be processed, the second transmission belt 501 remains stationary, and the copper busbar also remains stationary. The first transmission belt 303 does not rotate. At this time, the operator can perform processing operations such as cutting and drilling on the stationary copper busbar. When the copper busbar is processed and needs to be transferred, the motor 702 drives the shaft 703 to rotate. The helical toothed disc 704 on the shaft 703 drives the helical toothed disc 704 on the rotating shaft 6 to rotate, which in turn drives the roller 4 to rotate. The second transmission belt 501 then rotates. The second transmission belt 501 and the roller 4 are in close contact to generate friction, so that all the rollers 4 rotate synchronously. The rotation of the second transmission belt 501 drives the copper busbar to move. When the copper busbar moves, it also drives the first transmission belt 303 to rotate, thereby realizing the smooth movement of the copper busbar on the shelf 2 and transporting the copper busbar from the processing position to the next process position. During the use of the auxiliary platform, if the ground is uneven, the height of the support leg 8 can be adjusted by rotating the nut 902. The nut 902 drives the shaft 901 to move, thereby moving the support leg 8 and adjusting its height to keep the frame 1 level. Once the frame 1 is level, stop rotating the nut 902. The top of the nut 902 will be in close contact with the bottom of the frame 1, fixing the support leg 8 at the current height and ensuring the stable operation of the auxiliary platform. This provides a reliable working platform for copper busbar processing and transfer. The C-block 11 provides rotational support for the rotating shaft 6 and also fixes the shelf 2, ensuring that the shelf 2 is securely installed on the frame 1 and allowing the rotating shaft 6 to rotate flexibly. When the copper busbar is transferred on the shelf 2, the C-block 11 effectively constrains the position of the rotating shaft 6 and the shelf 2, preventing offset or shaking and ensuring the stability and reliability of the entire auxiliary platform.

[0038] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An auxiliary platform for copper busbar processing and transfer, comprising a support frame (1), characterized in that: The top of the frame (1) is fixedly connected to a shelf (2), and a rotating mechanism (3) for placing copper busbars is sleeved on the outside of the shelf (2). Two sets of rollers (4) are rotatably connected to the top of the frame (1). Both sets of rollers (4) are fitted with transmission mechanisms (5) on the outside. The transmission mechanisms (5) are used to transfer the processed copper busbars. The center of each of the rollers (4) is fixedly connected with a rotating shaft (6) that is rotatably connected to the frame (1). The rear end of the frame (1) is equipped with a drive mechanism (7) for driving the transmission mechanisms (5). The frame (1) has multiple support feet (8) installed at the bottom, and the frame (1) has a positioning mechanism (9) rotatably connected to the bottom for adjusting the height of the support feet (8). The frame (1) has a fixed block (10) fixedly connected to the rear end for guiding the copper busbar to fall.

2. The auxiliary platform for copper busbar processing and transfer according to claim 1, characterized in that: The top of the frame (1) is fixedly connected to a plurality of C-shaped blocks (11) located on both sides of two sets of rollers (4). The shelf (2) is fixedly connected to two of the C-shaped blocks (11). A plurality of rotating shafts (6) are rotatably connected to a plurality of C-shaped blocks (11). The plurality of rollers (4) are divided into two groups, and the two groups of rollers (4) are located on both sides of the shelf (2).

3. The auxiliary platform for copper busbar processing and transfer according to claim 2, characterized in that: The rotating mechanism (3) includes multiple connecting blocks (301) that are fixedly connected to the front and rear ends of the two C-shaped blocks (11). Two rollers (302) are rotatably connected between the multiple connecting blocks (301). The two rollers (302) are located at the front and rear ends of the shelf (2). A first transmission belt (303) sleeved on the outside of the shelf (2) is connected to the outside of the two rollers (302). The first transmission belt (303) is used to place copper busbars.

4. The auxiliary platform for copper busbar processing and transfer according to claim 1, characterized in that: The transmission mechanism (5) includes two second transmission belts (501) respectively sleeved on the outside of two sets of rollers (4), and the two second transmission belts (501) are used to transfer the copper busbars after processing.

5. The auxiliary platform for copper busbar processing and transfer according to claim 1, characterized in that: The drive mechanism (7) includes two fixed plates (701) fixedly connected to the rear end of the frame (1). A motor (702) is installed on the top of each of the two fixed plates (701). A shaft (703) is fixedly connected to the output end of each of the two motors (702). A helical gear (704) is fixedly connected to the outside of each of the two shafts (703). A helical gear (704) is also fixedly connected to the outside of the two rotating shafts (6) located at the rear end of the frame (1). The two helical gears (704) on both sides mesh with each other. L-shaped blocks are fixedly connected to both sides of the frame (1) to limit the rotation shaft (6) and shaft (703).

6. The auxiliary platform for copper busbar processing and transfer according to claim 1, characterized in that: The positioning mechanism (9) includes multiple shafts (901) that are slidably connected to the bottom of the frame (1), multiple support feet (8) that are fixedly connected to multiple shafts (901), and nuts (902) that are threadedly connected to the outside of multiple shafts (901). The tops of multiple nuts (902) are in contact with the bottom of the frame (1).

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