Collector production and filling equipment

Abstract

This utility model discloses a collector production and filling equipment, relating to the field of collector production and filling technology. The utility model includes a frame on which a conveyor belt is mounted. Through a squeezing rod, a trapezoidal plate, and a spring, the collection box can avoid dripping material during filling and return to its original position directly below the filling head after filling, thereby blocking and collecting material dripping from the outer wall of the filling head, preventing direct dripping and waste or contamination of the conveyor belt. During collection, the material is discharged into an external storage tank through an L-shaped through-hole and one of the connecting pipes. During cleaning, an arc-shaped plate allows the L-shaped through-hole to switch directions, connecting the fixed pipe to another connecting pipe, allowing cleaning waste liquid to flow out from the other side. This allows for classified conveying without disassembling the pipeline. A rotating rod allows three clamping plates to move in a circular motion, aligning the new-shaped clamping plates with the conveyor belt, facilitating adjustment of the clamping plates according to the shape of the tank.

Description

Technical Field

[0001] This utility model relates to the field of collecting agent production and filling technology, specifically to collecting agent production and filling equipment. Background Technology

[0002] Collectors are chemical agents used in mineral flotation. When used, they can be adsorbed onto the surface of minerals to improve their buoyancy, thereby achieving the separation of minerals from gangue. In order to facilitate the transportation and storage of collectors, they are packaged in a filling device during production.

[0003] In current technology, collector filling equipment typically consists of a supply pipe, filling head, clamping plate, conveyor belt, bottle-blocking cylinder, photoelectric sensor, feed pump, and electric push rod. During operation, the clamping plate first secures the placement tank to prevent shaking during filling. Then, the electric push rod inserts the filling head into the placement tank. Through the coordinated action of the supply pipe and feed pump, the collector is injected into the placement tank. To reduce foaming during filling, an insertion-type filling technique is usually employed. However, after filling, residue remains on both the inner and outer walls of the filling head. While a vacuum pump can remove residual material from the inner wall, it cannot remove residue from the outer wall. During filling, residue on the outer wall easily drips, leading to material waste and conveyor belt contamination. Furthermore, the clamping plate is bolted on, requiring repeated turning of multiple bolts when changing placement tanks of different volumes, which is cumbersome and inconvenient. Utility Model Content

[0004] To address the aforementioned problems, this utility model provides a collector production and filling equipment. This equipment solves the problem that after filling, both the inner and outer walls of the filling head become contaminated with residue. While a vacuum pump can be used to treat the residual material on the inner wall of the filling head, it cannot treat the residue on the outer wall. Furthermore, the clamping plates are installed with bolts, which requires repeatedly turning multiple bolts when changing to different sized containers, making it cumbersome and inconvenient to use.

[0005] To achieve the above objectives, this utility model specifically adopts the following technical solution: a collector production and filling equipment, including a frame, a conveyor belt on the frame, support seats on the front and back of the frame, a U-shaped frame on the sides of the two support seats that are far apart from each other, a first electric push rod on the front and back of the U-shaped frame, a second electric push rod on the top of the U-shaped frame, a T-shaped frame on the output end of the second electric push rod, a plurality of mounting holes on the top of the T-shaped frame, a filling head on each of the plurality of mounting holes, and a liquid supply pipe on the top of each of the plurality of filling heads;

[0006] Two telescopic rods are installed on the inner wall of the front of the U-shaped frame. A collection and diversion mechanism is provided on the U-shaped frame and the two telescopic rods. The collection and diversion mechanism is used to collect the raw materials dripping from the outer wall of the filling head.

[0007] Multiple discs are arranged above the frame, and three clamping plates of different shapes are installed on the outer wall of each disc. An adjustment mechanism is provided on each of the two first electric push rods, which is used to rotate the discs.

[0008] Preferably, the diversion and collection mechanism is installed in the collection box on the side of the two telescopic rods. The front of the U-shaped frame has a fixing hole, and a fixing pipe is installed in the fixing hole. The bottom of the collection box has a discharge hole, and a moving pipe is installed in the discharge hole. A corrugated pipe is installed at the end of the fixing pipe and the moving pipe that are close to each other. A squeezing rod is rotatably installed on both sides of the T-shaped frame that are far apart from each other. A trapezoidal plate is installed at both ends of the collection box that are far apart from each other. Two springs are installed on the front of the collection box, and the other ends of the two springs are installed on the inner wall of the front of the U-shaped frame. Two connecting pipes are provided at the front of the frame, and the two connecting pipes are connected to the fixing pipe through the diversion unit.

[0009] Preferably, the diversion unit includes a spherical shell installed on the end of the fixed pipe away from the frame, two connecting pipes are installed on the outer wall of the spherical shell, the outer wall of the spherical shell has three flow holes, a sphere is movably installed inside the spherical shell, the outer wall of the sphere has an L-shaped through hole, a fixing rod is installed on the outer wall of the sphere, and the other end of the fixing rod extends to the outside of the spherical shell and is fitted with an arc plate.

[0010] Preferably, the side of the arc-shaped plate is provided with a movable hole, and a fixing bolt is movably installed in the movable hole. The outer wall of the spherical shell is symmetrically provided with two threaded holes along the axis of the fixing rod, and the end of the fixing bolt is threaded into one of the threaded holes.

[0011] Preferably, a sealing gasket is installed on the inner wall of the spherical shell.

[0012] Preferably, a trapezoidal block is installed on the bottom inner wall of the collection box.

[0013] Preferably, the adjustment mechanism includes a movable frame mounted on the output ends of the two first electric actuators. The top of each of the two movable frames is provided with multiple rotating holes, and a rotating rod is rotatably mounted on each of the multiple rotating holes. Multiple discs are respectively mounted on the bottom of the multiple rotating rods, and each of the multiple rotating rods is provided with a limit unit.

[0014] Preferably, the limiting unit includes a fixing plate installed on the outer wall of the rotating rod, the top of the fixing plate has a lifting hole, a rod is slidably installed in the lifting hole, the top of the movable frame has three slots, and magnets are installed at the bottom end of the rod and the bottom inner wall of the three slots.

[0015] The beneficial effects of this utility model are as follows:

[0016] This invention utilizes a T-shaped frame, a squeezing rod, a trapezoidal plate, and a spring to allow the collection box to avoid obstruction during filling. After filling, it is positioned directly below the filling head, effectively blocking and collecting material adhering to the outer wall of the filling head, preventing direct dripping and waste or contamination of the conveyor belt. Once collection is complete, the material is discharged into an external storage tank via a moving pipe, corrugated pipe, fixed pipe, L-shaped through-hole, and one of the connecting pipes. When the filling head is cleaned by an external cleaning device, the collection box collects the waste liquid generated during cleaning. The arc plate and L-shaped through-hole can then switch directions, connecting the fixed pipe to another connecting pipe, effectively preventing the cleaning liquid from contacting the conveyor belt. Furthermore, materials and cleaning waste liquid can be transported separately without disassembling the connecting pipes. When the tank shape changes, a rotating rod and a disc allow the three clamping plates to move circumferentially, facilitating the alignment of the new clamping plate with the conveyor belt. The plates are then fixed using a rod and magnet, allowing for easy adjustment of the clamping plates according to the tank shape without repeatedly turning multiple bolts. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram from a first-view perspective of the present invention;

[0018] Figure 2 This is a three-dimensional structural diagram from a second perspective in this utility model;

[0019] Figure 3 This is a three-dimensional structural schematic diagram of a partially cut section of the U-shaped frame and the movable frame in this utility model;

[0020] Figure 4 yes Figure 3 Enlarged structural diagram at point A in the middle;

[0021] Figure 5 This is a three-dimensional structural diagram showing a partial cross-section of the U-shaped frame, collection box, spherical shell, sphere, and connecting pipe in this utility model;

[0022] Figure 6 yes Figure 5 Enlarged structural diagram at point B.

[0023] Reference numerals: 1. Frame; 2. U-shaped frame; 3. First electric actuator; 4. Liquid supply pipe; 5. Second electric actuator; 6. T-shaped frame; 7. Filling head; 8. Telescopic rod; 9. Collection box; 10. Extrusion rod; 11. Trapezoidal plate; 12. Spring; 13. Fixed pipe; 14. Moving pipe; 15. Spherical shell; 16. Connecting pipe; 17. Arc plate; 18. Fixing bolt; 19. Moving frame; 20. Rotating rod; 21. Disc; 22. Clamping plate; 23. Fixed plate; 24. Insertion rod. Detailed Implementation

[0024] The present invention will be further described below with reference to specific embodiments. However, those skilled in the art should understand that the detailed description given here with reference to the accompanying drawings is for better explanation. The structure of the present invention may exceed the limited embodiments described herein. Some equivalent alternatives or common means will not be described in detail here, but they still fall within the protection scope of this application.

[0025] Figures 1-6 This is the preferred embodiment of the present invention, which is described below in conjunction with the appendix. Figure 1 ~Attached Figure 6 The present invention will be further described below.

[0026] The collector production and filling equipment includes a frame 1, a conveyor belt on the frame 1, support seats on the front and back of the frame 1, a U-shaped frame 2 on the sides of the two support seats that are far apart from each other, a first electric push rod 3 on the front and back of the U-shaped frame 2, a second electric push rod 5 on the top of the U-shaped frame 2, a T-shaped frame 6 on the output end of the second electric push rod 5, a plurality of mounting holes on the top of the T-shaped frame 6, a filling head 7 on each of the plurality of mounting holes, and a liquid supply pipe 4 on the top of each of the plurality of filling heads 7.

[0027] Two telescopic rods 8 are installed on the inner wall of the front of the U-shaped frame 2. A collection and diversion mechanism is provided on the U-shaped frame 2 and the two telescopic rods 8. The diversion and collection mechanism is installed in the collection box 9 on the side of the two telescopic rods 8. A fixing hole is opened on the front of the U-shaped frame 2, and a fixing pipe 13 is installed in the fixing hole. A discharge hole is opened at the bottom of the collection box 9, and a moving pipe 14 is installed in the discharge hole. A corrugated pipe is installed at the end of the fixing pipe 13 and the moving pipe 14 that are close to each other. A squeezing rod 10 is rotatably installed on both sides of the T-shaped frame 6 that are far apart from each other. A trapezoidal plate 11 is installed at both ends of the collection box 9 that are far apart from each other. The front of the collection box 9 is installed with... There are two springs 12, and the other ends of the two springs 12 are installed on the inner wall of the front of the U-shaped frame 2. Two connecting pipes 16 are provided at the front of the frame 1. The two connecting pipes 16 are connected to the fixed pipe 13 through the diversion unit. The diversion unit includes a spherical shell 15 installed on the end of the fixed pipe 13 away from the frame 1. The two connecting pipes 16 are installed on the outer wall of the spherical shell 15. The outer wall of the spherical shell 15 has three flow holes. A sphere is movably installed inside the spherical shell 15. The outer wall of the sphere has an L-shaped through hole. A fixing rod is installed on the outer wall of the sphere. The other end of the fixing rod extends to the outside of the spherical shell 15 and is equipped with an arc plate 17.

[0028] Multiple discs 21 are arranged above the frame 1. Each disc 21 has three clamping plates 22 of different shapes mounted on its outer wall. Each of the two first electric actuators 3 has an adjustment mechanism, which includes a movable frame 19 mounted on the output end of each first electric actuator 3. Each movable frame 19 has multiple rotating holes at its top, and a rotating rod 20 is rotatably mounted on each of these holes. Multiple discs 21 are respectively mounted on the bottom of the rotating rods 20. Each rotating rod 20 has a limit unit; the limit unit includes a fixing plate 23 mounted on the outer wall of the rotating rod 20. The fixing plate 23 has a lifting hole at its top, and a rod 2 is slidably mounted on the lifting hole. 4. The top of the movable frame 19 has three slots. Magnets are installed at the bottom of the insertion rod 24 and the bottom inner wall of the three slots. Specifically, the maximum height of the T-shaped frame 6 when it moves down is higher than the bottom of the trapezoidal plate 11. The liquid supply pipe 4 is connected to the external material pump through the electromagnetic flow meter. The external material pump is connected to the external storage tank. The two connecting pipes 16 are connected to the external storage tank and the waste tank respectively. The frame 1 is also equipped with a bottle-blocking cylinder, a photoelectric sensor and a PLC controller. The bottle-blocking cylinder, photoelectric sensor, first electric push rod 3, second electric push rod 5, external material pump and conveyor belt motor are all electrically connected to the PLC controller. This is existing technology and will not be described in detail here.

[0029] With the above structure, in use, firstly, the liquid supply pipe 4 is connected to the external material pump, and the two connecting pipes 16 are connected to the external storage tank and waste tank respectively. Then, the can is evenly placed on the conveyor belt for conveying. When the can moves directly below the filling head 7, the two first electric push rods 3 are activated. The output of the two first electric push rods 3 will drive the two moving frames 19 to move. The movement of the two moving frames 19 will drive the two clamping plates 22 to move through the rotating rod 20 and the disc 21, thereby contacting and clamping the can. When it is fixed, the second electric push rod 5 is activated. The output of the second electric push rod 5 will cause the filling head 7 and the two extrusion rods 10 to move down through the T-shaped frame 6. The two extrusion rods 10 moving down will extrude the two trapezoidal plates 11, causing the collection box 9 to move. When the extrusion rod 10 contacts the vertical surfaces of the two trapezoidal plates 11, the collection box 9 stops moving. At this time, the second electric push rod 5 continues to output power, causing the filling head 7 to continue moving downwards. The filling head 7 continues to move downwards and contacts the can opening, inserting itself into it. At this time, the external material pump starts, injecting the material in the external storage tank into the can through the liquid supply pipe 4 and the filling head 7. Simultaneously, during filling, the filling head 7 is positioned below the material liquid level, and gradually increases in height as the material liquid level rises. When the material injection is complete, the external material pump stops working, and the retraction of the second electric push rod 5 causes the filling head 7 and the two extrusion rods 10 to move upwards. The upward movement of the two extrusion rods 10 releases the extrusion on the two trapezoidal plates 11. At this time, under the action of the two springs 12, the collection box 9 resets. The collection box 9 is positioned directly below the filling head 7, thus blocking and collecting material adhering to the outer wall of the filling head 7 to prevent direct dripping and waste or contamination of the conveyor belt. The conveyor belt then restarts, aligning the unfilled material with the filling head 7. Simultaneously, any dripping material passes sequentially through the moving pipe 14, corrugated pipe, fixed pipe 13, sphere, L-shaped through-hole, and one of the connecting pipes 16 back into the external storage tank. When the filling head 7 is cleaned by an external cleaning device, the collection box 9 collects the cleaning waste liquid. Simultaneously, the sphere rotates via the arc plate 17 and the fixing rod, causing the L-shaped through-hole to change direction, connecting the fixed pipe 13 to the other connecting pipe 16, which is then secured with the fixing bolt 18. At this point, the collection box 9... The collected solution is discharged into the external waste bin sequentially through the moving pipe 14, corrugated pipe, fixed pipe 13, L-shaped through hole and another connecting pipe 16, thus effectively preventing the cleaning fluid from contacting the conveyor belt. At the same time, materials and cleaning waste can be transported separately without the need to install or disassemble the pipeline. When the shape of the tank changes, the disc 21 can be rotated by the rotating rod 20. The rotation of the disc 21 will align the clamping plate 22 of another shape with the conveyor belt, so that the clamping plate 22 can be adjusted according to the shape of the tank without repeatedly turning multiple bolts, which is convenient to use. When adjusted, the fixed plate 23 can be fixed by the insertion rod 24, the insertion hole and the magnet. The fixed plate 23 limits the rotation rod 20 and prevents it from rotating during use.

[0030] like Figure 6 As shown, a sealing gasket is installed on the inner wall of the spherical shell 15.

[0031] In this solution, the sealing gasket provides a certain degree of sealing, making the connection between the sphere and the shell 15 more tight, effectively preventing leakage of dripping materials or cleaning waste during transportation.

[0032] like Figure 5 As shown, a trapezoidal block is installed on the bottom inner wall of the collection box 9.

[0033] In this design, the trapezoidal blocks can be used to guide dripping materials or cleaning waste liquid towards the moving pipe 14 for easy transportation.

[0034] In summary: When using this utility model, firstly, the liquid supply pipe 4 is connected to the external material pump, and the two connecting pipes 16 are connected to the external storage tank and waste tank respectively. Then, the can is evenly placed on the conveyor belt for conveying. When the can moves directly below the filling head 7, the two first electric actuators 3 are activated. The output of the two first electric actuators 3 will drive the two moving frames 19 to move. The movement of the two moving frames 19 will drive the rotating rod 20 to move. The movement of the rotating rod 20 will drive the disc 21 to move. The movement of the disc 21 will drive the two clamping plates 22 to move, thereby contacting and clamping the can. When it is fixed, the second electric actuator 5 is activated. The output of the second electric actuator 5... This movement causes the T-shaped frame 6 to move downwards. The downward movement of the T-shaped frame 6 causes multiple filling heads 7 and two extrusion rods 10 to move downwards. The two extrusion rods 10 then extrude pressure on the two trapezoidal plates 11, causing them to move. The movement of the two trapezoidal plates 11 causes the collection box 9 to move. When the two extrusion rods 10 contact the vertical surfaces of the two trapezoidal plates 11, the collection box 9 stops moving. At this point, the second electric actuator 5 continues to output power, causing the filling heads 7 to continue moving downwards. The filling heads 7 continue to move downwards until they contact the tank opening and insert into it. At this time, the external material pump starts, injecting the material from the external storage tank into the tank through the liquid supply pipe 4 and the filling heads 7. Simultaneously, during filling, the filling heads 7 are positioned at the material liquid surface. Below, and as the material level rises, the height gradually increases. After the material is injected, the external pump stops working, and the retraction of the second electric push rod 5 will drive the filling head 7 and the two extrusion rods 10 to move upward. The upward movement of the two extrusion rods 10 will release the extrusion on the two trapezoidal plates 11. At this time, under the action of the two springs 12, the collection box 9 will reset. The reset collection box 9 will be directly below the filling head 7, thereby blocking and collecting the material adhering to the outer wall of the filling head 7, avoiding direct dripping and waste or contamination of the conveyor belt. At the same time, the dripping material will be transported to the fixed pipe 13 through the moving pipe 14 and the corrugated pipe, and then through the sphere and L-shaped through hole. The cleaning solution is then discharged back into the external storage box via one of the connecting pipes 16. When cleaning the filling head 7, the ball is first rotated by the arc plate 17 and the fixed rod. The rotation of the ball causes the L-shaped through hole to switch directions, thereby connecting the fixed pipe 13 with the other connecting pipe 16. At the same time, the collection box 9 can collect the cleaned solution. The collected solution will be discharged into the other connecting pipe 16 in sequence through the moving pipe 14, the corrugated pipe, the fixed pipe 13 and the L-shaped through hole, and then discharged into the external waste box. This effectively avoids the cleaning fluid from contacting the conveyor belt. At the same time, the materials and cleaning waste can be transported separately without the need to install or disassemble the pipes.

[0035] When the shape of the can changes, first pull the insertion rod 24. The movement of the insertion rod 24 will cause the magnet to move. When the insertion rod 24 moves out of one of the insertion holes, the fixing plate 23 is released. At this time, manually move the fixing plate 23 to make the rotating rod 20 rotate. The rotation of the rotating rod 20 will cause the disc 21 to rotate. The rotation of the disc 21 will cause the three clamping plates 22 to move in a circle. When the insertion rod 24 corresponds to the position of another insertion hole, insert the insertion rod 24 into the other insertion hole and fix the insertion rod 24 by contact of the two magnets. At this time, the fixing plate 23 cannot move. At the same time, the clamping plate 22 of another shape is aligned with the conveyor belt, so that the clamping plate 22 can be adjusted according to the shape of the can without repeatedly turning multiple bolts, which is convenient to use.

[0036] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model without departing from its technical solution shall still fall within the protection scope of this utility model.

Claims

1. A collector production and filling equipment, comprising a frame (1), characterized in that, The frame (1) is provided with a conveyor belt. Support seats are installed on the front and back of the frame (1). A U-shaped frame (2) is installed on the side of the two support seats that are far apart from each other. A first electric push rod (3) is installed on the front and back of the U-shaped frame (2). A second electric push rod (5) is installed on the top of the U-shaped frame (2). A T-shaped frame (6) is installed at the output end of the second electric push rod (5). A plurality of mounting holes are opened on the top of the T-shaped frame (6). A filling head (7) is installed on each of the plurality of mounting holes. A liquid supply pipe (4) is installed on the top of each of the plurality of filling heads (7). Two telescopic rods (8) are installed on the inner wall of the front of the U-shaped frame (2). A collection and diversion mechanism is provided on the U-shaped frame (2) and the two telescopic rods (8). The collection and diversion mechanism is used to collect the raw materials dripping from the outer wall of the filling head (7). Multiple discs (21) are arranged above the frame (1). Three clamping plates (22) of different shapes are installed on the outer wall of each disc (21). An adjustment mechanism is provided on each of the two first electric push rods (3). The adjustment mechanism is used to rotate the disc (21).

2. The collector production and filling equipment according to claim 1, characterized in that, The collection and diversion mechanism is installed in the collection box (9) on the side of the two telescopic rods (8). The front of the U-shaped frame (2) is provided with a fixing hole, and a fixing pipe (13) is installed in the fixing hole. The bottom of the collection box (9) is provided with a discharge hole, and a moving pipe (14) is installed in the discharge hole. The fixed pipe (13) and the moving pipe (14) are connected by a corrugated pipe at their respective ends. The T-shaped frame (6) is rotatably installed on both sides away from each other. The collection box (9) is installed with trapezoidal plates (11) at both ends away from each other. The front of the collection box (9) is provided with two springs (12), and the other ends of the two springs (12) are installed on the inner wall of the front of the U-shaped frame (2). The front of the frame (1) is provided with two connecting pipes (16), and the two connecting pipes (16) are connected to the fixing pipe (13) through the diversion unit.

3. The collector production and filling equipment according to claim 2, characterized in that, The diversion unit includes a spherical shell (15) installed on the end of the fixed pipe (13) away from the frame (1), and two connecting pipes (16) are installed on the outer wall of the spherical shell (15). The outer wall of the spherical shell (15) has three flow holes. A sphere is movably installed inside the spherical shell (15). The outer wall of the sphere has an L-shaped through hole. A fixing rod is installed on the outer wall of the sphere. The other end of the fixing rod extends to the outside of the spherical shell (15) and is fitted with an arc plate (17).

4. The collector production and filling equipment according to claim 3, characterized in that, The side of the arc plate (17) is provided with a movable hole, and a fixing bolt (18) is movably installed on the movable hole. The outer wall of the spherical shell (15) is symmetrically provided with two threaded holes along the axis of the fixing rod, and the end of the fixing bolt (18) is threaded onto one of the threaded holes.

5. The collector production and filling equipment according to claim 3, characterized in that, The inner wall of the spherical shell (15) is fitted with a sealing gasket.

6. The collector production and filling equipment according to claim 2, characterized in that, The bottom inner wall of the collection box (9) is fitted with a trapezoidal block.

7. The collector production and filling equipment according to claim 1, characterized in that, The adjustment mechanism includes a movable frame (19) installed on the output end of the two first electric push rods (3). The top of each of the two movable frames (19) is provided with multiple rotating holes. Rotating rods (20) are rotatably installed on each of the multiple rotating holes. Multiple discs (21) are respectively installed on the bottom of the multiple rotating rods (20). Limiting units are provided on each of the multiple rotating rods (20).

8. The collector production and filling equipment according to claim 7, characterized in that, The limiting unit includes a fixing plate (23) installed on the outer wall of the rotating rod (20). The top of the fixing plate (23) is provided with a lifting hole, and a plug rod (24) is slidably installed on the lifting hole. The top of the moving frame (19) is provided with three slots, and magnets are installed on the bottom end of the plug rod (24) and the bottom inner wall of the three slots.

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