A long spicy strip winding machine

Abstract

This utility model discloses a long spicy strip winding machine, belonging to the technical field of spicy strip processing equipment. It includes: a table with holes; a winding shaft disposed within the holes; a telescopic device for driving the winding shaft to move up and down; a motor for driving the winding shaft to rotate; guide wheels disposed on the table, through which spicy strips move; a pressure plate, which can be flipped open and disposed above the winding shaft, with an annular edge on its edge and an opening on one side forming a feed inlet for the spicy strips to enter the pressure plate; and a foot pedal disposed below the table for controlling the rotation and up / down movement of the winding shaft. This utility model aims to solve the problems of low efficiency and unstable product quality in the manual winding of long spicy strips in existing technologies, achieving automated and efficient winding of long spicy strips, improving product appearance consistency and production efficiency, and reducing labor costs and labor intensity.

Description

Technical Field

[0001] This utility model belongs to the technical field of spicy strip processing equipment, specifically a long spicy strip winding machine. Background Technology

[0002] In the spicy snack food production sector, with consumers' increasing demands for product diversity and quality, the market demand for long spicy snacks is gradually growing. In traditional production processes, the winding of long spicy snacks mainly relies on manual operation. This is not only inefficient and unable to meet the needs of large-scale production, but also suffers from uneven force and inconsistent winding tightness, resulting in inconsistent product appearance and quality, thus affecting the product's market competitiveness. Furthermore, manual winding also has drawbacks such as high labor intensity and high production costs, which are detrimental to the long-term development of enterprises. Therefore, developing an automated device capable of efficiently, stably, and precisely winding long spicy snacks has become a pressing technical problem for the spicy snack food industry. Utility Model Content

[0003] To address the above problems, this utility model provides a long spicy strip winding machine to solve the problems of low efficiency and unstable product quality in the existing technology of manually winding long spicy strips. It realizes automated and efficient winding of long spicy strips, improves the consistency of product appearance and production efficiency, and reduces labor costs and labor intensity.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a long spicy strip winding machine, comprising: a table with a hole thereon; a winding shaft disposed in the hole, rotatable and capable of vertical lifting, the upper end of the winding shaft having a groove for holding the end of the spicy strip; a telescopic device installed at the bottom of the table for driving the winding shaft to lift vertically; a motor installed at the bottom of the table for driving the winding shaft to rotate; a spline sleeve fitted on the winding shaft, with a drive wheel coaxially disposed thereon, the drive wheel being connected to the motor via a belt or chain; and at least one pair of guide wheels, provided with... Placed on the table, the spicy strips move between the guide wheels; a cover plate, which can be flipped open, is located above the guide wheels to prevent the spicy strips from detaching upwards between the guide wheels; a pressure plate, which can be flipped open, is located above the winding shaft, with its center coaxial with the winding shaft, and the edge of the pressure plate has an annular edge, one side of which is open to form a feeding port for the spicy strips to enter the pressure plate; an mounting rod, one end of which is connected to the pressure plate and the other end is hinged to the table, allowing the pressure plate to be flipped open; a foot pedal, located below the table, is used to control the rotation and vertical movement of the winding shaft.

[0005] The beneficial effects of the above technical solution are as follows: the long spicy strip winding machine achieves automated winding of spicy strips through the coordinated action of components such as table, winding shaft, telescopic device, motor, spline sleeve, guide wheel, cover plate, pressure plate, mounting rod and foot pedal, which effectively improves work efficiency, ensures the consistency of product appearance, reduces manual labor intensity, improves the stability and reliability of the production process, and meets the production needs of long spicy strip products.

[0006] As a further improvement to the above solution, the telescopic device can be an electric push rod or a cylinder.

[0007] The beneficial effects of the above technical solution are as follows: using an electric push rod or cylinder as a telescopic device has the advantages of simple structure, precise control, strong power and rapid response. It can stably and reliably drive the winding shaft to move up and down, thereby ensuring the smoothness and accuracy of the spicy strip winding process.

[0008] As a further improvement to the above solution, one side of the cover plate is mounted on the table via a hinge.

[0009] The beneficial effects of the above technical solution are: the cover plate is installed with hinges, which makes it easy and quick to flip and open.

[0010] As a further improvement to the above solution, a mounting rod is connected to one side of the pressure plate, and the mounting rod is hinged to the table surface. This allows for convenient and quick flipping and opening / closing operations.

[0011] As a further improvement to the above solution, a control box is also included. This control box is electrically connected to the motor and the telescopic mechanism, and is used to control the operating status of the motor and the telescopic mechanism. Adding the control box enables centralized control of the motor and the telescopic mechanism. Operators can conveniently adjust the rotation speed and vertical movement of the winding shaft through the control box, making the winding process more precise and controllable. It allows for flexible adjustments based on the different lengths and specifications of spicy strips, improving the equipment's intelligence and ease of operation, and further enhancing production efficiency and product quality stability.

[0012] As a further improvement to the above solution, the guide wheel has a smooth surface.

[0013] As a further improvement to the above solution, the edge of the pressing plate is provided with an annular edge, and one side of the annular edge is opened to form a feeding port for the spicy strips to enter the pressing plate. The annular edge can limit the diameter of the spicy strips during winding and prevent the spicy strips from becoming loose during the winding process.

[0014] As a further improvement to the above solution, an oil collection trough is provided on the edge of the countertop, and an oil drain hole is provided at the bottom of the oil collection trough to collect and drain the oil overflowing from the spicy strips.

[0015] The beneficial effects of the above technical solution are as follows: setting oil collection grooves and oil drain holes at the edge of the table can collect and drain the oil that may overflow during the rolling process of spicy strips in a timely and effective manner, prevent oil from accumulating on the table, avoid problems such as spicy strips slipping and loose rolling caused by excessive oil, keep the table clean and dry, improve the stability of rolling and product quality, and also help maintain equipment maintenance and environmental hygiene.

[0016] Compared with existing technologies, this long spicy strip winding machine has the following advantages:

[0017] This system automates and efficiently winds spicy strips, completely changing the problems of low efficiency and unstable product quality associated with traditional manual winding. The equipment operates stably and reliably, is easy to use, and can adapt to the production needs of spicy strips of different lengths. It significantly improves production efficiency and product appearance consistency, reduces labor costs and intensity, and provides strong technical support for the large-scale production of long spicy strips. It has high market application value and promising prospects for promotion. Attached Figure Description

[0018] Figure 1 This is a top view of a long spicy strip winding machine.

[0019] Figure 2 A top view of a long spicy strip winding machine after the pressure plate and cover are opened.

[0020] Figure 3 This is the front view of a long spicy strip winding machine.

[0021] Figure 4 This is a schematic diagram of the drive mechanism for the winding shaft.

[0022] Figure 5 This is a schematic diagram of the annular edge structure on the pressure plate.

[0023] Figure 6 This is a diagram showing the spicy strips after they have been rolled up.

[0024] In the diagram: 1. Countertop; 2. Long spicy strip; 3. Cover plate; 4. Guide wheel; 5. Mounting rod; 6. Pressure plate; 7. Oil collection trough; 8. Oil drain hole; 9. Winding shaft; 10. Motor; 11. Expansion joint; 12. Control box; 13. Foot pedal; 14. Spline sleeve; 61. Circular edge; 62. Feed inlet. Detailed Implementation

[0025] To enable those skilled in the art to better understand the technical solution, the present invention will be described in detail below with reference to the embodiments. The description in this part is only exemplary and explanatory, and should not be used to limit the scope of protection of the present invention in any way.

[0026] like Figures 1-6The diagram shows the equipment structure and components of a long spicy strip winding machine, which mainly consists of a table 1, winding shaft 9, telescopic device 11, motor 10, spline sleeve 14, guide wheel 4, cover plate 3, pressure plate 6, mounting rod 5, foot pedal 13, and other components.

[0027] The platform 1 serves as the basic support platform for the entire device. It has precisely drilled holes that match the winding shaft 9, ensuring that the winding shaft 9 can smoothly move up and down within the holes and rotate stably. The winding shaft 9 is installed in the holes of the platform 1 and has the functions of rotation and vertical movement. Its lower end is connected to the telescopic device 11, which drives the vertical movement. A slot is formed at the upper end of the winding shaft 9 for inserting the end of the spicy strip. The telescopic device 11 can be a common driving component such as an electric push rod or a cylinder, and is installed at the bottom of the platform 1 and firmly fixed with bolts or other fasteners to ensure stability and reliability during operation.

[0028] The motor 10 is also mounted on the bottom of the table 1 and is connected to the winding shaft 9 through a transmission component to provide power for the rotation of the winding shaft 9. The selection of the motor 10 is determined according to the required speed and torque of the winding shaft 9 to ensure that it can stably drive the winding shaft 9 to rotate.

[0029] The spline sleeve 14 is fitted onto the winding shaft 9, and the two are connected by a spline, ensuring coaxiality and transmission accuracy during relative movement. A drive wheel is coaxially mounted on the spline sleeve 14, and the drive wheel is connected to the output shaft of the motor 10 via a belt or chain, forming a complete power transmission system. This allows the power of the motor 10 to be efficiently transmitted to the winding shaft 9, driving it to rotate, while not affecting the up-and-down movement of the winding shaft via the telescopic device.

[0030] At least one pair of guide wheels 4 are provided and installed on the tabletop 1. The specific position is determined according to the conveying path and winding requirements of the spicy strips. The surface of the guide wheels 4 is smooth and burr-free to reduce the friction between the spicy strips and the guide wheels 4 during movement and avoid damage to the surface of the spicy strips. The guide wheels 4 are installed on the tabletop 1 via axles, and the axles are supported by bearings at both ends to ensure that the guide wheels 4 can rotate flexibly to adapt to the conveying requirements of the spicy strips.

[0031] The cover plate 3 is located above the guide wheel 4 and adopts a flip-open structure design. One side is connected to the table surface 1 by a hinge. The installation position and rotation flexibility of the hinge have been precisely adjusted so that the cover plate 3 can be easily opened and closed.

[0032] The size and shape of the cover plate 3 match the layout of the guide wheels 4. When the cover plate 3 is closed, it can fit on top of the guide wheels 4, effectively preventing the spicy strips from detaching upwards between the guide wheels 4, and ensuring that the spicy strips maintain a stable position and posture during the conveying process.

[0033] The pressure plate 6 is positioned above the winding shaft 9, with its center coaxial with the winding shaft 9, ensuring that the spicy strips are subjected to uniform force during the winding process and that the winding effect is good.

[0034] The edge of the pressing plate 6 is provided with an annular edge 61. The height and width of the annular edge 61 are designed according to the diameter and thickness requirements of the spicy strips. By changing the height of the annular edge 61, the winding requirements of spicy strips of different specifications can be adapted.

[0035] An opening on one side of the annular edge 61 forms a feeding port 62. The size and shape of the feeding port 62 facilitate the smooth entry of the spicy strip into the pressure plate 6, and at the same time, it plays a good guiding role for the spicy strip during the winding process.

[0036] One end of the mounting rod 5 is firmly connected to the pressure plate 6, and the other end is mounted on the table 1 by a hinge. The hinge part uses precision bearings and high-strength bolts to ensure that the mounting rod 5 can stably support the pressure plate 6 and can be easily flipped when the pressure plate 6 needs to be opened.

[0037] The foot pedal 13 is located below the table 1 and is connected to the motor 10 and the telescopic device 11 via control lines. The foot pedal 13 is ergonomically designed, comfortable to operate, and responsive. Operators can easily control the rotation and up-and-down movement of the winding shaft 9 through the foot pedal 13, allowing them to control the equipment without taking their hands off the operating area, thus improving the safety and convenience of operation.

[0038] Working principle and operating steps:

[0039] In the long spicy strip winding machine, the winding shaft 9 is the core component. Driven by the motor 10, it can rotate stably and move up and down with the help of the telescopic device 11. When the spicy strip is conveyed from between the guide wheels 4 to the winding shaft 9, the end of the spicy strip is inserted into the groove at the lower end of the winding shaft 9. Then, the motor 10 is started, and the motor 10 drives the drive wheel to rotate through the belt or chain, thereby driving the winding shaft 9 to rotate, so that the spicy strip is spirally wound around the winding shaft 9. During the winding process, the pressure plate 6 covers the winding shaft 9, and its annular edge 61 restricts the winding diameter of the spicy strip, ensuring that the wound spicy strip is a tight and uniform spiral, while preventing the spicy strip from loosening or swaying during the winding process, thus ensuring the appearance quality and dimensional consistency of the product.

[0040] The foot pedal 13 serves as a control device. By stepping on the foot pedal 13 at different positions or with different forces, the operator can control the speed of the motor 10 and the extension and retraction of the telescopic device 11, thereby precisely adjusting the rotation speed and lifting height of the winding shaft 9 to meet the winding requirements of spicy strips of different lengths and specifications.

[0041] Operating steps:

[0042] 1. First, place the long spicy strip winding machine on a flat and stable workbench or ground to ensure that the equipment will not shift or vibrate due to uneven ground or shaking during operation, which would affect the winding quality.

[0043] 2. Connect the power supply to the equipment and check whether the electrical components such as motor 10, expansion joint 11, and control box 12 are powered on normally, and whether all connecting lines are secure and free from short circuits, looseness, or other abnormalities, to ensure that the equipment can operate normally.

[0044] 3. Pass one end of the spicy strip to be wound through the guide rollers 4, ensuring that the spicy strip can move smoothly between the guide rollers 4 without jamming or twisting. Then align the end of the spicy strip with the groove at the lower end of the winding shaft 9, gently insert it and ensure that it is firmly locked in place, preparing for the subsequent winding operation.

[0045] 4. Flip the cover plate 3 over and place it tightly against the guide wheel 4 to prevent the spicy strip from detaching upwards between the guide wheels 4, ensuring the stability of the spicy strip during conveying and winding. At the same time, flip the pressure plate 6 over and place it over the winding shaft 9, so that the winding shaft 9 is located in the center of the pressure plate 6, ensuring that the spicy strip is subjected to uniform force during winding and that the winding effect is good.

[0046] 5. The operator presses the foot pedal 13 and controls the rotation speed and up / down movement of the winding shaft 9 as needed by using different foot pedals. At the beginning of winding, the force of the foot pedal 13 is adjusted appropriately to make the winding shaft 9 rotate slowly and rise to a suitable height. As winding proceeds, the rotation speed is gradually increased to ensure that the spicy strips are tightly and evenly wound on the winding shaft 9.

[0047] 6. During the winding process, closely observe the winding of the spicy strips and the operating status of the equipment to ensure that the spicy strips are wound evenly without loosening or swaying, and that all parts of the equipment operate smoothly without abnormal noise or vibration. If any abnormality is found, immediately release foot pedal 13, stop the equipment, check and troubleshoot the problem before continuing operation.

[0048] 7. Once the spicy strip is wound to the desired length and diameter, release the foot pedal 13 to stop the winding shaft 9 from rotating and allow it to descend. Then flip over and open the pressure plate 6. Use scissors or other cutting tools to cut off any excess spicy strip, ensuring the cut is clean and free of burrs.

[0049] 8. Place the packaging box or other packaging material onto the spiral-wound spicy strip to complete the packaging operation. Then remove the finished spicy strip from the winding shaft 9 and place it in the designated location, ready for subsequent processing or packaging procedures.

[0050] 9. Clean and maintain the equipment, removing spicy snack residue and grease from the surfaces of components such as table 1, guide wheels 4, and winding shaft 9. Check the wear of each component and replace or repair it in a timely manner if necessary to ensure that the equipment can maintain good operating condition and be ready for the next winding operation.

[0051] Through the above operating steps, the long spicy strip winding machine can efficiently and stably complete the winding of long spicy strips 2, significantly improving production efficiency and product quality, reducing labor costs and labor intensity, and meeting the needs of the spicy strip food industry for the production of long spicy strips 2.

[0052] It should be noted that, in this document, the terms "comprising," "including," and any other variations are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Specific examples have been used in this document to illustrate the principles and implementation methods of the present invention. These examples are merely for the purpose of helping to understand the method and core ideas of the present invention. The above descriptions are only preferred embodiments of the present invention. It should be pointed out that, due to the limitations of written expression and the objective existence of infinite specific structures, those skilled in the art can make several improvements, modifications, or variations without departing from the principles of the present invention, and can also combine the above technical features in an appropriate manner. These improvements, modifications, variations, or combinations, or the direct application of the concept and technical solution of the present invention to other situations without modification, should all be considered within the scope of protection of the present invention.

Claims

1. A long spicy strip winding machine, characterized in that, include: The countertop (1) has holes in it; A winding shaft (9) is set in the hole, which can rotate and move up and down. A groove is provided at the upper end to hold the end of the spicy strip. The telescopic device (11) is installed at the bottom of the table (1) and is used to drive the winding shaft (9) to move up and down. A motor (10) is installed at the bottom of the table (1) to drive the winding shaft (9) to rotate; A spline sleeve (14) is fitted onto a winding shaft (9), and a drive wheel is coaxially arranged thereon. The drive wheel is connected to a motor (10) via a belt or chain. At least one pair of guide wheels (4) are set on the tabletop (1), and the spicy strips move between the guide wheels (4); The cover plate (3) can be flipped open and is set above the guide wheel (4) to prevent the spicy strip from coming off upward between the guide wheels (4); The pressure plate (6) can be flipped open and is set above the winding shaft (9) to press down the wound spicy strips; The mounting rod (5) is connected at one end to the pressure plate (6) and at the other end to the table surface (1), so that the pressure plate (6) can be flipped open; Foot pedal (13) is located below the table (1) and is used to control the rotation and up-down movement of the winding shaft (9).

2. The long spicy strip winding machine according to claim 1, characterized in that, The telescopic device (11) is an electric push rod or a cylinder.

3. The long spicy strip winding machine according to claim 1, characterized in that, The cover plate (3) is mounted on the tabletop (1) by hinges on one side.

4. The long spicy strip winding machine according to claim 1, characterized in that, The pressure plate (6) is connected to a mounting rod (5) on one side, and the mounting rod (5) is hinged to the table surface (1).

5. A long spicy strip winding machine according to claim 1, characterized in that, The guide wheel (4) has a smooth surface.

6. A long spicy strip winding machine according to claim 1, characterized in that, The edge of the pressure plate (6) is provided with an annular edge (61), and one side of the annular edge (61) is opened to form a feed inlet (62) for the spicy strips to enter the pressure plate (6).

7. A long spicy strip winding machine according to claim 1, characterized in that, The edge of the countertop (1) is provided with an oil collection trough (7), and the bottom of the oil collection trough (7) is provided with an oil drain hole (8) for collecting and draining the oil overflowing from the spicy strips.

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