A screening device for paper pulp with overflow warning.

By using a float-type liquid level sensor and a motor-driven pulp anti-clogging baffle to seal the liquid outlet during the production of paper trays, the problems of equipment failure and environmental pollution caused by pulp overflow have been solved, achieving intelligent early warning and proactive intervention, and improving production stability.

CN224431128UActive Publication Date: 2026-06-30SHANDONG XINYA PAPER & PLASTIC PACKAGING CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG XINYA PAPER & PLASTIC PACKAGING CO LTD
Filing Date
2025-07-23
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

In the current production process of paper dish paper, pulp juice accumulates in large quantities at the bottom discharge port until it overflows, leading to equipment failure and environmental pollution. There is a lack of effective early warning and intervention measures.

Method used

Design a screening device for paper pulp with overflow warning. It uses a float level sensor to monitor the liquid level in real time, and a control box and motor drive a pulp anti-clogging baffle to block the liquid outlet, so as to realize intelligent identification and active intervention to prevent juice from overflowing.

Benefits of technology

It enables intelligent early warning and proactive intervention for pulp overflow, ensuring a clean production environment, reducing equipment failures, and improving the stability of the screening process.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a screening device for paper pulp with an overflow warning function. It includes a discharge port connected to the right side of the screening device, a liquid outlet connected to the central axis at the bottom of the screening device, a lower base plate fixedly connected to the bottom of the screening device support frame, a storage tank placed on top of the lower base plate, a float level sensor mounted on the surface of the storage tank, and a control box inside the screening device. The float level sensor is electrically connected to the control box, and a fixing block is provided on the top of the control box. When the liquid flowing from the discharge port reaches the full capacity warning of the storage tank, the float level sensor transmits a signal to the control box. Then, through the cooperation of the control box, motor, and connecting plate, the connecting plate drives a pulp anti-blocking baffle to seal the bottom of the discharge port, and then the liquid in the storage tank is poured to the designated position.
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Description

Technical Field

[0001] This utility model belongs to the field of disposable paper plate production technology, and in particular relates to a screening device for paper plate pulp with overflow warning. Background Technology

[0002] The disposable paper plate pulp screening equipment is a key device specifically designed for the disposable paper plate production process. Utilizing principles such as sieves, centrifugal force, or pressure difference, it performs high-precision screening of the pulp. This equipment can accurately separate fibers and impurities from the pulp, such as sand and metal fragments, ensuring that the pulp entering subsequent processes meets purity standards. By optimizing the screening process, it can improve the uniformity and quality of pulp fibers, providing high-quality raw materials for producing high-strength, smooth-surfaced disposable paper plates.

[0003] In the production process of paper trays, the pulp screening process is crucial. If the pulp juice accumulates in large quantities at the bottom outlet until it overflows, it will not only cause equipment failure and pollute the production environment, but also easily cause the pulp liquid to spill. Therefore, it is necessary to design a screening device for paper tray pulp with an overflow warning. The float level sensor monitors the pulp juice level in real time. Once the preset threshold is reached, the sensor mechanical temporary locking structure is triggered simultaneously to precisely and temporarily block the outlet. The two work together to achieve intelligent identification and active intervention of the overflow state, effectively preventing juice from spilling out. Utility Model Content

[0004] The purpose of this invention is to provide a screening device for paper pulp with overflow warning, which has two working structures to achieve intelligent identification and active intervention, ensuring a clean production environment, reducing equipment failures, and improving the stability of the screening process, thereby solving the aforementioned technical problems.

[0005] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A screening device for paper pulp with overflow warning for dinner plates, comprising a discharge port connected to the right side of the screening device, a liquid outlet connected to the central axis at the bottom of the screening device, a bottom plate fixedly connected to the bottom of the screening device support frame, a liquid storage tank placed on the top of the bottom plate, a float level sensor installed on the surface of the liquid storage tank, a control box inside the screening device, the float level sensor electrically connected to the control box, a fixing block set on the top of the control box, connecting shells fixedly connected to the front and rear sides of the top of the fixing block, pulleys rotatably connected to the inner cavities of the two connecting shells through bearings, a belt drivingly connected between the two pulleys, a slider fixedly connected to the surface of the belt, a pulp anti-blocking baffle set at the bottom of the liquid outlet, a motor installed on the left side of the front connecting shell, the control box electrically connected to the motor, and the output shaft of the motor fixedly connected to the pulley.

[0006] Preferably, a side baffle is fixedly connected to the left side of the screening device support frame, and the control box is installed on the right side of the side baffle.

[0007] Preferably, an L-shaped plate is fixedly connected to the right side of the side baffle, the L-shaped plate is located at the top of the control box, and the top of the L-shaped plate is fixedly connected to the fixing block.

[0008] Preferably, a track is fixedly connected to the top of the fixing block, and the track is fixedly connected to the slider.

[0009] Preferably, a connecting plate is fixedly connected to the top of the slider, the connecting plate is fixedly connected to the bottom of the pulp anti-blocking baffle, a rubber strip is installed on the rear side of the top of the pulp anti-blocking baffle, and a sealing ring is installed at the connection between the liquid storage tank and the float level sensor.

[0010] The beneficial effects of this utility model are:

[0011] 1. When the liquid flowing out of the outlet reaches the full load indication of the storage tank, the float level sensor transmits a signal to the control box. Then, through the cooperation of the control box, motor and connecting plate, the connecting plate will drive the pulp anti-blocking baffle to seal the bottom of the outlet. Then, the liquid in the inner cavity of the storage tank is poured into the specified position. This achieves the purpose of two structures working together to realize intelligent identification and active intervention, ensuring a clean production environment, reducing equipment failure, and improving the stability of the screening process.

[0012] 2. By setting up a track, this utility model enables the track to guide the slider when the belt drives it to slide, ensuring that the slider does not deviate in direction during sliding and improving the stability of the slider's sliding. Attached Figure Description

[0013] The advantages of the present invention in the above and / or other aspects will become clearer and more readily understood through the following detailed description taken in conjunction with the accompanying drawings, which are merely illustrative and do not limit the present invention, wherein:

[0014] Figure 1 This is a front view schematic diagram of one embodiment of the present utility model;

[0015] Figure 2 This is a bottom perspective view of the liquid storage tank and control box according to an embodiment of the present utility model.

[0016] Figure 3 This is a three-dimensional schematic diagram of a connecting plate and a pulp anti-blocking baffle according to an embodiment of the present invention;

[0017] Figure 4 This is a three-dimensional disassembled schematic diagram of a movable structure according to an embodiment of the present invention.

[0018] The attached diagram lists the components represented by each number as follows:

[0019] 1. Screening device; 2. Discharge port; 3. Liquid outlet; 4. Bottom plate; 5. Side baffle; 6. Storage tank; 7. Float level sensor; 8. Control box; 9. L-shaped plate; 10. Fixing block; 11. Connecting shell; 12. Pulley; 13. Belt; 14. Track; 15. Slider; 16. Connecting plate; 17. Pulp anti-clogging baffle; 18. Motor. Detailed Implementation

[0020] In the following description, embodiments of the present invention’s screening device for overflow warning of paper pulp for dinner plates will be described with reference to the accompanying drawings.

[0021] Figure 1-4 This invention illustrates a screening device for paper pulp with overflow warning according to an embodiment of the present invention. It includes a discharge port 2 connected to the right side of the screening device 1, a liquid outlet 3 connected to the central axis at the bottom of the screening device 1, a lower base plate 4 fixedly connected to the bottom of the support frame of the screening device 1, a storage tank 6 placed on the top of the lower base plate 4, a float level sensor 7 installed on the surface of the storage tank 6, a control box 8 inside the screening device 1, a side baffle 5 fixedly connected to the left side of the support frame of the screening device 1, the control box 8 installed on the right side of the side baffle 5, the float level sensor 7 electrically connected to the control box 8, a fixing block 10 on the top of the control box 8, an L-shaped plate 9 fixedly connected to the right side of the side baffle 5, the L-shaped plate 9 located on top of the control box 8, and the top of the L-shaped plate 9 fixedly connected to the fixing block 10. Connecting shells 11 are fixedly connected to the front and rear sides of the top of the fixing block 10, and the inner cavities of the two connecting shells 11 are rotatably connected by bearings. A belt 13 is connected between two pulleys 12 for transmission. A slider 15 is fixedly connected to the surface of the belt 13. A track 14 is fixedly connected to the top of the fixed block 10. The track 14 is fixedly connected to the slider 15. The track 14 guides the slider 15 when it slides, ensuring that the slider 15 does not deviate in direction and improving the stability of the slider 15. A pulp anti-blocking baffle 17 is provided at the bottom of the outlet 3. A motor 18 is installed on the left side of the front connecting shell 11. The control box 8 is electrically connected to the motor 18. The output shaft of the motor 18 is fixedly connected to the pulley 12. A connecting plate 16 is fixedly connected to the top of the slider 15. The connecting plate 16 is fixedly connected to the bottom of the pulp anti-blocking baffle 17. A rubber strip is installed on the rear side of the top of the pulp anti-blocking baffle 17. A sealing ring is installed at the connection between the storage tank 6 and the float level sensor 7.

[0022] Working Principle: When this utility model is in use, after the pulp screening device is running, the pulp is screened, and the solid components such as fibers are discharged from the discharge port 2, while the pulp juice flows into the storage tank 6 through the liquid outlet 3. Since there is an opening on the side wall of the storage tank 6 corresponding to the liquid level detection position, the float level sensor 7 is inserted into the storage tank 6 from the side. Sealing gaskets are used to ensure the sealing of the installation point to prevent liquid leakage from the storage tank 6. The float level sensor 7 installed on the storage tank 6 monitors the liquid level in the tank in real time. As the juice continues to flow in, the liquid level gradually rises. When the liquid level reaches the preset overflow threshold, the float level sensor 7 senses this change and transmits the signal to the control box 8. Upon receiving the signal, 8 sends a command to motor 18, which starts and drives pulley 12 to rotate. Pulley 12 drives slider 15 to slide on track 14 via belt 13. Slider 15 then drives connecting plate 16 to move. Connecting plate 16 pushes pulp anti-blocking baffle 17 to the bottom of outlet 3, temporarily blocking outlet 3 and preventing pulp juice from continuing to flow out. After the user cleans the juice in storage tank 6, the control box 8 can reverse the control of motor 18 to reset pulp anti-blocking baffle 17, and the device will return to normal operation. This achieves intelligent early warning and proactive intervention for pulp juice overflow, ensuring a clean production environment, reducing equipment failures, and improving the stability of the screening process.

[0023] In summary, this screening device for paper pulp with overflow warning works by triggering a float level sensor 7 to transmit a signal to the control box 8 when the liquid flowing from the outlet 3 reaches the full capacity of the storage tank 6. Then, through the coordinated operation of the control box 8, motor 18, and connecting plate 16, the connecting plate 16 drives the pulp anti-blocking baffle 17 to seal the bottom of the outlet 3. Finally, the liquid inside the storage tank 6 is poured to the designated position. This achieves the synergy of the two structures, enabling intelligent identification and proactive intervention, ensuring a clean production environment, reducing equipment malfunctions, and improving the stability of the screening process.

Claims

1. A screening device for paper pulp with overflow warning, characterized in that, The system includes a discharge port (2) connected to the right side of the screening device (1), a liquid outlet (3) connected to the central axis at the bottom of the screening device (1), a lower base plate (4) fixedly connected to the bottom of the support frame of the screening device (1), a liquid storage tank (6) placed on the top of the lower base plate (4), a float level sensor (7) installed on the surface of the liquid storage tank (6), a control box (8) installed inside the screening device (1), the float level sensor (7) electrically connected to the control box (8), and a fixing block (10) provided on the top of the control box (8). 0) Connecting shells (11) are fixedly connected to the front and rear sides of the top. The inner cavities of the two connecting shells (11) are rotatably connected to pulleys (12) through bearings. A belt (13) is connected between the two pulleys (12). A slider (15) is fixedly connected to the surface of the belt (13). A pulp anti-blocking baffle (17) is provided at the bottom of the liquid outlet (3). A motor (18) is installed on the left side of the connecting shell (11) on the front side. The control box (8) is electrically connected to the motor (18). The output shaft of the motor (18) is fixedly connected to the pulley (12).

2. The screening device for paper pulp with overflow warning according to claim 1, characterized in that, The left side of the support frame of the screening device (1) is fixedly connected to a side baffle (5), and the control box (8) is installed on the right side of the side baffle (5).

3. The screening device for paper pulp with overflow warning according to claim 2, characterized in that, An L-shaped plate (9) is fixedly connected to the right side of the side baffle (5). The L-shaped plate (9) is located on the top of the control box (8). The top of the L-shaped plate (9) is fixedly connected to the fixing block (10).

4. The screening device for paper pulp with overflow warning according to claim 3, characterized in that, The top of the fixed block (10) is fixedly connected to a track (14), and the track (14) is fixedly connected to the slider (15).

5. A screening device for paper pulp with overflow warning according to claim 4, characterized in that, A connecting plate (16) is fixedly connected to the top of the slider (15), and the connecting plate (16) is fixedly connected to the bottom of the pulp anti-blocking baffle (17). A rubber strip is installed on the rear side of the top of the pulp anti-blocking baffle (17), and a sealing ring is installed at the connection between the liquid storage tank (6) and the float level sensor (7).