A cell stack positioning device in module production

By introducing an elastic buffer system into the battery cell stacking and positioning equipment, the problem of battery cell damage during the extrusion process is solved, enabling rapid positioning, bundling, and uniform stacking of battery cells, thus improving the equipment's versatility and safety.

CN224437746UActive Publication Date: 2026-06-30SHANGHAI JINBAO ENERGY TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI JINBAO ENERGY TECH CO LTD
Filing Date
2025-07-04
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

During the cell stacking and positioning process, existing technologies lack buffering devices, which can cause damage to the cells when the extrusion plate approaches rapidly or the pressure suddenly increases. Furthermore, they cannot provide effective buffering during external vibrations or impacts, increasing the risk of cell damage.

Method used

The device design includes a positioning seat, a stacking platform, a clamping seat, and first and second positioning clamping assemblies. It utilizes an elastic buffer system consisting of a cylinder-driven damping column and a spring to buffer the pressure applied to the battery cell through the elastic seat, thus preventing damage to the battery cell from excessive pressure at any moment.

Benefits of technology

It enables rapid positioning and bundling of battery cells, reduces damage to battery cells during the extrusion process, improves the versatility and flexibility of the equipment, reduces production costs, ensures uniform stacking and positioning of battery cells, and enhances the safety and stability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a cell stacking and positioning device for module production, including a positioning base. A stacking platform is fixedly disposed on the surface of the positioning base, and multiple sets of cell components are evenly placed on the surface of the stacking platform. A retaining seat A is disposed on one side of the multiple sets of cell components, and a retaining seat B is disposed on the other side of the multiple sets of cell components. A second positioning clamping assembly is fixedly installed on the left side of the positioning base, and a first positioning clamping assembly is fixedly installed on the right side of the positioning base. The second positioning clamping assembly includes a base screwed to the surface of the positioning base, and a cylinder is fixedly disposed on the base. This cell stacking and positioning device for module production, through the arrangement of four sets of springs, can elastically buffer the pressure acting on the retaining seat A; it can also buffer the pressure applied to the cell by the elastic seat, avoiding damage to the cell due to excessive pressure momentarily.
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Description

Technical Field

[0001] This utility model relates to the field of battery pack equipment, specifically a cell stacking and positioning device in module production. Background Technology

[0002] In recent years, due to the protection of the Earth's environment, the development of new energy sources has become increasingly important globally. my country has also vigorously promoted the new energy industry. With the rapid development of the new energy vehicle and energy storage industries, the demand for power battery cells and energy storage battery cells is increasing daily. Therefore, the convenience, efficiency, and safety of related automated equipment are crucial. Battery cells are an integral part of the power battery assembly process. During power battery production, battery cells need to be positioned so that multiple stacked battery groups can be bundled together using steel straps. The specific bundling method is as follows: first, a support mechanism supports the stacked battery cell assembly; then, a compression mechanism compresses it, causing the battery cell assembly to elastically deform and shrink in volume; next, the upper strapping part applies a steel strap to the upper part of the compressed battery cell assembly, and the lower strapping part applies a steel strap to the lower part, thus automating the strapping process. This method offers high production efficiency and good safety.

[0003] However, when stacking and positioning multiple battery cells, extrusion plates are set on both sides of the multiple battery cells. The two extrusion plates apply pressure to both sides of the multiple battery cells through cylinders. During the pressure application process, since there is no buffer device, when the extrusion plate approaches the battery cell quickly or the pressure suddenly increases, it is easy to generate impact force, which will cause great damage to the internal structure of the battery cell. Moreover, during the use of the module, when subjected to external vibration or impact, the extrusion plates cannot provide buffer, which will also increase the risk of battery cell damage. Utility Model Content

[0004] The purpose of this invention is to provide a cell stacking and positioning device in module production to solve the defects mentioned in the background art.

[0005] To achieve the above objectives, a cell stacking and positioning device for module production is provided, comprising a positioning base, a stacking platform fixedly disposed on the surface of the positioning base, multiple sets of cell components evenly placed on the surface of the stacking platform, a retaining seat A disposed on one side of the multiple sets of cell components, a retaining seat B disposed on the other side of the multiple sets of cell components, a second positioning clamping assembly fixedly mounted on the left side of the positioning base, and a first positioning clamping assembly fixedly mounted on the right side of the positioning base, the second positioning clamping assembly comprising a base screwed to the surface of the positioning base, a cylinder fixedly disposed on the base, a drive plate fixedly mounted on the output shaft end of the cylinder, a damping column inserted through the drive plate, and a spring sleeved on the outer side of the damping column.

[0006] Preferably, the cross-sections of the retaining seat A and retaining seat B are both U-shaped, with an upper steel strip fitted onto the upper outer side of retaining seat A and retaining seat B, and a lower steel strip fitted onto the lower outer side of retaining seat A and retaining seat B.

[0007] Preferably, multiple sets of battery cells are squeezed by the first positioning clamping assembly and the second positioning clamping assembly and then bundled and fixed by the lower steel strip and the upper steel strip, and the dimensions of the lower steel strip and the upper steel strip are the same.

[0008] Preferably, the second positioning and clamping assembly includes an elastic seat, a mating groove, a mating strip, a mounting plate, a spring, a damping column, a drive plate, a cylinder, and a base. The elastic seat covers the outer side of the clamping seat A, and multiple sets of mating grooves are evenly provided on the side of the elastic seat away from the clamping seat A.

[0009] Preferably, a docking strip is inserted into the internal positioning of the docking groove, and a mounting plate is fixedly installed at the end of the docking strip. Four sets of damping columns are evenly arranged on the mounting plate, and springs are sleeved on the outer circumference of each of the four sets of damping columns.

[0010] Preferably, guide seats are fixedly provided on both sides of the bottom of the drive plate, and guide posts are inserted inside the two sets of guide seats. Fixed seats are fixedly installed at both ends of the guide posts, and the bottom of the fixed seats are screwed onto the positioning seats.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. This utility model utilizes a first positioning clamping component and a second positioning clamping component working synchronously to compress multiple sets of battery cells, reducing the distance between the battery cells. The lower steel strip positions and stacks the multiple sets of battery cells and the upper parts of clamping seats A and B; the upper steel strip positions and stacks the multiple sets of battery cells and the lower parts of clamping seats A and B. This allows for rapid positioning, bundling, and binding of battery cell assemblies using the lower and upper steel strips; no manual operation is required, making it simple, fast, time-saving, and labor-saving.

[0013] 2. This utility model uses the output shaft of a cylinder to drive a drive plate to move laterally. The drive plate, through four sets of damping columns, drives the mounting plate and elastic seat to move laterally. The elastic seat covers the outside of the clamping seat A and compresses the clamping seat A. At this time, the springs are compressed inside the mounting plate and drive plate. Through the setting of four sets of springs, the pressure acting on the clamping seat A can be elastically buffered. It can also buffer the pressure when the elastic seat applies pressure to the battery cell, avoiding damage to the battery cell caused by excessive pressure at any moment. Attached Figure Description

[0014] Figure 1 This is a front view schematic diagram of the structure of this utility model;

[0015] Figure 2 for Figure 1 A bottom view;

[0016] Figure 3 for Figure 1 Top view;

[0017] Figure 4 for Figure 1 A sectional view;

[0018] Figure 5 for Figure 4 Rear view;

[0019] Figure 6 This is a schematic diagram of the cross-sectional structure of the lower and upper steel strips.

[0020] The following are the labeling elements in the diagram: 1. Positioning seat; 2. Stacking platform; 3. Lower steel strip; 31. Upper steel strip; 4. Battery cell component; 41. Edge clamping seat A; 42. Edge clamping seat B; 5. First positioning and clamping assembly; 6. Second positioning and clamping assembly; 61. Elastic seat; 62. Docking groove; 63. Docking strip; 64. Mounting plate; 65. Spring; 66. Damping column; 67. Drive plate; 671. Guide seat; 672. Guide column; 673. Fixed seat; 68. Cylinder; 69. Machine base. Detailed Implementation

[0021] Please see Figure 1-6 This utility model provides a battery cell stacking and positioning device for module production, including a positioning base 1, a stacking platform 2 fixedly disposed on the surface of the positioning base 1, multiple sets of battery cell components 4 evenly placed on the surface of the stacking platform 2, a retaining seat A41 disposed on one side of the multiple sets of battery cell components 4, a retaining seat B42 disposed on the other side of the multiple sets of battery cell components 4, a second positioning clamping assembly 6 fixedly installed on the left side of the surface of the positioning base 1, and a first positioning clamping assembly 5 fixedly installed on the right side of the surface of the positioning base 1, the second positioning clamping assembly 6 including a base 69 screwed and fixedly fixed to the surface of the positioning base 1, a cylinder 68 fixedly disposed on the base 69, a drive plate 67 fixedly installed at the end of the output shaft of the cylinder 68, a damping column 66 inserted through the drive plate 67, and a spring 65 sleeved on the outer side of the damping column 66.

[0022] Working Principle: In actual use, the lower steel strip 3 is first fitted onto the outside of the stacking platform 2. At this time, multiple sets of battery cells 4 are neatly arranged on the stacking platform 2. The outer sides of the multiple sets of battery cells 4 are flush. At this time, the first positioning clamping assembly 5 and the second positioning clamping assembly 6 work synchronously to squeeze the multiple sets of battery cells 4, reducing the distance between the battery cells 4. Then, the lower steel strip 3 is moved upward, so that the lower steel strip 3 wraps between the clamping seat A41 and the clamping seat B42. The clamping seats A41 and B42 are clamped on both sides of the stacking platform 2 through positioning seats and positioning slots. The outer sides of the clamping seats A41 and B42 are respectively aligned with the stacking platform. The two sides of component 2 are flush. The lower steel strip 3 allows for the positioning and stacking of multiple battery cell components 4, as well as the upper parts of the clamping seats A41 and B42. Simultaneously, the upper steel strip 31 covers the upper outer part of the multiple battery cell components 4, allowing for the positioning and stacking of the lower parts of the clamping seats A41 and B42. This enables rapid positioning, bundling, and binding of the battery cell assembly using the lower and upper steel strips 31. No manual operation is required, making it simple, fast, time-saving, and labor-saving. The first positioning clamping component 5 and the second positioning clamping component 6 operate in the same way; here, only the operation of the second positioning clamping component 6 is described: [Starting...] The external switch of cylinder 68 drives the drive plate 67 to move laterally. The drive plate 67, through four sets of damping columns 66, drives the mounting plate 64 and the elastic seat 61 to move laterally. The elastic seat 61 covers the outside of the clamping seat A41 and compresses it. At this time, the springs 65 are compressed inside the mounting plate 64 and drive plate 67. The four sets of springs 65 provide elastic buffering for the pressure acting on the clamping seat A41; they also buffer the pressure applied to the battery cell by the elastic seat 61, preventing damage from excessive pressure. The elastic buffer assembly can adapt to the shape of the battery cell and... The pressure distribution is automatically adjusted based on hardness. When there are slight size differences or uneven hardness between battery cells, the buffer component can use its own elastic deformation to ensure that the extrusion plate applies relatively uniform pressure to each group of battery cells, ensuring that all battery cells can be stacked tightly and evenly, reducing the problem of inconsistent module performance caused by uneven pressure. The elastic buffer component has a certain degree of self-adaptability for battery cells of different specifications. As long as it is within the elastic range of the elastic component, there is no need to make large-scale adjustments or replacements to the extrusion plate. It can adapt to the stacking and positioning requirements of battery cells of different sizes and shapes within a certain range, improving the versatility and flexibility of the equipment and reducing production costs.

[0023] In a preferred embodiment, both the retaining seat A41 and the retaining seat B42 have a "U" shaped cross section. An upper steel strip 31 is fitted onto the upper outer side of the retaining seat A41 and the retaining seat B42, and a lower steel strip 3 is fitted onto the lower outer side of the retaining seat A41 and the retaining seat B42.

[0024] In a preferred embodiment, multiple sets of battery cells 4 are compressed by the first positioning clamping assembly 5 and the second positioning clamping assembly 6 and then bound and fixed by the lower steel strip 3 and the upper steel strip 31, with the lower steel strip 3 and the upper steel strip 31 having the same dimensions.

[0025] In a preferred embodiment, the second positioning and clamping assembly 6 includes an elastic seat 61, a mating groove 62, a mating strip 63, a mounting plate 64, a spring 65, a damping column 66, a drive plate 67, a cylinder 68, and a base 69. The elastic seat 61 covers the outer side of the clamping seat A41, and multiple sets of mating grooves 62 are evenly provided on the side of the elastic seat 61 away from the clamping seat A41.

[0026] In a preferred embodiment, a docking strip 63 is inserted into the internal positioning of the docking groove 62, and a mounting plate 64 is fixedly installed at the end of the docking strip 63. Four sets of damping columns 66 are evenly arranged on the mounting plate 64, and springs 65 are sleeved on the outer circumference of each of the four sets of damping columns 66.

[0027] In a preferred embodiment, guide seats 671 are fixedly provided on both sides of the bottom of the drive plate 67. Guide posts 672 are inserted inside the two sets of guide seats 671. Fixing seats 673 are fixedly installed at both ends of the guide posts 672. The bottom of the fixing seats 673 is screwed onto the positioning seat 1.

Claims

1. A cell stacking and positioning device for module production, comprising a positioning base (1), characterized in that: A stacking platform (2) is fixedly provided on the surface of the positioning seat (1). Multiple sets of battery cells (4) are evenly placed on the surface of the stacking platform (2). A retaining seat A (41) is provided on one side of the multiple sets of battery cells (4), and a retaining seat B (42) is provided on the other side of the multiple sets of battery cells (4). A second positioning clamping assembly (6) is fixedly installed on the left side of the surface of the positioning seat (1), and a first positioning clamping assembly (5) is fixedly installed on the right side of the surface of the positioning seat (1). The second positioning clamping assembly (6) includes a base (69) screwed and fixed to the surface of the positioning seat (1). A cylinder (68) is fixedly provided on the base (69). A drive plate (67) is fixedly installed at the end of the output shaft of the cylinder (68). A damping column (66) is inserted through the drive plate (67), and a spring (65) is sleeved on the outside of the damping column (66).

2. The cell stacking and positioning equipment in module production according to claim 1, characterized in that: Both the clamp seat A (41) and the clamp seat B (42) have a "U" shaped cross section. An upper steel strip (31) is sleeved on the upper outer side of the clamp seat A (41) and the clamp seat B (42), and a lower steel strip (3) is sleeved on the lower outer side of the clamp seat A (41) and the clamp seat B (42).

3. The cell stacking and positioning equipment in module production according to claim 1, characterized in that: Multiple sets of battery cells (4) are squeezed by the first positioning clamping assembly (5) and the second positioning clamping assembly (6) and then bound and fixed by the lower steel strip (3) and the upper steel strip (31). The dimensions of the lower steel strip (3) and the upper steel strip (31) are the same.

4. The cell stacking and positioning equipment in module production according to claim 1, characterized in that: The second positioning and clamping assembly (6) includes an elastic seat (61), a docking groove (62), a docking strip (63), a mounting plate (64), a spring (65), a damping column (66), a drive plate (67), a cylinder (68), and a base (69). The elastic seat (61) covers the outside of the clamping seat A (41), and multiple sets of docking grooves (62) are evenly opened on the side of the elastic seat (61) away from the clamping seat A (41).

5. A cell stacking and positioning device in module production according to claim 4, characterized in that: The docking groove (62) is internally positioned and inserted with a docking strip (63). The end of the docking strip (63) is fixedly provided with an installation plate (64). Four sets of damping columns (66) are evenly arranged on the installation plate (64). Springs (65) are sleeved on the outer circumference of each of the four sets of damping columns (66).

6. A cell stacking and positioning device in module production according to claim 4, characterized in that: Guide seats (671) are fixedly provided on both sides of the bottom of the drive plate (67). Guide columns (672) are inserted inside the two sets of guide seats (671). Fixing seats (673) are fixedly installed at both ends of the guide columns (672). The bottom of the fixing seats (673) is screwed onto the positioning seat (1).